Table of Contents
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Table of Contents
Related Manuals for Johnson GL
Summarization of Contents
Our First Words to the Owner/Operator
Safety First Approach
Emphasizes safety as the primary priority for operators and passengers.
General Information and Safety
Safety - Getting Started
Provides essential information for preventing injury and equipment damage.
General Boating Safety Rules
Outlines basic rules for safe boating and operation of the outboard.
Operation Safety Measures
Covers passenger safety, emergency equipment, and propeller hazards.
Installation and Maintenance Safety
Details safety precautions for outboard installation and maintenance procedures.
Product References and Specifications
Illustrations and Part Identification
Explains that illustrations are representative and may not match exact models.
Owner Identification and Serial Numbers
Details how to record model/serial numbers and owner identification information.
Technical Literature and Compliance
Information on obtaining service manuals and product compliance declarations.
Bombardier Limited Warranty (US & Canada)
Warranty Scope and Period
Defines the warranty coverage duration for private and commercial use.
Warranty Coverage Conditions
Outlines requirements for valid warranty, including purchase and maintenance.
Obtaining Warranty Service
Explains the process for reporting defects and obtaining warranty repairs.
Bombardier's Warranty Obligations
Details Bombardier's commitment to repair or replace defective parts at no charge.
Warranty Exclusions
Lists conditions and damages that are not covered by the limited warranty.
Warranty Limitations and Liability
Defines limitations on implied warranties and excludes certain damages.
Warranty Transfer and Consumer Assistance
Covers warranty transferability and provides contact for consumer assistance.
Bombardier Limited Warranty (Outside US/Canada)
Warranty Information for International Sales
Directs users outside the US/Canada to their distributor for warranty details.
Features and Component Identification
Outboard Component Overview
Identifies key components of the outboard motor via a diagram and list.
System Check Gauge Functionality
Details the System Check Gauge and its visual indicators.
System Check Tachometer Functionality
Details the System Check Tachometer and its readings.
Remote Control and Trim Features
Illustrates remote control types and trim/tilt controls.
Engine Specifications (90, 115 HP Models)
90 & 115 HP Model Specifications
Provides detailed technical specifications for 90 and 115 HP models.
Engine Specifications (150, 175 HP Models)
150 & 175 HP Model Specifications
Provides detailed technical specifications for 150 and 175 HP models.
Remote Control Systems
Binnacle Mount Control Operation
Explains the operation of the binnacle mount remote control for shifting and throttle.
Concealed Side Mount Control Operation
Details the function of the concealed side mount remote control.
Side Mount Control Operation
Describes the operation of the side mount remote control system.
Emergency Stop/Key Switch Safety
Instructions on using the emergency stop switch and lanyard for safety.
Engine Monitoring and Warning Systems
System Check Gauge Operation
Explains the self-test and warning light functions of the System Check gauge.
Understanding Warning Lights
'No Oil', 'Water Temp', and 'Check Engine' light meanings and actions.
Fuel and Oil Management
Fuel Requirements and Handling
Specifies fuel types, octane ratings, and safe fueling practices.
Recommended Engine Oil and Lubrication
Details recommended oil types and benefits for engine longevity.
Fuel Additives and Oil Mixing
Information on approved fuel additives and how to mix fuel and oil.
Fuel System Connections
Guidance on connecting fuel hoses and ensuring proper fuel delivery.
Oil System Setup and Priming
Instructions for installing and priming the oil injection system.
Filling and Maintaining Oil Tank
Steps for filling the oil tank and installing the supply hose.
Break-In Procedure (10 Hours)
Importance of Proper Break-In
Explains how break-in ensures maximum engine performance and longevity.
Break-In Operation Steps
Detailed instructions for operating the engine during the first 10 hours.
Engine Starting Procedures
Pre-Start Safety and Checks
Ensures proper ventilation, cover security, and propeller safety before starting.
Fuel and Oil Line Connections
Verifies fuel and oil lines are properly connected before attempting to start.
Cold Engine Starting Sequence
Steps for starting a cold engine, including primer use and throttle control.
Starter Motor and Warning System Checks
Guidelines for starter motor operation and warning system self-test.
Post-Start Engine Operation
Advice on managing engine speed after starting and avoiding damage.
Engine Stopping Procedure
Safe methods for shutting down the engine, avoiding issues.
Shifting and Speed Control
Gear Shifting and Neutral Lock
Instructions for shifting gears using side mount and binnacle controls.
Fast Idle and Fuel Economy
Using fast idle for cold starts and optimizing fuel economy.
Boating Operations
Power Trim and Tilt System Overview
Explains the purpose and function of the power trim and tilt system.
Manual Trim/Tilt Release and Adjustment
How to manually release and reposition the outboard for tilting.
Power Trimming Techniques
Using power trim to optimize boat performance and handling.
Power Tilting Operation
Steps for operating the power tilt system to raise or lower the engine.
