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Foretravel U295 Owner's Manual

Foretravel motorhome owners manual
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Foretravel Northwest
Foretravel of Texas, Inc.
811 N.W. Stallings Drive
Nacogdoches, TX 75964
Phone:
800.955.6226
936.564.8367
Fax:
936.564.0391
Foretravel of Tennessee
195 Foretravel Dr.
Kodak, TN 37764
Phone:
800.678.2233
865.933.7213
Fax:
865.933.0091
Foretravel of Florida
30319 Commerce
San Antonio, FL 33576
Phone:
800.278.4192
352.588.0120
Fax:
352.588.2789
Foretravel
Foretravel
of Texas
of Texas
(Dallas)
(Nacogdoches)
Foretravel
of Tennessee
Foretravel
of
Florida
Foretravel of North Texas
2230 West University Drive
Denton, TX 76201
Phone:
866.494.4040
940.320.4444
Fax:
940.382.7799
Foretravel Northwest
23501 E. Knox Ave.
Liberty Lake, WA 99019
Phone:
800.945.8561
509.325.1911
Fax:
509.755.1906

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  • Page 1 Foretravel of Tennessee Foretravel Foretravel Foretravel of Texas of Texas (Dallas) (Nacogdoches) Florida Foretravel of Texas, Inc. Foretravel of North Texas 811 N.W. Stallings Drive 2230 West University Drive Nacogdoches, TX 75964 Denton, TX 76201 Phone: 800.955.6226 Phone: 866.494.4040 936.564.8367 940.320.4444...
  • Page 3 The descriptions and specifications contained in this manual were in effect at the time it was approved for printing. Foretravel, Inc. reserves the right to discontinue chassis models at any time, or to change specifications or design without notice and without incurring obligation.

  • Page 5: Table Of Contents

    Table of Contents INTRODUCTION ........................1-1 ......................... 1-2 AKING ELIVERY ..................... 1-2 EALER ESPONSIBILITIES ......................1-3 USTOMER ELATIONS ........................1-3 WNERS RECREATIONAL VEHICLE LIMITED WARRANTY ............2-1 ’ ................2-1 OVERED ................2-1 TEMS OVERED BY THER ARRANTIES ’ ? ....................2-1 LSE ISN OVERED ..........
  • Page 6 Transmission Oil Temperature Gauge ................4-5 Voltmeter Gauge ....................... 4-5 WARNING LIGHTS......................... 4-5 Park Brake Light (Red) ..................... 4-5 Wait to Start Light (Red) (U270/U295 only) ..............4-5 Engine Maint. Light (Yellow)................... 4-5 Check Engine Light (Yellow) ................... 4-6 Stop Engine Light (Red) ....................4-6 Left Turn Indicator (Green)....................
  • Page 7 Hazard Warning Signal ..................... 4-8 CB Radio ........................... 4-8 Radio / CD / Cassette ......................4-8 120 Volt AC Engine Block Heater..................4-8 ..................... 4-8 UTOMATIC EVELING YSTEM SITE SELECTION ..........................4-8 AIR LEVELING SYSTEM ....................... 4-9 ..................4-10 LIDE ONTROL ANEL ......................
  • Page 8 OPERATION............................. 9-2 MISCELLANEOUS INFORMATION ................... 10-1 ......................10-1 OADING EHICLE LOAD CAPACITY ......................... 10-1 WEIGHT DISTRIBUTION......................10-1 TOWING WITH YOUR MOTORHOME ..................10-2 Foretravel Towing Requirements..................10-2 Auxiliary Brakes ......................10-2 ....................10-2 AMPGROUND OURTESY ........................... 10-3 NSURANCE ................10-3...
  • Page 9 CLEANING AND MAINTENANCE TIPS................11-1 MANAGING MOISTURE IN YOUR MOTORHOME ............. 11-1 ........................11-2 ASICS Why is mold growing in my home? ................11-2 Can mold cause health problems?................... 11-3 How do I get rid of mold? ....................11-3 ........................11-3 LEANUP Who should do the cleanup? ...................
  • Page 10 ................C-1 IESEL NGINE RIMING NSTRUCTIONS CUMMINS ISL 400 (U270/U295)....................C-1 CUMMINS ISM 450 (U320-GV320)....................C-2 TIRES ............................D-1 TIRE INFLATION CHARTS ......................D-1 MICHELIN XZA-2 PILOT LOW - PROFILE ................D-1 REAR TIRE PRESSURES FOR TAG AXLE COACHES ONLY ..........D-1...

