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D E A R D R I V E R,
This Manual should acquaint you with the correct operation and routine
maintenance of your new vehicle AVIA.
It also provides the important safety information.
We recommend you to read it thoroughly and to follow instructions and
warnings mentioned.
We would be pleased if you manage to make a full use of its advantages and
possibilities.
We believe that the vehicle AVIA will serve you many years to your complete
satisfaction.
Avia Ashok Leyland Motors s.r.o.
Beranových 14
Praha - Letňany
Czech Republic
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Summary of Contents for Avia D120
- Page 1 We would be pleased if you manage to make a full use of its advantages and possibilities. We believe that the vehicle AVIA will serve you many years to your complete satisfaction. Avia Ashok Leyland Motors s.r.o. Beranových 14 Praha - Letňany...
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Page 2: Table Of Contents
Vehicle documentation Information List of contents Operation Manual Description The vehicle equipment parts marked To get acquainted with the vehicle pro- with have been factory installed on Interior ..........4 perly, it is necessary to read through certain models or are delivered as Keys ............. - Page 3 Troubleshooting Socket / cigarette lighter ....30 Air filter ..........49 Sun visors ......... 30 Steering ..........49 Engine ..........73 Cup holder ........31 Gearbox ..........50 Electrical equipment ....... 77 Ashtray ..........31 Clutch ..........51 Monoblock hydraulic power Clothes hooks, glove Front axle ..........
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Page 4: Interior
D E S C R I P T I O N Interior FN0015a... - Page 5 D E S C R I P T I O N 1 Combined lever switch 10Window lift mechanism 21 Steering wheel positioning lever - turn signals 11 Door opening and locking 22 Clutch pedal - side marker lights 12 Ignition switch 23 Service brake pedal - low beam 13 Parking brake...
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Page 6: Keys
D E S C R I P T I O N Keys Doors FN0030 FN0020 FN0040 From outside From inside n Your vehicle is delivered with two keys - you should keep one in a safe Both doors can be unlocked and locked n (item 4) place outside the vehicle as a spare from outside by the key which you insert... -
Page 7: Electrically Actuated Windows
D E S C R I P T I O N Electrically actuated windows Central door locking* n Push the front part of the rocker switch to open the windows, push the Use the central door locking to lock or to unlock both doors simultaneously from other half of the rocker switch to shut the driver´s side. -
Page 8: Instrument Board - Gauges
D E S C R I P T I O N Instrument board - gauges Indicator lights FN0065N4 Turn signals n The left or the right indicator light flashes when you operate the turn sig- nal lever. n A short interval of flashing indicates a defective bulb in the turn signal light (replace it immediately). -
Page 9: Parking Brake
D E S C R I P T I O N Signalisation of AdBlue Wear of brake pads If it does not go out after starting or liquid level (reserve) in it lights up during driving, move the the tank vehicle a safe distance off the road, n It lights when the brake pads wear n It lights when the AdBlue level in the... -
Page 10: Seat Belt
D E S C R I P T I O N Seat belt* PTO* It reminds you of not buckling by the Power - take off drive (PTO). It lights seat belt. when the PTO is on. Reverse light FN0065N5 It lights when the reverse speed is Stop light engaged. -
Page 11: Display Of Adblue Level
D E S C R I P T I O N Display of AdBlue Level Engine - warning light You shall start the engine only after it 172_7287p3 goes out. It lights when the ignition is SCR system malfunction turned "ON" (to check the function), it must go out after a short while. -
Page 12: Combined Lever Switch
D E S C R I P T I O N Combined lever switch n The audible signalling is active when the lights are on and the door is open. 3 Low / high beam changing n To turn on the high beam, push the lever away from the steering wheel (the indicator light will come on to indicate the high beam function). -
Page 13: Engine Brake
D E S C R I P T I O N 5 Windshield washer n Windshield wipers and washer are active when the ignition is turned "ON". n Push the switch at the end of the control lever to turn on the washer. The washer pump will operate until you release the switch. -
