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Manuals
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Panterra Manuals
Scooter
Retro
Service manual
Panterra Retro Service Manual
Gasoline powered scooter
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
CHAPTER 1: Introduction
General Information
Torque Settings
Trouble Shooting Guide
CHAPTER 2: Body Cover and Exhaust System
3. Scheduled Maintenance
CHAPTER 3 Scheduled Maintenance
Maintenance Chart
Fuel Filter
Throttle Operation Lever
Air Filter
Replacing Frequency
Spark Plug
Valve Adjustment
Carburetor Idle Speed
Ignition Timing
Cylinder Pressure
Rear Brake Arm
Brake System Front Brake
Rear Brake
Front Lamp Adjustment
Clutch Engagement
Front Suspension
Rear Suspension
Nut and Bolt Tightness
Collar Rim Tire
Air Pressure
Tire Standards
CHAPTER 4: Lubricating System
4. Lubricating System
Engine Oil/Filter Screen
Oil Changed
Oil Volume
Checking
Oil Pump Disassembly
Assembling
Installation
CHAPTER 5: Fuel System
5. Fuel System
Fuel System
Troubleshooting
Disassembly of Carburetor
Checking Auto-Choke
Air Cutoff Valve
Assembling
Vacuum Chamber-Break down
Assembly of Carburetor
Disassembling Fuel Tank
Assembly of Fuel Tank
Carburetor Adjustment
Automatic Fuel Valve
Fuel Meter Sending Unit
Air Filter Inspection
CHAPTER 6: Engine Removal and Installation
Engine Removal and Installation
CHAPTER 7: Cylinder Head Valve
7. Cylinder Head Valve
Important Information
Trouble Diagnosis
Checking Cylinder Head
Valve and Valve Guide
Valve Seat Chamfer Cutting Tools
Valve Seat Cutting
Building up of Cylinder Head
Installing Cylinder Head
Camshaft Assembly
Camshaft Chain Regulator Assembling
Cylinder and Piston
9. Driving Belt Device & the Starting Lever
Important Points
Troubleshooting
Detaching the Left Crankcase Cover
Removing the Starting Pivot
Checking the Starting Pivot
Installing the Starting Assembly
Assembling the Left Crankcase Cover
Checking the Driving Belt
Replacing the Driving Belt
Assembling the Driving Belt
Taking the Driving Pulley Apart
The Driving Pulley-Dismounting
Checking the Driving Pulley
Assembling the Driving Pulley
Checking and Assembling
The Overrunning Clutch
Disassembling the Clutch
The Clutch/Transmission Pulley
Checking the Clutch
Transmission Pulley
Assembling the Clutch Housing
CHAPTER 10: The Final Transmission Assembly
CHAPTER 11: The Crankcase and the Crankshaft
CHAPTER 12: The Front Wheel, Front Brake
12. the Front Wheel, Front Brake
Assembling the Steering Handlebars
Removing the Steering Handlebars
Front Wheel Removal
Dismantling of Wheel
Assembly of Wheel
Assembling the Front Wheel
Dismounting the Front Shock
Dismantling the Front Shock
Assembling Sequence
Replacing the Ball Cone Race
Replacing the Upper Race
The Front Fork
Assembling the Upper Race
Assembling the Front Brake
Checking the Brake Lining
Dismantling the Front Brake
Important Points
Assembling the Rear Wheel
Checking the Rear Wheel
Detaching the Rear Wheel
Dismantling the Rear Brake
Assembling the Rear Brake
Dismounting the Rear Shock
Assembling the Rear Shock
CHAPTER 14: The Battery and the Charging System
14. the Battery and the Charging System
Diagnosis
The Battery
The Charging System
The Rectifying Voltage Stabilizer
Checking the Magneto Lighting Coil
Checking the Resistor
Dismounting the Magneto
The Magneto Charging Coil
Assembling the Magneto
CHAPTER 15: Ignition System
CHAPTER 13 : the Rear Wheel, the Rear Brake & Rear Shock
CHAPTER 8 : Body Cover and Exhaust System
CHAPTER 9 : Driving Belt Device & the Starting Lever
Ignition System
CHAPTER 16: Starter System
Starter System
CHAPTER 17: Meters, Switches and Lighting System
17. Meters, Switches and Lighting System
Fuel Gauge Inspection
Fuel Sensor Installation
Fuel Sensor Removal
Fuel Sensor Testing
Handlebar Switch
Dimmer Switch
Engine Stop Switch
Main Switch Inspection
Replacing the Horn Switch
Replacing the Main Switch
Brake Light Switch Inspection
Horn Inspection
Speedometer Removal and
Bulb Replacement and Installation
Headlight Removal and Installation
Taillight, Brake Light, Rear Position Light or License Light
Index
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General Information
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Chapters
Table of Contents
3
3. Scheduled Maintenance
36
4. Lubricating System
49
5. Fuel System
56
7. Cylinder Head Valve
75
9. Driving Belt Device & the Starting Lever
99
12. the Front Wheel, Front Brake,
128
Important Points
144
14. the Battery and the Charging System
151
17. Meters, Switches and Lighting System
177
Table of Contents
Troubleshooting
trouble shooting guide
24
Troubleshooting
57
Important Points
100
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Summarization of Contents
1. General Information
Product Specifications and Technical Data
Lists detailed scooter model specifications and technical data.
Technical Guidance and Tips
Provides essential advice, diagrams, and guidelines for maintenance.
Tool and Lubrication Requirements
Lists necessary tools and specifies engine/chassis lubrication requirements.
Wiring and Component Diagrams
Illustrates cable routing, fuse/battery location, and engine component layout.
Troubleshooting Common Issues
Guides for diagnosing starter, power, charging, and spark issues.