  • Page 11: Introduction

    INTRODUCTION Congratulations on your purchase of a Foretravel Motorhome. You will find there is no better way to go than with our Foretravel family of motor- homes, Built especially for YOU! Now you can make America your playground with all the comforts of home.

  • Page 12: Taking Delivery

    AKING ELIVERY UPON TAKING DELIVERY OF YOUR NEW FORETRAVEL MO- TORHOME, READ AND UNDERSTAND THIS OWNER'S MANUAL AND THE MANUALS OF APPLIANCE MANUFACTURERS WHICH ARE INCLUDED IN YOUR COMPONENT INFORMATION MANUAL.

  • Page 13: Customer Relations

    WNERS Foretravel, Inc. sponsors one of today's largest and most active owners clubs. Known as the Foretravel Motorcade Club, it has individual units or chap- ters throughout the nation. To be a member you must own a Foretravel. As a new motorhome owner, you are given a complimentary one year membership in the Foretravel Motorcade Club.
  • Page 14 Above all, the fun and fellowship derived from gathering with other own- ers makes club membership one of the most important aspects of your owner- ship of a Foretravel, the nation's finest motorhome. Page 1-4 Foretravel Owners Manual...

  • Page 15: Recreational Vehicle Limited Warranty

    OVERED The Foretravel 36/36 “Full Coach” New Vehicle Limited Warranty covers the cost of all parts and labor needed to repair or replace, at Foretravel’s option, any defective item on your motorhome (except as listed below) - that is, defec- tive in material, workmanship, or factory preparation.

  • Page 16: Incidental And Consequential Damages Not Covered

    Foretravel dealership, registered in the United States or Canada, and primarily operated in the United States or Canada. War- ranty may be transferred to a new owner by notifying Foretravel of new own- ership, mileage, and date of change.

  • Page 17: Ther Erms

    The warranty registration form is filled out by the retail dealer and signed by the end user when taking delivery of a new vehicle. A copy of this form will also be kept on file at Foretravel, Inc. as a record of the original owner of each new vehicle.

  • Page 18: Paint Warranty

    Listed are specific warranty terms for the original painting of Foretravel motorhomes. 1. Foretravel warrants the motorhome paint for a period of 36 months. The warranty is valid under the conditions and limitations listed below. 2. Application of the warranty: This warranty only applies to the degradation...

  • Page 19: Engine Warranty

    Refer to the engine identification plate for the model, arrange- ment number and serial number when requesting service from the nearest Cummins authorized repair location. RANSMISSION ARRANTY Each transmission is covered by the respective transmission manufacturer under a separate warranty. Foretravel Owners Manual Page 2-5 Rev. 06-02...

  • Page 20: Tire Warranty

    1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHT- SA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline. Page 2-6 Foretravel Owners Manual Rev. 06-02...

  • Page 21: Vehicle Identification

    EHICLE DENTIFICATION LATE Below is the Foretravel, Inc. Vehicle Identification Data Plate which is at- tached to the inside of the vehicle next to the driver. Vehicle Identification Number-The Vehicle Identification Number is re- quired for title and registration purposes, for warranty claims, and for service parts identification.

  • Page 22: Federal Regulations Regarding Certified Vehicle Ratings

    It is the responsibility of the vehicle deal- er or owner to provide and mount a revised vehicle identification plate for any configuration changes that they have made to the vehicle. Foretravel, Inc. is not responsible for any vehicle configuration changes which have not been ap- proved in writing by officers of Foretravel, Inc.

  • Page 23: Familiarization Of Your New Motorhome

    Dock Light Left (Left Docking Lights) Depress top of lighted switch to turn on left side docking lights. Mirror Heater Switch Depress top of switch to heat both outside mirrors. Foretravel Owners Manual Page 4-1 Rev. 06-02...

  • Page 24: Dock Light Right (Right Docking Lights)

    CAUTION: If 120v AC power is not present and red light in switch is on, both batteries can be discharged. See page 8-4, Charging the 12 Volt Batteries. Page 4-2 Foretravel Owners Manual Rev. 06-02...

  • Page 25: Headlights

    "ON" button before the cruise control will operate. With the cruise control turned on, bring your speed up to the point you wish to maintain and then use the "SET" button . Now your cruise control will maintain this speed Foretravel Owners Manual Page 4-3 Rev. 06-02...

  • Page 26: Analog Style Instruments

    The temperature may rise slightly under heavy load or in congested traffic. Use of dash air conditioning in high ambient temperatures may cause engine to operate above normal temperature. Consult your engine Operation and Maintenance Manual for normal oper- ating temperatures for your engine. Page 4-4 Foretravel Owners Manual Rev. 06-02...