Page 14: Controllers
D E S C R I P T I O N Controllers Warning! Positions 1 and 2 can be engaged when the air pressure exceeds 0.55 MPa - otherwise the engagement cannot be guaranteed. We recommend you to switch the differential lock on / off once a week at least - hereby the service life will increase... -
Page 15: Tail Fog Lamps
D E S C R I P T I O N 9 Resume / reduce 5 Tail fog lamps n It resumes the speed already set on n The tail fog lamps can be turned on the cruise control. only when the low beam or front fog This can also reduce the engine speed lamps are on. -
Page 16: Cruise Control
D E S C R I P T I O N Cruise control Adjustment of cruise control Setting the PTO speed on vehicle at standstill n Push the button 10 to activate the cruise control. n Push the button 10 to activate the PTO. n When the desired speed has been n Push and hold the button 11 "adjust/ achieved, push briefly the button 11... -
Page 17: Vehicle Height Adjustment By Remote Control
D E S C R I P T I O N Vehicle height adjustment by remote control* Diagnostic sockets System "switch-on" - indicated by control lamp on the remote control device Memory 1 - memory input, move to saved position Memory 2 - memory input, move to saved position Automatic adjustment to normal... -
Page 18: Ignition Switch And Steering Lock
D E S C R I P T I O N Ignition switch and steering lock fluids levels dependent, also the indica- tor lights of the fuel minimum level and the AdBlue fluid minimum level remain on. If the air pressure in the brake sys- tem is insufficient, the indicator light of the brake system malfunction remains ON. -
Page 19: Gearshift Lever
D E S C R I P T I O N Steering wheel adjustment Gearshift lever n "START" position The engine can be started only when no gear speed is shifted. Do not depress the accelerator pedal while starting. The position is not arrested. W hen starting repeatedly, move the key back to position "ACC"... -
Page 20: Heating And Ventilation
D E S C R I P T I O N Heating and ventilation n The cabin is heated by the hot-water heating. It can be used also for heating of coolant in the cooling and heating circuits after starting the engine. n The heater is controlled by heater control elements on the instrument board. - Page 21 D E S C R I P T I O N FN0195 Window defogging (for example in rainy weather), it is ne- n (item 2) to position n (item 1) fully to position IV cessary: n (item 3) to extreme left n (item 1) to position II or III.
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Page 22: Air-Conditioning
D E S C R I P T I O N Air-conditioning FN0195 Control elements n The air-conditioning is a combined n Use the control knob (item 2) to con- n Switch on/off the air-conditioning by trol the fan speed and thus also the air cooling and heating device. - Page 23 D E S C R I P T I O N Warning! Smoking is not advisable when being in regime of air circulation. Warning! n When the vehicle was parked in the direct sun, remember to open the windows before switching on the air-conditioning.
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Page 24: Seats
D E S C R I P T I O N Seats Sprung seat Fixed seat FN0200 FN0210 Seatback adjustment (a) Correct adjustment of seats n The seat should be adjusted so that Lift the control lever (item 1) with your the driver could control the pedals sa- n The seatback should be adjusted body weight taken on the seatback to tilt... -
Page 25: Head Restraints
D E S C R I P T I O N Head restraints Sleep couch FN0222 FN0220 FN0221 n Head restraints are height adjustable. On vehicle versions with a long cab, there The storage compartment is acces- n To adjust the head restraint vertically, is an emergency couch with a storage sible after unlocking the rubber element push the stop toward the rear cab wall. -
Page 26: Seat Belts
D E S C R I P T I O N Seat belts FN0230 n The middle seat has got the two- n Seat belts have to be buckled whenever n The cabin is equipped with three- point seat belt and mechanical you drive the vehicle - even in urban driving. - Page 27 D E S C R I P T I O N Use of seat belts Seat belts height adjustment Warning! n The respective warning light reminds n Due to the height adjustable belt n The belt strap must not be worn you of necessity of the use of seat belts anchorage, the belt can be adapted to over rigid or breakable objects,...