Body Component Overview
Provides an exploded view of the scooter's body parts.
2. Body Cover and Exhaust System
General Information and Panel Removal
Overview of body panel removal procedures and general warnings.
Body Cover and Fender Removal
Details removal of the center cover, side panels, and rear rack.
Front Box, Fender, and Exhaust Pipe Removal
Procedures for removing the front box, fenders, and exhaust system.
3. Scheduled Maintenance
Maintenance Overview and Warnings
General maintenance information, warnings, and the maintenance chart.
Frame, Tire, and Torque Specifications
Details frame checks, tire specifications, pressure, and torque values.
Fluid and Component Maintenance
Covers fuel filter, throttle lever, air filter, and spark plug maintenance.
Valve, Carburetor, and Ignition System Maintenance
Procedures for valve adjustment, idle speed, and ignition timing checks.
Nut/Bolt Tightness and Steering System Check
Covers checking nut/bolt tightness and steering system operation.
4. Lubricating System
Lubrication System Diagram and Requirements
Visual overview and general requirements for engine lubrication.
Engine Oil and Pump Maintenance
Procedures for checking oil volume, changing oil, and servicing the oil pump.
5. Fuel System
Fuel System Diagram and General Information
Overview of the fuel system, including warnings and specifications.
Fuel System Troubleshooting
Guides for diagnosing and resolving common fuel system issues.
Carburetor Service Procedures
Details carburetor disassembly, auto-choke, air cut-off valve, and float bowl maintenance.
Fuel Tank and Carburetor Adjustment
Covers fuel tank removal/installation and carburetor adjustment.
Automatic Fuel Valve and Air Filter Inspection
Procedures for servicing the automatic fuel valve and inspecting the air filter.
6. Engine Removal and Installation
Special Requirements and Engine Removal
Lists necessary precautions and steps for removing the engine.
Engine Installation Procedures
Details the steps required for reinstalling the engine.
7. Cylinder Head Valve
Important Information and Troubleshooting
Key information, torque values, tools, and troubleshooting for the cylinder head.
Camshaft and Valve Component Service
Procedures for camshaft disassembly, assembly, and valve component checks.
Cylinder Head Breakdown and Installation
Steps for disassembling, checking, and installing the cylinder head assembly.
8. Cylinder and Piston
Cylinder and Piston Overview and Troubleshooting
Introduction, troubleshooting guide, and specifications for cylinder and piston.
Cylinder and Piston Removal Procedures
Step-by-step guide for removing the cylinder and piston.
Cylinder and Piston Component Checking
Instructions for checking piston rings, pin, cylinder, and their clearances.
9. Driving Belt Device & The Starting Lever
Important Points, Tech Criteria, and Torque
Key considerations, technical specifications, and torque values for the drive system.
Troubleshooting and Crankcase Service
Diagnosing drive system issues and removing crankcase components.
Starting Assembly and Driving Belt Service
Procedures for checking, installing the starting assembly, and servicing the driving belt.
Pulley and Clutch Service
Covers removal, disassembly, checking, and assembly of pulley and clutch components.
10. The Final Transmission Assembly
General Information and Troubleshooting
Overview of the final transmission, including oil specs and common problems.
Final Transmission Dismantling and Bearing Replacement
Procedures for dismantling the assembly and replacing bearings.
Final Gear Set Assembly
Steps for assembling the final gear set and gearbox.
11. The Crankcase and the Crankshaft
Important Points, Tech Criteria, and Torque
Key considerations, specifications, torque, and troubleshooting for crankcase/crankshaft.
Crankcase and Crankshaft Dismantling
Procedures for dismantling the crankcase and removing the crankshaft.
Crankcase and Crankshaft Assembly
Steps for assembling the crankcase and crankshaft components.
12. The Front Wheel, Front Brake, Front Buffer and the Front Fork
Steering and Front Wheel Service
Procedures for removing/assembling handlebars and servicing the front wheel.
Front Shock and Wheel Component Service
Details on front shock dismounting/assembly and wheel dismantling/assembly.
Front Fork and Brake Service
Covers front fork removal, race replacement, and front brake servicing.
13. The Rear Wheel, the Rear Brake & Rear Shock
Rear Wheel, Brake, Shock Overview and Specs
Important points, criteria, torque, and diagnosis for rear wheel, brake, and shock.
Rear Wheel and Brake Service
Procedures for detaching, checking, and assembling the rear wheel and brake.
Rear Shock Service
Steps for dismounting and assembling the rear shock absorber.
14. The Battery and the Charging System
System Diagram and General Information
Overview of the battery/charging system and important points.
Technical Criteria, Torque, and Diagnosis
Specs, torque values, and troubleshooting for battery and charging system.
Battery and Charging System Service
Procedures for battery removal, charging, and system testing.
15. Ignition System
System Diagram and General Information
Overview of the ignition system and general operational guidelines.
Troubleshooting and Reference Standards
Common ignition system problems and standard component values.
Component Inspection and Testing
Procedures for inspecting CDI unit, ignition coil, and magneto components.
16. Starter System
System Diagram and General Information
Overview of the starter system, including standards, torque, and troubleshooting.
Starter Motor Service Procedures
Steps for removing, disassembling, inspecting, and installing the starter motor.
Starter Relay and Motor Installation
Inspection of the starter relay and final installation of the starter motor.
17. Meters, Switches and Lighting System
Maintenance Overview and Troubleshooting
General maintenance points and troubleshooting for meters, switches, and lights.
Fuel Sensor and Gauge Service
Procedures for removing, installing, testing the fuel sensor, and inspecting the fuel gauge.
Handlebar Switches and Lighting System Service
Inspection and service for handlebar switches and lighting components.
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