  • Page 27: Oil Pressure Gauge

    Illuminates red when parking brake is activated. This light will also illuminate red if key is OFF and park brake is not acti- vated. Wait to Start Light (Red) (U270/U295 only) Wait to start engine until red light goes out. Engine Maint. Light (Yellow) Engine oil or coolant level low.

  • Page 28: Check Engine Light (Yellow)

    DataStar responds to the real-time clock alarm in the same manner, except that it will go back into the low power mode after the user cancels the alarm. See Driver Information Center Manual for detailed information. Page 4-6 Foretravel Owners Manual Rev. 06-02...

  • Page 29: Air-Conditioner / Heater Controls

    The flat screen video display is located next to the dash radio. Power Switch Provides 12v DC power to the system, the display, and the camera. Open/Close Button Press this button to view or retract the display. Foretravel Owners Manual Page 4-7 Rev. 06-02...

  • Page 30: Sel Button

    SITE SELECTION The leveling system was designed to reduce site selection problems. Sites which were previously unsatisfactory due to uneven or sloping terrain can be made comfortable by the leveling capacity of the system. Page 4-8 Foretravel Owners Manual Rev. 06-02...

  • Page 31: Air Leveling System

    CAUTION IT IS THE OPERATOR’S RESPONSIBILITY TO CHECK THAT THE VEHICLE IS AT THE PROPER RIDE HEIGHT AND ALL SLIDE-OUTS Foretravel Owners Manual Page 4-9 Rev. 06-02...

  • Page 32: Slide - Out Room Control Panel

    Place the room control key in the ON position (the amber light will flash). The amber indicator will stop flashing when the air from the seal is ex- hausted. The room extension will not operate until this light is on. Page 4-10 Foretravel Owners Manual Rev. 06-02...

  • Page 33: Remote Start Panel

    Additional dirt in the element will cause a rapid rise in air flow restriction, black smoke, high fuel consumption, and low power. Operation should not continue or engine damage can occur. Foretravel Owners Manual Page 4-11 Rev. 06-02...

  • Page 34: Engine Start Switch

    GCWR, page 10-1) IDEO YSTEMS For your convenience and enjoyment your Foretravel motorhome is equipped with a video cassette player/recorder (VCR). The VCR, antenna boost switch, and video switcher is located in the front overhead cabinet. See VCR manufacturers instruction manual for best results.

  • Page 35: Keyless Entry System (U295, U320)

    There is a switch in the accessory switch panel to the left of the pilot’s chair that will lock and unlock the storage doors. Each of these locks may also be locked and unlocked with a key. Foretravel Owners Manual Page 4-13 Rev. 06-02...
  • Page 36 Section 4 - Familiarization of Your New Motorhome This Page Intentionally Blank Page 4-14 Foretravel Owners Manual Rev. 06-02...

  • Page 37: Water Distribution System

    GV320 coaches are equipped with an auto shut-off valve for fresh water fill. Fill valve locations are as follows: U270/U295: - Under bathroom lavatory. U320/GV320: - Valves are operated by switches located at the utility station and inside kitchen cabinet. Valve is open when light at switch is ON.

  • Page 38: Sanitizing The Water Distribution System

    The water system drain valves are located below the water heater in the passenger side storage compartment, just forward of the rear wheels. Aqua-Hot drain valves are located near the Aqua-Hot unit on the driver’s side of the coach near the fuel tank. Page 5-2 Foretravel Owners Manual Rev. 06-02...

  • Page 39: Cold Weather Operation

    9. Remove water purifier cartridge if so equipped. 10. Check antifreeze in coach engine cooling system, and bring to protection required. 11. Open drain valve at bottom of the utility compartment faucet. Foretravel Owners Manual Page 5-3 Rev. 06-02...
  • Page 40 NOTE: Units with Aqua-Hot Systems - Disconnect the INLET and OUTLET and tie together at the Aqua-Hot unit instead of above water manifold. SPECIAL NOTE: Units equipped with a washing machine should use the op- tional winterizing method above. Page 5-4 Foretravel Owners Manual Rev. 06-02...

  • Page 41: Waste Drainage System

    NOTE: DO NOT use the same hose to fill your fresh water tank that is used to flush the black tank. NOTE: Draining gray or sink water tank last will rinse sewer hose of sol- ids and odor from toilet tank. Foretravel Owners Manual Page 6-1 Rev. 06-02...