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Page 28: Rear-View Mirrors
D E S C R I P T I O N Rear-view mirrors Rear-view mirrors remote control n Vehicles are equipped with heated main rear-view mirrors. n The heating is controlled by the con- troller on the instrument board and is indicated by the indicator light situated directly in the controller. -
Page 29: Headlights Levelling Device
D E S C R I P T I O N Headlights levelling device Cabin interior lighting Vehicle load out of the max. payload 100% FN0250a FN0260 n Bulbs of the dome light are turned n Use the thumbwheel to change the headlights beam inclination. -
Page 30: Digital Clock
D E S C R I P T I O N Socket / cigarette lighter Sun visors Digital clock FN0280b FN0290 FN0270 FN0015a n Use button "HOUR" to set hours. n The socket (item A) can be used for n Sun visors are situated above the cigarette lighter only. -
Page 31: Cup Holder
D E S C R I P T I O N Cup holder Ashtray Clothes hooks, glove compartment FN0300 FN0310a n To slide the holder out, push it and n Pull it to open it. n To clean it, remove the sheet insert. release. -
Page 32: Bonnet
D E S C R I P T I O N Bonnet Warning! You should check a proper bonnet locking whenever you move off. FN0330 FN0345 Closing the bonnet Opening the bonnet n Raise the bonnet slightly. n Push the bonnet in its lower part, n Unhook strut from hole and put it in press the release lever (item 1) to left. -
Page 33: Tools And Equipment
D E S C R I P T I O N Tools and equipment A - co-driver´s seat B - driver´s seat n Tools and equipment are placed under the co-driver´s seat and are accessible after tilting the seat cushion. n The hydraulic jack is attached to the cab floor behind the driver´s seat. -
Page 34: Hydraulic Cabin Tilting
D E S C R I P T I O N Hydraulic cabin tilting Instructions for cabin tilting Cabin lowering Warning! n Move the distributor lever (item 3) n Prior to tilt the cabin, shut the into vertical position downwards. engine off and shift into neutral. -
Page 35: Cabin Tilting At Special Versions
D E S C R I P T I O N Cabin tilting at special versions Cabin tilting n Move the distributor into position. n Pump until the cabin is tilted completely (cabin will not fall over its zero point). Note: The cabin starts to raise itself only after several lever strokes. -
Page 36: Chassis C/W Cabin
D E S C R I P T I O N Chassis c/w cabin FN0404 1 Strut 2 Bonnet 3 Bonnet lock 4 Front coupling (for towing) 5 Washer tank 6 Clutch tank 7 Expansion tank 8 Fuel tank filler neck 9 Fuel tank drain plug 10 Air filter 11 Power-steering tank... - Page 37 D E S C R I P T I O N FN0422cu 13 Oil dipstick 14 Gearbox 15 Propeller shaft 16 Air pressure regulator c/w air drier 17 Drain valve (2x) 18 Regenerating air reservoir 4.5 l 19 Brake pressure regulator 20 Battery case c/w circuit breaker 21 Wheel chock 22 Fuel filter...