Optimizing Performance: Bow-Up Trim
Achieving best fuel economy and top speed with bow-up trim.
Optimizing Performance: Bow-Down Trim
Using bow-down trim for acceleration and skiing.
Propeller Selection and Mooring
Selecting the Correct Propeller
Guidelines for choosing a propeller based on engine RPM and boat load.
Mooring and Tilt Support
How to moor the boat using the tilt feature and tilt support lever.
Flushing the Cooling System
Flushing Procedure (Engine Running)
Steps for flushing the engine with fresh water while it is running.
Flushing Procedure (Engine Off)
Steps for flushing the engine when it is not running.
Engine Overheating Procedures
Identifying Engine Overheating
Symptoms of overheating, including warning lights and the S.L.O.W. system.
Troubleshooting Overheating
Steps to take if the engine overheats, including checks and dealer consultation.
Trailering the Boat
Trailering Bracket Engagement
How to engage and disengage the trailering bracket for secure transport.
Impact Damage and Storage
Responding to Underwater Impacts
Actions to take if the outboard hits an underwater object.
Short-Term Storage Guidelines
Recommendations for storing the outboard between uses.
Special Operating Conditions
Operating in Salt or Weedy Water
Procedures for flushing and managing weeds in water intakes.
High Altitude and Freezing Weather Operations
Adjustments for high altitudes and precautions for freezing temperatures.
Submerged Engines and Towing
Procedures for submerged engines and towing the boat.
Maintenance Overview
10-Hour Initial Inspection
Details the initial inspection required after the first 10 hours of operation.
Off-Season Storage Preparation
Steps for preparing the outboard for long-term storage.
Storage Procedures and Checks
Covers fogging oil, system checks, battery care, and oil tank storage.
Pre-Season Service and Checks
General Pre-Season Inspection
Examines hardware, controls, and replaced parts before the season starts.
Oil System and Gearcase Inspection
Checking oil tank for water and inspecting gearcase for leaks.
Propeller and Anode Inspection
Inspecting propeller condition and anticorrosion anodes.
Battery Maintenance and Installation
Battery Requirements and Selection
Specifies requirements for marine batteries, including voltage and type.
Battery Installation and Connection
Step-by-step guide for safely installing and connecting the battery.
Battery Service Safety
Precautions for servicing electrical components and handling battery acid.
Adjustments and Settings
Trim Tab Adjustment for Steering
Adjusting the trim tab to compensate for steering torque.
Tilt Limiter Cam Adjustment
Adjusting the tilt limiter cam to prevent contact with the motor well.
Lubrication Procedures
Gearcase Lubrication Schedule
Details when to check, refill, and replace gearcase lubricant.
Steering System Lubrication
Periodic greasing of the steering cable ram for proper function.
Power Trim and Tilt Fluid Level
How to check and maintain the fluid level in the power trim/tilt reservoir.
Specific Lubrication Points
Identifies additional points requiring lubrication for various systems.
System Checks and Filters
Water Pressure Monitoring
Importance of water pressure gauge for monitoring cooling system health.
Fuse Management and Replacement
Guidance on carrying spare fuses and troubleshooting fuse failures.
Fuel Line Filter Service
Ensuring the fuel filter is clean for optimal fuel delivery and engine performance.
Spark Plugs and Propeller Service
Spark Plug Inspection and Replacement
Instructions for inspecting, removing, and installing spark plugs.
Propeller Service and Safety
Safety precautions and steps for servicing the propeller.
Propeller Installation Details
Step-by-step guide for installing the propeller, including washers and nuts.
Anticorrosion Anode Maintenance
Checking and replacing anticorrosion anodes to prevent galvanic corrosion.
Troubleshooting Guide
Common Engine Starting and Running Issues
Addresses issues like engine not starting, poor idling, loss of power, and vibration.
Maintenance and Inspection Schedule
Operator-Performed Maintenance Tasks
Lists maintenance tasks to be performed by the owner at various intervals.
Dealer-Performed Maintenance Tasks
Identifies maintenance tasks recommended or required to be done by a dealer.
Scheduled Lubrication and Replacement
Details schedules for lubrication, spark plug replacement, and filter changes.
Genuine Parts and Accessories
Recommended Oils and Lubricants
Highlights the benefits of Evinrude/Johnson oils for engine longevity.
Propellers and Instruments
Information on specially designed propellers and monitoring instruments.
Owner Information Updates
Change of Address or Ownership Form
Form for notifying Bombardier of changes to owner contact or ownership details.
Operator's Guide Receipt Confirmation
Receipt for Operator's Guide
Form for confirming receipt and understanding of the Operator's Guide.
Owner Readiness and Safety
Operator Readiness Test
Questions to assess the operator's understanding of the manual and safety.
Final Safety Advice
Emphasizes alertness, caution, and good judgment for safe boating.
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