  • Page 42: Black And Gray Water Holding Tank Drains

    To avoid clogging problems with some household toilet tissues, the use of rapidly dissolving tissue is recommended. (See SeaLand Technical Bulletin in your owners packet) See manufacturers manual for operation of your particular toilet. Page 6-2 Foretravel Owners Manual Rev. 06-02...

  • Page 43: Lp Gas Systems

    NEVER ATTEMPT TO RESET THE GAS REGULATOR YOUR- SELF. HAVE AN AUTHORIZED SERVICE AGENCY MAKE ANY REGULATOR ADJUSTMENTS. EVEN A SMALL AMOUNT OF PRESSURE OVER THE RECOMMENDED 6 1/2 OUNCES PER SQUARE INCH CAN CAUSE DAMAGE TO APPLIANCE REGU- LATORS. Foretravel Owners Manual Page 7-1 Rev. 09-02...
  • Page 44 Page 7-2 Foretravel Owners Manual Rev. 09-02...

  • Page 45: Filling Lp Containers

    If a leak exists, apply a non-ammonia soapy water solution (NEVER A FLAME) to all fittings and connections, paying particular attention to appli- ance connections. When a leak is located, make necessary repairs or consult a recognized repair agency. Foretravel Owners Manual Page 7-3 Rev. 09-02...

  • Page 46: Lp Leak Detector

    The CO detector is designed to sound an alarm when excessive carbon monoxide is detected and 12 volt power is available. This detector will only in- dicate the presence of carbon monoxide gas at the sensor. Page 7-4 Foretravel Owners Manual Rev. 09-02...

  • Page 47: Operation

    1. If anyone has a headache or an upset stomach: Call the Fire Depart- ment and IMMEDIATELY move to a location that has fresh air. DO A HEAD COUNT, CHECK THAT EVERYONE IS ACCOUNTED FOR INCLUDING PETS. DO NOT RE-ENTER UNTIL THE Foretravel Owners Manual Page 7-5 Rev. 09-02...

  • Page 48: The Water Heater (N/A With Aqua -Hot System )

    FROM THE WATER HEATER BY OPENING ALL HOT WATER FAU- CETS UNTIL WATER FLOWS STEADILY FROM EACH. LIKEWISE, BEFORE DRAINING WATER HEATER, TURN OFF LP GAS (AND ELECTRIC POWER, IF EQUIPPED WITH 3-WAY MODEL). Page 7-6 Foretravel Owners Manual Rev. 09-02...

  • Page 49: Water Heater Operation

    CAUTION Unit must be primed and contain water when plugged in. Unit must be un- plugged BEFORE draining. Read and understand manufacturer's instructions before operating. Foretravel Owners Manual Page 7-7 Rev. 09-02...

  • Page 50: Refrigerator Operation

    NOT INSTALL FIBERGLASS FILTERS OVER SERVICE VENT PORTS. THE POSSIBILITY OF FIRE EXISTS IF VENTING AREAS ARE RE- STRICTED. WARNING DO NOT STORE FLAMMABLES IN THE GENERAL EXTERIOR AREA OF THE REFRIGERATOR VENT. Page 7-8 Foretravel Owners Manual Rev. 09-02...

  • Page 51: Galley Cooktop

    Don't use steel-wool, wire scourers or gritty cleansers which will scratch and wear down surface. Wipe all surfaces of your cooktop after use with soft cloth utilizing detergent solution. Wipe up all food spills immediately. Foretravel Owners Manual Page 7-9 Rev. 09-02...
  • Page 52 Section 7 - LP Gas Systems This Page Intentionally Blank Page 7-10 Foretravel Owners Manual Rev. 09-02...

  • Page 53: Electrical Distribution System

    15 amp receptacles. However, this is not safe! The larger 30 and 50 amp plugs on an RV indicate that it can draw between 30 and 50 amps of cur- rent when connected to a 120-volt power source. Foretravel Owners Manual Page 8-1 Rev. 06-02...
  • Page 54 RV will be plugged into a park re- ceptacle backwards, reversing the polarity of the "hot" and "neutral" current carrying conductors, thus making the RV skin (or trim and frame) hot and a real shock hazard. Page 8-2 Foretravel Owners Manual Rev. 06-02...

  • Page 55: Roof Air Conditioner Power

    Foretravel products are equipped with a voltage and polarity meter. If light shows red, disconnect until the problem is corrected at the source or move to another site.

  • Page 56: Charging The 12 Volt Batteries

    ER MEANS CLOSE TO THE BATTERY WHILE IT IS CHARGING. Note: Due to small amounts of battery energy requirements to some items, Foretravel manufactured motorhomes should not be stored for pe- riods in excess of one (1) week without 120v AC power applied to the mo- torhome main supply cord.