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Page 38: Operating Instructions
O P E R A T I N G I N S T R U C T I O N S Check before the drive Vehicle running- Maintenance n The running-in of a new ve- n To achieve a maximum use n engine lubricating oil level –... -
Page 39: Starting The Engine
O P E R A T I N G I N S T R U C T I O N S Starting the engine n Insert the ignition key and turn in Warning! Warning! "ON" position. Indicator and warning n When the indicator and war- n Should the indicator and war- lights as shown in the illustration on the ning lights of battery charging,... -
Page 40: During Driving
O P E R A T I N G I N S T R U C T I O N S During driving n After the vehicle is set in motion, the engine off. check the efficiency of the service Then proceed according to Chapter: brake. -
Page 41: Stopping The Engine
O P E R A T I N G I N S T R U C T I O N S Stopping the engine Idle run n Turn the ignition key from position Warning! Warning! "ON" to position "ACC" to stop the n Never shut the engine off by tur- Do not let the engine run at idle or engine. -
Page 42: Engine
O P E R A T I N G I N S T R U C T I O N S Engine 1 Alternator 2 Oil filter 3 Engine starter 4 Fuel filter 5 Engine control unit Fan c/w visco-coupling 7 Tension roler Water pump Oil filler neck... -
Page 43: Belt Tensioning
O P E R A T I N G I N S T R U C T I O N S Belt tensioning Cummins ISB4 160 - Diesel engine - four-cylinder - 16 valves - max. power output 117 kW / 2,500 rpm Cummins ISB4 185 - Diesel engine - four-cylinder... -
Page 44: Lubrication System
O P E R A T I N G I N S T R U C T I O N S Lubrication system n Always add the oil of the same qua- n The oil class, which was filled in the lity. -
Page 45: Turbocharger
O P E R A T I N G I N S T R U C T I O N S Turbocharger n Keep the environment clean and Warning! avoid mechanical damage to impeller n If the turbocharger is defective, of centrifugal blower by sucking in the have it repaired at the authorized mechanical dirt (for example during... -
Page 46: Fuel Tank
O P E R A T I N G I N S T R U C T I O N S Fuel tank Fuel Draining the fuel filter n Your Diesel engine has been spe- cifically designed to operate on Diesel fuel per ČSN EN 590 (656506). -
Page 47: Adblue Fluid Tank
O P E R A T I N G I N S T R U C T I O N S AdBlue fluid tank AdBlue fluid AdBlue consumption fluctuates from n Use exclusively the AdBlue fluid de- 0,5 up to 3% of fuel consumption termined for the vehicle operation (stan- depending on ways how your vehicle dard DIN 70070). -
Page 48: Cooling System
O P E R A T I N G I N S T R U C T I O N S Cooling system MIN and MAX marks when the engine Warning! is cold (when the engine is warm, the n Have the coolant changed at the coolant level may exceed slightly the authorized service station. -
Page 49: Air Filter
O P E R A T I N G I N S T R U C T I O N S Air filter Steering Warning! n Have the air filter cartridge re- placed at the authorized service station. n When the vehicle is operated in very dusty conditions, reduce the replacement intervals accordin- gly. -
Page 50: Gearbox
O P E R A T I N G I N S T R U C T I O N S Gearbox n If the steering effort increases Warning! considerably during the vehicle n Have the oil changed at the operation, stop immediately and check authorized service station. -
Page 51: Clutch
O P E R A T I N G I N S T R U C T I O N S Clutch Checking and adding the fluid Warning! n Check the fluid level in circuit n Have the fluid changed at the regularly. -
Page 52: Front Axle
O P E R A T I N G I N S T R U C T I O N S Front axle Rear axle Transmission Recommended oil specification viscosity grade A P I S A E GL - 5 85 W - 140 H FN0610n FN0620... -
Page 53: Brake System
O P E R A T I N G I N S T R U C T I O N S Brake system FN0650 FN0431a 1 Compressor 11 Combined brake cylinder 2 Air pressure regulator c/w air drier 12 Manual brake valve of parking brake 3 Air reservoir 4.5 l 13 Switch of minimum air pressure of spring loaded cylinder 4 Four-way relief valve... -
Page 54: Service Brake
O P E R A T I N G I N S T R U C T I O N S Service brake Air pressure in circuit of service n Disc brakes are mounted on both brake axles. n The service brake system is dual- Nominal pressure circuit, controlled pneumatically. -
Page 55: Draining The Condensate From Air Tanks
O P E R A T I N G I N S T R U C T I O N S Draining the condensate from air tanks Air drier filter replacement (item1) n Replace the air drier filter always before the winter season. If you find out water in drain valves, replace it immedi- FN0655 ately (water can be found in drain valves... -
Page 56: Checking The Brake Lining
O P E R A T I N G I N S T R U C T I O N S Checking the brake lining Brake system inspections n To assure a correct function of the n Brake pads need to be replaced brake system, it is necessary to check when there is no gap in their centres (see the figure). -
Page 57: Anti - Blocking - System
O P E R A T I N G I N S T R U C T I O N S Anti - Blocking - System The ABS system enhances conside- n The ASR system facilitates the ac- Warning! rably the active driving safety of the celeration and driving when the road n When the ignition is on, the ABS vehicle. -
Page 58: Emergency Brake
O P E R A T I N G I N S T R U C T I O N S Emergency brake Parking brake The brake system has been designed system so that you are watching air gauges and warning lamps of the brake so that when one circuit is defective, the system. - Page 59 O P E R A T I N G I N S T R U C T I O N S To brake up the vehicle, it is necessary n Driving position to move the manual brake lever After releasing, gently raise the lock ring of the manual brake lever and move rearwards into the parking position (before the parking position is...
