Panterra Retro Service Manual

Gasoline powered scooter
Table of Contents

Advertisement

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Retro and is the answer not in the manual?

Questions and answers

Summarization of Contents

1. General Information
Product Specifications and Technical Data
Lists detailed scooter model specifications and technical data.
Technical Guidance and Tips
Provides essential advice, diagrams, and guidelines for maintenance.
Tool and Lubrication Requirements
Lists necessary tools and specifies engine/chassis lubrication requirements.
Wiring and Component Diagrams
Illustrates cable routing, fuse/battery location, and engine component layout.
Troubleshooting Common Issues
Guides for diagnosing starter, power, charging, and spark issues.
Body Component Overview
Provides an exploded view of the scooter's body parts.
2. Body Cover and Exhaust System
General Information and Panel Removal
Overview of body panel removal procedures and general warnings.
Body Cover and Fender Removal
Details removal of the center cover, side panels, and rear rack.
Front Box, Fender, and Exhaust Pipe Removal
Procedures for removing the front box, fenders, and exhaust system.
3. Scheduled Maintenance
Maintenance Overview and Warnings
General maintenance information, warnings, and the maintenance chart.
Frame, Tire, and Torque Specifications
Details frame checks, tire specifications, pressure, and torque values.
Fluid and Component Maintenance
Covers fuel filter, throttle lever, air filter, and spark plug maintenance.
Valve, Carburetor, and Ignition System Maintenance
Procedures for valve adjustment, idle speed, and ignition timing checks.
Nut/Bolt Tightness and Steering System Check
Covers checking nut/bolt tightness and steering system operation.
4. Lubricating System
Lubrication System Diagram and Requirements
Visual overview and general requirements for engine lubrication.
Engine Oil and Pump Maintenance
Procedures for checking oil volume, changing oil, and servicing the oil pump.
5. Fuel System
Fuel System Diagram and General Information
Overview of the fuel system, including warnings and specifications.
Fuel System Troubleshooting
Guides for diagnosing and resolving common fuel system issues.
Carburetor Service Procedures
Details carburetor disassembly, auto-choke, air cut-off valve, and float bowl maintenance.
Fuel Tank and Carburetor Adjustment
Covers fuel tank removal/installation and carburetor adjustment.
Automatic Fuel Valve and Air Filter Inspection
Procedures for servicing the automatic fuel valve and inspecting the air filter.
6. Engine Removal and Installation
Special Requirements and Engine Removal
Lists necessary precautions and steps for removing the engine.
Engine Installation Procedures
Details the steps required for reinstalling the engine.
7. Cylinder Head Valve
Important Information and Troubleshooting
Key information, torque values, tools, and troubleshooting for the cylinder head.
Camshaft and Valve Component Service
Procedures for camshaft disassembly, assembly, and valve component checks.
Cylinder Head Breakdown and Installation
Steps for disassembling, checking, and installing the cylinder head assembly.
8. Cylinder and Piston
Cylinder and Piston Overview and Troubleshooting
Introduction, troubleshooting guide, and specifications for cylinder and piston.
Cylinder and Piston Removal Procedures
Step-by-step guide for removing the cylinder and piston.
Cylinder and Piston Component Checking
Instructions for checking piston rings, pin, cylinder, and their clearances.
9. Driving Belt Device & The Starting Lever
Important Points, Tech Criteria, and Torque
Key considerations, technical specifications, and torque values for the drive system.
Troubleshooting and Crankcase Service
Diagnosing drive system issues and removing crankcase components.
Starting Assembly and Driving Belt Service
Procedures for checking, installing the starting assembly, and servicing the driving belt.
Pulley and Clutch Service
Covers removal, disassembly, checking, and assembly of pulley and clutch components.
10. The Final Transmission Assembly
General Information and Troubleshooting
Overview of the final transmission, including oil specs and common problems.
Final Transmission Dismantling and Bearing Replacement
Procedures for dismantling the assembly and replacing bearings.
Final Gear Set Assembly
Steps for assembling the final gear set and gearbox.
11. The Crankcase and the Crankshaft
Important Points, Tech Criteria, and Torque
Key considerations, specifications, torque, and troubleshooting for crankcase/crankshaft.
Crankcase and Crankshaft Dismantling
Procedures for dismantling the crankcase and removing the crankshaft.
Crankcase and Crankshaft Assembly
Steps for assembling the crankcase and crankshaft components.
12. The Front Wheel, Front Brake, Front Buffer and the Front Fork
Steering and Front Wheel Service
Procedures for removing/assembling handlebars and servicing the front wheel.
Front Shock and Wheel Component Service
Details on front shock dismounting/assembly and wheel dismantling/assembly.
Front Fork and Brake Service
Covers front fork removal, race replacement, and front brake servicing.
13. The Rear Wheel, the Rear Brake & Rear Shock
Rear Wheel, Brake, Shock Overview and Specs
Important points, criteria, torque, and diagnosis for rear wheel, brake, and shock.
Rear Wheel and Brake Service
Procedures for detaching, checking, and assembling the rear wheel and brake.
Rear Shock Service
Steps for dismounting and assembling the rear shock absorber.
14. The Battery and the Charging System
System Diagram and General Information
Overview of the battery/charging system and important points.
Technical Criteria, Torque, and Diagnosis
Specs, torque values, and troubleshooting for battery and charging system.
Battery and Charging System Service
Procedures for battery removal, charging, and system testing.
15. Ignition System
System Diagram and General Information
Overview of the ignition system and general operational guidelines.
Troubleshooting and Reference Standards
Common ignition system problems and standard component values.
Component Inspection and Testing
Procedures for inspecting CDI unit, ignition coil, and magneto components.
16. Starter System
System Diagram and General Information
Overview of the starter system, including standards, torque, and troubleshooting.
Starter Motor Service Procedures
Steps for removing, disassembling, inspecting, and installing the starter motor.
Starter Relay and Motor Installation
Inspection of the starter relay and final installation of the starter motor.
17. Meters, Switches and Lighting System
Maintenance Overview and Troubleshooting
General maintenance points and troubleshooting for meters, switches, and lights.
Fuel Sensor and Gauge Service
Procedures for removing, installing, testing the fuel sensor, and inspecting the fuel gauge.
Handlebar Switches and Lighting System Service
Inspection and service for handlebar switches and lighting components.

Table of Contents