  • Page 57: Inverter / Converter Operation

    The voltage monitor measures each leg of 120 volt AC current supplied to the coach from the shoreline or the generator. All Foretravel products are equipped with this voltage and polarity meter. If polarity is not correct, discon- nect until the problem is corrected at the source or move to another site.

  • Page 58: Volt Water Heater Operation

    Storing items within this compartment could cause serious overheating and/or electrical problems. Your motorhome uses automatic relay switching from shoreline to gener- ator operation. There is nothing to switch or plug or unplug before starting the Page 8-6 Foretravel Owners Manual Rev. 06-02...

  • Page 59: Surge Protector

    URGE ROTECTOR Foretravel coaches are equipped with a whole coach surge/over-under voltage protector. All 120 volt current from the shoreline passes through this device. The protector is designed to shut off power when voltage drops below 100 volts and then reset when voltage reaches 105 volts.
  • Page 60 Section 8 - The Electrical Distribution System Foretravel has gone one step further and integrated into the system a means to maintain healthy batteries. Batteries (ideally) should never be drawn down below 50%, and should NEVER be allowed to sit in a discharged state.

  • Page 61: Heating And Cooling

    3. Move power switch to ON. 4. Press MODE button to select function. (COOL, HEAT PUMP (U295- U320), HEAT STRIP (U270), FURNACE, FAN, OFF, ETC..) The OFF mode disables all functions for a particular zone. 5. Press FAN button to select fan speed or automatic operation.

  • Page 62: Aqua -Hot © System

    1. Low battery voltage 2. Fuel filter needs to be changed 3. Fuel nozzle may need to be changed 4. If coach fuel level is below 1/4 tank, Aqua-Hot fuel pick-up may be in- gesting air. Page 9-2 Foretravel Owners Manual Rev. 06-02...
  • Page 63 Section 9 - Heating and Cooling The Aqua-Hot burner should be cleaned and inspected annually by a qualified technician. See the Aqua-Hot operating instructions in your warranty package for more detailed information. Foretravel Owners Manual Page 9-3 Rev. 06-02...
  • Page 64 Section 9 - Heating and Cooling This Page Intentionally Blank Page 9-4 Foretravel Owners Manual Rev. 06-02...

  • Page 65: Miscellaneous Information

    (403) minus LP gas weight of 80 gallons @ 4.5 lb/gal ....360 (160) The GCWR of all Foretravel motorhomes is the specified GVWR plus 10,000 minus SCWR of 2 persons @ 154 lb/person ......308 (140) CCC for this motorhome* ............2636...

  • Page 66: Towing With Your Motorhome

    ORETRAVEL OWING EQUIREMENTS The superstructure of a Foretravel motorhome is rated for 10,000 pounds tow- ing and 1,000 pounds tongue weight. The customer is advised to consult the tow bar manufacturer's rated load to in- sure that these loads are not exceeded.

  • Page 67: Insurance

    TATEMENT ORMALDEHYDE MISSIONS UILDING ATERIALS Certain building products such as particleboard, fiberboard, and hardwood plywood are manufactured with an adhesive containing urea-formaldehyde. These products emit a small quantity of formaldehyde into the air. Foretravel Owners Manual Page 10-3 Rev. 08-02...

  • Page 68: Driving Tips With Your Allison Automatic Transmission

    Neutral and the parking brake and/or emergen- cy brakes are set and properly engaged. Unexpected and possible sudden vehicle movement may occur if these precautions are not taken. Page 10-4 Foretravel Owners Manual Rev. 08-02...
  • Page 69 Also, no engine braking is avail- able in Neutral. For complete operating guidelines for each Allison Transmission model, refer- ence the Allison Transmission Operator's Manual found in your owners packet. Foretravel Owners Manual Page 10-5 Rev. 08-02...
  • Page 70 Section 10 - Miscellaneous Information This Page Intentionally Blank Page 10-6 Foretravel Owners Manual Rev. 08-02...

  • Page 71: Cleaning And Maintenance Tips

    In addi- tion to the suggestions in the EPA article, we suggest that you do the following: Foretravel Owners Manual Page 11-1 Rev. 06-02...

  • Page 72: Mold Basics

    • Use fans and your air conditioner to dry the area as soon as possible. • Repair water leaks immediately. Your Foretravel dealership will be happy to assist you in this. • Try to keep the Relative Humidity in your motorhome between 30% and 60%, preferably 50% or less.