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Page 60: W Indshield Washer And Wipers
O P E R A T I N G I N S T R U C T I O N S Windshield washer & wipers Replacement of wiper blade n Tilt the wiper arm. n Tilt the wiper blade horizontally. n Depress the plastic locking spring and remove blade by pulling it from location. -
Page 61: Tyres And Wheels
D 60-100 370 ± 30Nm (6 x M18) Tyres(radial): just the front axle wheels geometry. D110-120 485 ± 35Nm (8 x M20) D60-90: 215/75R 17,5 n The depth of tread grooves of tyres 9,5R 17,5 The service life of tyres must be 1.6 mm at least. -
Page 62: Transport Of Loads
O P E R A T I N G I N S T R U C T I O N S Transport of loads Warning! n The towing combination load must be equally distributed in such a way, that the minimal front axle load is at least 30% of the total axle load of the towing vehicle and at the same time the maximal... -
Page 63: Electronic Vehicle Height Adjustment (Ecas)
O P E R A T I N G I N S T R U C T I O N S Electronic vehicle height adjustment (ECAS)* Operating guidelines n Button utilisation n System "switch on" By pushing the button the opera- By pushing the button the system tion raising / lowering the pneumatic... -
Page 64: Draining The Condensate From Air Tanks
O P E R A T I N G I N S T R U C T I O N S Draining the condensate from air tanks FN0655 n In all air tanks of the pneumatic sus- pension and pneumatic brakes a water condensate accumulates, which has to be drained after every journey. -
Page 65: Basic Rules For The Trailer Coupling
O P E R A T I N G I N S T R U C T I O N S Basic rules for the trailer coupling n Secure the trailer rear wheels with Warning! chocks. The pieces of information men- n The front trailer axle must remain ste- tioned in this chapter are the basic ering. - Page 66 O P E R A T I N G I N S T R U C T I O N S...
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Page 67: Electrical Equipment
O P E R A T I N G I N S T R U C T I O N S Electrical equipment n Clamps of all electrical consumers Warning! of the vehicle must be connected cor- n When the engine is not running, rectly and their polarity must not be the battery is discharged by use of mutually exchanged. -
Page 68: Location Of Battery
O P E R A T I N G I N S T R U C T I O N S Location of battery 1 Plastic cover 2 Holder clip 3 Rubber holder 4 Profiled battery holder 5 Battery holder screw 6 Central ground point FN0731cu... -
Page 69: Battery
O P E R A T I N G I N S T R U C T I O N S Battery circuit breaker Battery n Instructions for the operation and Warning! maintenance are a part of the battery Never shut the engine off by the warranty card delivered with the vehic- battery circuit breaker - this could damage the electrical equipment... -
Page 70: Headlamps And Lights - Location
O P E R A T I N G I N S T R U C T I O N S Headlamps and lights - location 1 Front headlamps 2 Front auxiliary side marker lamps 3 Front fog lamps 4 Turn signals 5 Stop lights 6 Rear side marker lights 7 Reverse lights... -
Page 71: Vehicle Care
O P E R A T I N G I N S T R U C T I O N S Vehicle care Cleaning agents Care of the vehicle interior Warning! n As far as the cleaning agents or It is important to use correct cleaning In case that the vehicle is fitted agents and procedures (see instruc- other chemical vehicle-care products... - Page 72 O P E R A T I N G I N S T R U C T I O N S Doors and windows seals Washing the vehicle Waxing and polishing n The best way how to maintain the n When waxing and polishing the ve- Apply rubber preserving agents to seals paint in a good condition is to wash it hicle regularly, you will obtain a good...
