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Johnson Manuals
Elliptical Trainer
JPB-5100
Service manual
Johnson JPB-5100 Service Manual
5100 series elliptical trainer
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Contents
Table of Contents
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Table of Contents
Table of Contents
Section 1: Wiring Diagram
Control Board Wiring Diagram (Jps-5100)
Console Backside (Ear Clip Sensor)
Console Backside (Hand Pulse)
Wiring Diagram (Jps-5100)
Jpc/B/S/E-5100
No Display on the Console or the Display Is DIM
No RPM Is Displayed During the Exercise (JPC/B/S)
Resistance(Jpc/B/S)
Feel Slipping While Pedaling
Knocking or Creaking Noise
(Ear Clip Sensor)
(Chest Belt Type)
Console Diagnostics Mode
Jar-5100
No Display Is on the Console While any Function Key Is Pressed
Console will Not Function Properly
Jar-6000
No Display on the Console
SPM" Value Won't Increase While Running the Rower
No Pulse Display on the Console
Console
Console Cable
Control Board
Tools Required
Generator or Electromagnet Brake Set
Jpc/B-5100
Crank
Pedal
Poly-V Belt 400/380J6
Poly-V Belt 500/440J8
Axle
Front Pulley
Poly-V Belt 430J8
Sensor
Foot Pad
Jpe-5100
Crank
Pedal
Poly-V Belt 430J12
Pulley Axle
Axle
Roller
Sensor
Jar-5100
Console
Sensor
Seat
Drive Belt 3V-530
Nylon Rope
Tension Spring Set
Cleaning the Grooves
RE-LUBRICATING the CHAIN & GEAR (for JPS)
Cleaning the Rail and
Section 5: Service Form
Field Failure Report
Warranty Claim Form
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Table of Contents
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Control Board Wiring Diagram (Jps-5100)
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No Display on the Console or the Display Is DIM
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JPC-5100
o
JPB-5100
o
JPS-5100
o
JPE-5100
o
JAR-5100
o
JAR-6000
o
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Summarization of Contents
Section 1: Wiring Diagram
JPC/B-5100 Control Board Wiring Diagram
Wiring diagram for the JPC/B-5100 control board.
JPS-5100 Control Board Wiring Diagram
Wiring diagram for the JPS-5100 control board.
JPE-5100 Control Board Wiring Diagram
Wiring diagram for the JPE-5100 control board.
JPC/B-5100 Wiring Diagram
Overall wiring diagram for JPC/B-5100 models.
JPS-5100 Wiring Diagram
Overall wiring diagram for JPS-5100 models.
JAR-5100 Wiring Diagram
Overall wiring diagram for JAR-5100 models.
JPE-5100 Wiring Diagram
Overall wiring diagram for JPE-5100 models.
Section 2: Troubleshootings
No Display or Dim Display Troubleshooting (JPC/B/S/E)
Troubleshooting for console display issues on JPC/B/S/E models.
No RPM Display Troubleshooting (JPC/B/S/E)
Troubleshooting for no RPM displayed during exercise on JPC/B/S/E models.
Unresponsive Function Keys Troubleshooting (JPC/B/S/E)
Troubleshooting for unresponsive console function keys on JPC/B/S/E models.
Resistance Issues Troubleshooting (JPC/B/S)
Troubleshooting for resistance problems on JPC/B/S models.
Slipping While Pedaling Troubleshooting (JPC/B/S/E)
Troubleshooting for slipping sensation during pedaling on JPC/B/S/E models.
Knocking or Creaking Noise Troubleshooting (JPC/B/S/E)
Troubleshooting for mechanical noises on JPC/B/S/E models.
No Pulse Display (Ear Clip Sensor) Troubleshooting (JPC/B/S/E)
Troubleshooting for no pulse display with ear clip sensor.
No Pulse Display (Chest Belt Type) Troubleshooting (JPC/B/S/E)
Troubleshooting for no pulse display with chest belt sensor.
No Pulse Display (Hand Pulse Type) Troubleshooting (JPC/B/S/E)
Troubleshooting for no pulse display with hand pulse sensor.
Console Diagnostics Mode (JPC/B/S/E)
Procedure for entering and using console diagnostics mode.
Console No Display on Key Press Troubleshooting (JAR-5100)
Troubleshooting for console display issues on JAR-5100 when keys are pressed.
Console Display Issue with Seat Adjustment Troubleshooting (JAR-5100)
Troubleshooting for console display issues related to seat adjustment on JAR-5100.
Console Functionality Troubleshooting (JAR-5100)
Troubleshooting for general console malfunctions on JAR-5100.
"Count" Value Not Increasing Troubleshooting (JAR-5100)
Troubleshooting for 'Count' value not increasing on JAR-5100.
No Console Display Troubleshooting (JAR-6000)
Troubleshooting for no display on JAR-6000 console.
"SPM" Value Not Increasing Troubleshooting (JAR-6000)
Troubleshooting for 'SPM' value not increasing on JAR-6000.
No Pulse Display Troubleshooting (JAR-6000)
Troubleshooting for no pulse display on JAR-6000 console.
Section 3: Parts Replacement
Console Replacement Procedure (5100 Series)
Procedure for replacing the console on 5100 series equipment.
Console Cable Replacement Procedure (5100 Series)
Procedure for replacing the console cable on 5100 series equipment.
Control Board Replacement Procedure (5100 Series)
Procedure for replacing the control board on 5100 series equipment.
Generator/Electromagnet Brake Set Replacement Procedure (5100 Series)
Procedure for replacing the generator or electromagnet brake set.
Crank Replacement Procedure (JPC/B)
Procedure for replacing the crank on JPC/B models.
Pedal Replacement Procedure (JPC/B)
Procedure for replacing the pedal on JPC/B models.
Poly V Belt Replacement Procedure (JPC/B)
Procedure for replacing the Poly V belt on JPC/B models.
Axle Replacement Procedure (JPC/B)
Procedure for replacing the axle on JPC/B models.
Chain & Spring Replacement Procedure (JPS)
Procedure for replacing the chain and spring on JPS models.
Sensor Replacement Procedure (JPS)
Procedure for replacing the sensor on JPS models.
Crank Replacement Procedure (JPE5100)
Procedure for replacing the crank on JPE5100 models.
Pulley Axle Replacement Procedure (JPE5100)
Procedure for replacing the pulley axle on JPE5100 models.
Console Replacement Procedure (JAR)
Procedure for replacing the console on JAR models.
Drive Belt Replacement Procedure (JAR)
Procedure for replacing the drive belt on JAR models.
Nylon Rope Replacement Procedure (JAR)
Procedure for replacing the nylon rope on JAR models.
Section 4: Preventive Maintenance
Cleaning the Grooves Procedure
Procedure for cleaning dirt or dust from belt and pulley grooves.
Re-lubricating Chain & Gear Procedure (JPS)
Procedure for applying lubricating oil to chains and gears on JPS models.
Cleaning the Rail and Roller Procedure (JPE5100)
Procedure for cleaning the rail and roller on JPE5100 models.
Section 5: Service Form
Field Failure Report Form
Form for documenting field failures, symptoms, and causes.
Parts Order Form
Form for requesting replacement parts with details.
Warranty Claim Form
Form for submitting warranty claims for defective products.
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