  • Page 73: Can Mold Cause Health Problems

    If there has been a lot of water damage, and/or mold growth covers more than 10 square feet, consult the U.S. Environmental Protection Agency (EPA) guide: Mold Remediation in Schools and Commercial Buildings. Al- though focused on schools and commercial buildings, this document is ap- Foretravel Owners Manual Page 11-3 Rev. 06-02...

  • Page 74: Additional Resources

    Dulled areas may be restored by rubbing with an automotive type body polishing compound, such as Dupont No. 7, followed by a light application of liquid wax, such as Johnsons' Jubilee. Page 11-4 Foretravel Owners Manual Rev. 06-02...

  • Page 75: Care And Maintenance

    4. Check power steering oil and maintain according to manufacturer’s in- structions. 5. Air cleaners - change according to manufacturer’s instructions. 6. Fuel filters - change or clean according to manufacturer’s instructions. Die- Foretravel Owners Manual Page 11-5 Rev. 06-02...
  • Page 76 If unit does not cool, it is possi- ble that part or all the freon may have leaked out. If you don't have proper tools, it is best to go to your RV service center for repairs. Page 11-6 Foretravel Owners Manual Rev. 06-02...

  • Page 77: Servicing Your Rv

    Do not use caustic cleaners. Do not assume all cleaning agents are harm- less. Use high-pressure washers correctly. (A high pressure washer turned on a chip or ding in the paint can blow the paint off and do more damage.) Foretravel Owners Manual Page 11-7 Rev. 06-02...

  • Page 78: Cleaning The Interior

    Be sure the cleaning agent will not damage the material to be cleaned. Some plastics are incompatible with cer- tain cleaners. Read the directions on the cleaner container. Page 11-8 Foretravel Owners Manual Rev. 06-02...

  • Page 79: Daily Operator's Checks And Services

    MAINTENANCE MANUAL FOR PROPER COOLANT 3. Check the fan and accessory drive belts for cracks, frays and tightness. The A/C compressor belt should deflect 1/2 inch (12mm) when pushed with the hand firmly. Foretravel Owners Manual Page 12-1 Rev. 06-02...
  • Page 80 10. Check the wheels and tires for damaged or missing parts. WARNING Fuel is dangerous. Do not smoke or show open flame in the area of the fuel tank. Avoid fuel vapors. Page 12-2 Foretravel Owners Manual Rev. 06-02...

  • Page 81: After Operation Checks

    1. Check for hydraulic, coolant or other fluid leaks on the ground after servic- ing the vehicle. 2. Listen for depleting air pressure which may indicate air leaks in the tires or systems. Foretravel Owners Manual Page 12-3 Rev. 11-02...
  • Page 82 Section 12 - Daily Operator’s Checks and Services This Page Intentionally Blank Page 12-4 Foretravel Owners Manual Rev. 11-02...

  • Page 83: Engine Starting / Shutdown

    3. Reduce engine speed to 800-1000 rpm. If oil pressure is not indicated with- in 15 seconds, shut down engine immediately to prevent serious damage to the engine. Find and correct the cause of low or no oil pressure reading. Foretravel Owners Manual Page 13-1 Rev. 06-02...
  • Page 84 - Engine speed (rpm) too high OL-65 - Neutral must be selected OL-70 - Sump oil temperature too low OL-79 - Sump oil temperature too high OL-89 - Output shaft rotation OL-95 - Sensor failure Page 13-2 Foretravel Owners Manual Rev. 06-02...

  • Page 85: Engine Shutdown

    NOTE: TRANSMISSION Change the oil and oil filter at the intervals specified in your Foretravel Maintenance Schedule. See your dealer for the proper change procedure. 12. Check all controls for freedom of operation.

  • Page 86: After Operation - General

    2 on coaches without a slide-out). To drain moisture from tanks simply open the valve until any moisture is drained from the system, then close valve. CAUTION Make certain the drain valves are closed after draining moisture. Page 13-4 Foretravel Owners Manual Rev. 06-02...

  • Page 87: Maintenance / Inspection Intervals

    Air cleaner mounting bolts and clamps must be tight to hold the air cleaner securely. 4. FUEL FILTER Service in accordance with the Foretravel Maintenance Schedule book and instructions in the Engine Manufacturers Operator's Manual. See Appen- dix C also.

  • Page 88: Radiator

    Remove the reservoir cover and lift out filter element to replace. Thoroughly clean reservoir cover area before re- moving cover and keep all foreign material out of hydraulic system. See Fore- travel Maintenance Schedule book for proper interval. Page 14-2 Foretravel Owners Manual Rev.06-02...