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Page 73: Troubleshooting
T R O U B L E S H O O T I N G Engine 1. Starter does not crank the engine or G) Fault: Faulty starter cranks slowly Remedy: Contact and have it repaired at an authorized service station A) Fault: Battery circuit breaker is off 2. - Page 74 T R O U B L E S H O O T I N G Engine 4. Engine will not reach the rated output 7. Engine overheats A) Fault: Fuel filter has been clogged with dirt A) Fault: Insufficient coolant level Remedy: Contact and have it repaired at an authorized Remedy: Check the cooling circuit for leaks, repair the service station...
- Page 75 T R O U B L E S H O O T I N G Engine 8. "Engine - stop" indicator light ON 10. Indicator light "engine - warning" flashes Fault: Serious engine defect (it may be probably the coolant temperature, charge air temperature or oil Fault: If the indicator light flashes for about 30 pressure) seconds when the ignition is in the position "ON".
- Page 76 T R O U B L E S H O O T I N G the fault code. 12. Indicator light The fault code blinking repeats "SCR system malfunction" flashes itself continuously. It is neces- sary to put down the fault code Fault: Fluid AdBlue level drop below 10 liters number.
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Page 77: Electrical Equipment
T R O U B L E S H O O T I N G Engine Electrical equipment 1. The battery charging indicator light is Example of fault codes Fault code 115: =pause it goes out 1x blinks 1 x blinks 5 x blinks A) Fault: Fault in the charging circuit Remedy: First check whether all cables of alternator,... -
Page 78: Monoblock Hydraulic Power Steering
T R O U B L E S H O O T I N G Monoblock hydraulic power steering Brakes 3. The parking brake has been blocked, 5. The ASR indicator light is on the air pressure gauge of brake system indicates the pressure below the mini- Remedy: The equipment is not OK, the ASR system is not mum value, the vehicle cannot be put in... - Page 79 T R O U B L E S H O O T I N G 3. The parking brake has been blocked, 5. The ASR indicator light is on the air pressure gauge of brake system indicates the pressure below the mini- mum value, the vehicle cannot be put in Remedy: The equipment is not OK, the ASR system is not working.
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Page 80: Towing, Vehicle Recovery
T R O U B L E S H O O T I N G Towing Vehicle recovery Warning! n With the engine off, the power steering and brake booster are out of function. n Use only the tow bar to tow the vehicle;... -
Page 81: Spare Wheel Holder (L, E, S, G)
T R O U B L E S H O O T I N G Spare wheel holder (L, E, S, G) Wheel chock (L, E, S, G) n Raise the wheel while holding the tire (Fig. B) in point 1 and with the wheel lifted, push in point 2 towards the centre of the vehicle (the wheel will swing - see Fig.C - danger of injury). -
Page 82: Spare Wheel Holder (K, N)
T R O U B L E S H O O T I N G Spare wheel holder (K, N) Wheel chock (K, N) FN0800a FN0801 FN0820 Removal of spare wheel Installation of spare wheel It is fitted on the rear bumper. n Dismount bolt 1 c/w nut 2 and nut 3 n During installation first attach the on the LH and RH side of the spare... - Page 83 T R O U B L E S H O O T I N G...