  • Page 89: Automotive Industry Precautions Needing Special Attention

    Set the fan at high speed and the controls in any posi- tion except OFF or MAX A/C. The best protection against carbon monoxide entry into the motorhome body is a properly maintained engine exhaust system. Foretravel Owners Manual Page 15-1 Rev. 06-02...

  • Page 90: Tire Changing

    6. A fully charged battery will give you the best and longest service. Be sure the batteries are fully charged before testing or using in your RV's. Page 15-2 Foretravel Owners Manual Rev. 06-02...

  • Page 91: Adiator

    See page A-2. Foretravel Owners Manual Page 15-3 Rev. 06-02...

  • Page 92: Uses

    These volatile fuels, because of their lightweight hydrocarbons and lower boiling points, have an increased tendency to form vapors within the fuel Page 15-4 Foretravel Owners Manual Rev. 06-02...

  • Page 93: Fuel Level

    AGAIN: We recommend keeping the fuel level above the 1/4 mark. The coach should be stored with the fuel tank full to reduce condensation in the tank. For prolonged storage (60+ days), use an additive with an algicide. Foretravel Owners Manual Page 15-5 Rev. 06-02...

  • Page 94: Diesel Engine Priming Instructions

    Section 15 - Automotive Industry Precautions IESEL NGINE RIMING NSTRUCTIONS (For use when changing fuel filters.) See Appendix C Page 15-6 Foretravel Owners Manual Rev. 06-02...

  • Page 95: Towing

    4. Lift the vehicle and secure safety towing chains. 5. Connect the clearance lights, taillights, and signal lights. Connect any spe- cial towing lights required by local towing regulations. Foretravel Owners Manual Page 16-1 Rev. 06-02...

  • Page 96: Special Precautions And Situations

    To move vehicle with an inoperative rear axle, it is necessary to raise the rear wheels. The front wheels must be secured in a straight ahead position when Page 16-2 Foretravel Owners Manual Rev. 06-02...
  • Page 97 Tow chain attachments must be made directly to the vehicle axle. The chains must be routed under the bottom edge of the bumper, in such a manner that they do not come in contact with suspension, steering, brake, cooling system or air spoiler components. Foretravel Owners Manual Page 16-3 Rev. 06-02...
  • Page 98 Section 16 - Towing This Page Intentionally Blank Page 16-4 Foretravel Owners Manual Rev. 06-02...

  • Page 99: 2003 Engine Belts, Filters, And Hoses

    Section 17 - Engine Belts and Hoses 2003 ENGINE BELTS, FILTERS, AND HOSES ISL 400 - 400HP CUMMINS U270-U295 ISM 450 - 450HP CUMMINS U320 Belts: Belts: Water Pump & Alternator ------ (Gates) K080690 Alternator (Cummins) ---------- (Gates) KO50340 --------------------------------- (Cummins) 3911581...
  • Page 100 ------------------------------ P56720 ------------------------------------------- Gates 25253 bulkhead to gen.------------------------------ P56723 ------------------------------------------ Gates 25262 Lower Rad. Hose ---------------------------- P25400 rad. to bulkhead ------------------------------ P56724 ------------------------------------------ Gates 25269 bulkhead to gen.------------------------------ P56722 ------------------------------------------ Gates 25260 Page 17-2 Foretravel Owners Manual Rev. 06-02...

  • Page 101: Electrical Test Information

    The "A" terminal should read .8 to 1 volt higher than the read- ings of #1 and #2 terminals ALTERNATOR SYSTEM Original battery to alternator Isolator Wire to auxiliary battery Alternator Foretravel Owners Manual Page 18-1 Rev.06-02...

  • Page 102: Trailer Lights Hook-Up Diagram

    Section 18 - Electrical Test Information TRAILER LIGHTS HOOK-UP DIAGRAM Page 18-2 Foretravel Owners Manual Rev. 06-02...

  • Page 103: Lubrication And Capacities

    Appendix A - Lubrication and Capacities LUBRICATION AND CAPACITIES See Foretravel Maintenance Schedule Book for scheduled maintenance in- tervals. ENGINES Oil Change Make Model (with filter) Cummins ISL 400 (U270/U295) 26 qts. Cummins ISM 450 (U320) 36-38 qts. Cummins: Use SAE Grade 15w40, API designation CH-4. API designation CG-4 may be used when CH-4 is not available, but the lubricating oil change interval must be reduced.

  • Page 104: Rear Axle Carriers

    Oil Type Coolant Make Model (with filter) Capacity Power Tech SI or SIK-10 6 Qts. CE/CD 15W40 10 Qts. Remote Rad. Power Tech SI or SIK-12 6 Qts. CE/CD 15W40 10 Qts. Remote Rad. Page A-2 Foretravel Owners Manual Rev. 06-02...

  • Page 105: Hydraulic System

    All other fittings: May be lubricated in any position. Automatic Adjusters on disc brakes: Lubrication should be left to qualified personnel. U270, U295, U320, AND GV320 1. Tie Rod (1 Fitting Each End) 7. Universal Joints 2.

  • Page 106: Additional Capacities

    11’ 6 1/2” * Rear Axle 21,000 - Tag Axle, 9000 OAH (Over-all Height) OAH may be increased with the addition of optional equipment. These capacities are approximate and subject to change without notice. Page A-4 Foretravel Owners Manual Rev. 02-03...

  • Page 107: Allison Transmission Diagnostic Codes

    (Second beep is sounded). All active inhibits will also be cleared during a normal power- down (ignition switched off followed by zero output and zero engine speeds). A summary of diagnostic codes can be found in your Allison Transmission Owner’s Manual. Foretravel Owners Manual Page B-1 Rev. 06-02...
  • Page 108 Appendix B - ATEC Transmission Codes This Page Intentionally Blank Page B-2 Foretravel Owners Manual Rev.06-02...

  • Page 109: Engine Priming

    Never operate starter for longer than 30 seconds. Allow 2-5 minutes cool down between starter activations of 30 seconds. CUMMINS ISL 400 (U270/U295) 1. Change filters (do not fill filters with diesel). 2. Push knob on, pump in and out.

  • Page 110: Cummins Ism 450 (U320-Gv320

    3. Wait 80 seconds (until the unit shuts off). 4. The engine can be restarted. Check H O light after every 2-3 fill-ups (more often if fuel contamination is suspected). If H O light is on, press H O PURGE button. Page C-2 Foretravel Owners Manual Rev. 06-02...

  • Page 111: Tires

    Appendix D - Tires TIRES TIRE INFLATION CHARTS U270, U295, U320, GV320 MICHELIN XZA-2 PILOT LOW - PROFILE Front 9120 9650 10,180 10,730 11,250 11,840 12,350 12,690 13,230 13,880 (lbs) Rear (lbs) 16,450 17,400 18,350 19,330 20,280 21,340 22,700 23,115 23,530 24,700 Coaches should be weighed with a full traveling load.
  • Page 112 Appendix D - Tires This Page Intentionally Blank Page D-2 Foretravel Owners Manual Rev. 06-02...

  • Page 113: Standard Allowable Leakdown

    It is not within the scope of Foretravel, Inc., or any manufacturer, to completely eliminate air leaks. This is why D.O.T. sets the standard for al- lowable leakdown rules in the interest of safety.
  • Page 114 Appendix E - Air System This Page Intentionally Blank Page E-2 Foretravel Owners Manual Rev. 06-02...
  • Page 115 Index CHASSIS LUBRICATION ........A-3 Check Engine Light ..........4-6 Circuit breakers ............. 4-1 Numerics City Driving ............10-4 12 Volt Batteries ............8-4 City water .............. 5-1 15 amp receptacles ..........8-2 cleaners ...............11-4 Cleaning the Interior ..........11-8 CO ALARM ............7-5 ABS brake operation ...........12-3 CO Detector ............
  • Page 116 excessive moisture ..........11-1 Highway Driving ..........10-4 Exhaust Fumes ...........15-1 hose reel ..............5-1 exhaust system ...........15-2 HOSES ..............17-1 extending a room ..........4-10 Hot Water Dispenser ..........7-7 exterior lights ............12-3 humidity ...............11-2 HWH ..............4-10 HWH Reset Switch ..........4-2 Fan Switch .............
  • Page 117 NFPA 501-C ............8-1 sanitizing the water system ........5-2 NHTSA ..............2-6 SCWR ..............10-1 Normal Operation Checks ........12-1 Seat Belts ............4-12 SEL Button ............4-8 Service Tips ............14-1 OAH ..............A-4 SEWER FLUSHER ..........6-1 Odometer .............. 4-4 Shell Rotella ............
  • Page 118 vent caps .............15-3 Video Systems ............4-12 VIN ................3-1 Voltmeter Gauge ........... 4-5 Wait to Start Light ..........4-5 warning plates .............13-1 warranty ...............11-2 Warranty Claims ............2-3 Warranty registration ..........2-3 washer/dryer ............5-3 waste drainage ............6-1 WASTE HOLDING TANK ........6-1 water distribution manifold ........

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