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Page 84: Changing The Wheel
T R O U B L E S H O O T I N G Changing the wheel Warning! With the vehicle lifted, never start the engine. n Open the jack valve slowly and care- Front axle fully lower the vehicle on ground. n Tighten the wheel nuts completely Rear axle D 60-100 370 ±... -
Page 85: Replacing Bulbs
T R O U B L E S H O O T I N G Replacing bulbs n Prior to the bulb replacement, switch Warning! off the respective light. n Only the authorized service sta- n Replace the defective bulbs with tion may adjust the main head- bulbs of the same parametres (desig- lamps. - Page 86 T R O U B L E S H O O T I N G FN0860 FN0870 FN0880 Low and high beam Front side marker lights n Remove the faulty bulb and fit a new n Unplug the connector (item 1) bulb - lugs (item 3) on the bulb base n Remove the socket out of the from the bulb.
- Page 87 T R O U B L E S H O O T I N G FN0890 FN0900 Front turn signals Front auxiliary side positioning lights n To make a faulty bulb better acces- sible, open the cabin door. n Use a screwdriver to remove cover n Turn the plastic socket of the bulb from the light housing.
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Page 88: Front Fog Lamps
T R O U B L E S H O O T I N G Front fog lamps n Unscrew plastic clips (item 1) from the fog lamp housing. n Remove the housing. n Bend ground connector perpendicularly (item 2). n Disconnect the cable (item 3) by pulling it out. -
Page 89: License Plate Light
T R O U B L E S H O O T I N G FN0920 FN0921 License plate light Rear cluster lamps n Fit a new bulb, push it and turn n Unscrew the lamp cover. clockwise. n Unscrew the lamp cover. n Install and screw the cover. -
Page 90: Dome Light
T R O U B L E S H O O T I N G FN0930 FN0940 FN0950 Dome light Side turn signals Side positioning lights n Use a small screwdriver to pull cover n Unscrew the lamp. n Unscrew the light cover. out of the light housing (you can see two n Push the faulty bulb into socket, twist n Push the defective bulb into socket,... -
Page 91: Fuse Box
T R O U B L E S H O O T I N G Fuse box Fuses speedometer, tachograph, clock F25 10A LH front fog lamp brake lamps, instrument cluster F26 10A RH front fog lamp indicator lights F27 10A rear fog lamp reverse lamps F28 10A... - Page 92 T R O U B L E S H O O T I N G Relays R01 relay IGN 2 R02 relay IGN 1 R03 side light relay R04 low beam relay R05 high beam relay R06 intermittent wire relay R07 rear fog control module R08 front fog relay R09 break lights relay...
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Page 93: Use Of Jumper Cables To Start The Engine
T R O U B L E S H O O T I N G Use of jumper cables to start the engine Warning! n Replace the blown fuse with a fuse of the same ampere value. Do not use a fuse of higher amperage because this could cause damage the electrical part or even cause a fire. - Page 94 T R O U B L E S H O O T I N G 4. Firmly connect clamp on opposite end of the same cable to "-" terminal of the rear discharged battery (item 4). 5. The engine of the vehicle, whose battery is used to start the other vehicle, must run all the time.
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Page 95: Technical Data
T E C H N I C A L D A T A Engine n Diesel n turbocharged n with charge-air n OHV, four-stroke n four-cylinder, n water with direct injection by one turbocharger cooling in-line cooled Engine type designation CUMMINS ISBe4 160 ISBe4 185... -
Page 96: Undercarriage
T E C H N I C A L D A T A Undercarriage Engine cooling system Propeller shaft low. n fluid n the version "K" has the one-shaft n hypoid gears: n overpressure type with the forced arrangement with two universal joints 3,31 - 5,13 coolant circulation by means of the... - Page 97 T E C H N I C A L D A T A Steering Service brake system Parking brake system n monoblock hydraulic power steering n dual circuit n parking braking secured by spring- n gear ratio from 14 to 16.6 - change- n pneumatic loaded brake able during turning the steering wheel...
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Page 98: Dimensions Of Chassis C/W Cabin
5100 2470 2420 8795 8745 4430 5600** 2520** 9345** 4930** The tolerance + 1 %, holds for the dimensions if not stated otherwise. *wheelbase “K” only for versions D60 – D90 FN1001 **wheelbase “G” only for versions D110 – D120... -
Page 99: Weights And Axle Loads
T E C H N I C A L D A T A Weights and axle loads V ehicle ty pe D 6 0/65 /70 /75 /80 /85/90/10 0/1 10/120 V ehicle version D 60-75 32 50 330 0 335 0 34 00 34 50 32 70... - Page 100 T E C H N I C A L D A T A Weights and axle loads Vehicle ty pe D 6 0/6 5/70 /75 /80 /85/90/10 0/1 10/120 Vehicle version D6 0 59 90 D6 5 64 90 D7 0 69 90 D7 5 74 90...
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Page 101: Wheel Turning Diameter
T E C H N I C A L D A T A Weights and axle loads Wheel turning diameters V e h i c l e t y p e D 6 0 /6 5 /7 0 /7 5 /8 0 /8 5 / 9 0 / 1 0 0 /1 1 0 / 1 2 0 V e h i c l e v e r s i o n D 6 0 - 8 0 M a x im u m p e r m it t e d w e ig h t o f b r a k e d... -
Page 102: Tires Inflation Pressures
T E C H N I C A L D A T A Tyres inflation pressures 2 0 5 / 7 5 R 1 7 ,5 f r o n t / r e a r / s p a r e w h e e l ty p e / v e r s io n D 6 0 /7 5 7 5 0 / 5 5 0 / 5 5 0... -
Page 103: Maximum Speeds And Climbing Abilities
ISBe4 160 (117kW) ISBe4 185 (136kW) Gearbox ZF 6 S 850 Drive train Rear axle ratio Disc dimension 17,5 19,5 17,5 19,5 Max. theoretical speed (km/h) D60-75 56,9 64,9 76,3 71,3 83,1 101,5 52,2 59,2 69,1 64,7 74,8 89,5 D85-90... -
Page 104: Operation Fillings
T E C H N I C A L D A T A Operation fillings Engine oil 13 l Cooling circuit c/w heater circuit 19 l Gearbox ZF 6 S 850 7.5 l (with PTO 8 l) Fuel tank capacity 120 l (165 l, 200 l) Minimum fuel reserve 16 l... -
Page 105: Vehicle Identification Number
T E C H N I C A L D A T A Vehicle Identification Number (Vehicle Identification Number) n The vehicle is marked with the VIN number in accordance with the unified international vehicle marking. n The VIN number is stamped on the web of the right frame longitudinal beam ahead of the shock absorber holder of the front axle. -
Page 106: Vehicle Labels
T E C H N I C A L D A T A Vehicle labels FN1030m FN1040m FN1053 On the right door jamb above On the left door jamb above On the cabin right side in the rear the door lock the door lock information about cabin tilting (I). - Page 107 K............. Engine ..........42 Brake lining - checking ....56 Keys ............. 6 Engine brake ........13 Brake system D60 - 120 ....53 Brake system inspections ....56 L ............. F ............. Lubrication system ......44 Fuel ............ 46 C.............
- Page 108 D60/65/70/75/80/85/90/ - Maximum speeds and climbing 100/110/120 E4,5_RHD abilitie ..........103 Alternations reserved - Operation fillings ......104 - Tires inflation pressures .... 102 - Undercarriage ........ 96 Avia Ashok Leyland Motor s.r.o. Beranových 140 199 03 Praha - Letňany...
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