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4M41
Service manual
Denso 4M41 Service Manual
Common rail system (hp3) for mitsubishi triton
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Product Appilcation Information
Application
System Components Part Number
2 Outline of System
Common Rail System Characteristics
Features of Injection Control
Comparison to the Conventional System
Composition
Control System
3 Supply Pump
Fuel System
Operation
Outline
Exterior View Diagram
Supply Pump Internal Fuel Flow
Construction of Supply Pump
Operation of the Supply Pump
4 Supply Pump Component Parts
Feed Pump
SCV ( Suction Control Valve )
Fuel Temperature Sensor
5 Rail
Outline
6 Rail Components Parts
Pressure Limiter
7 Injector (G2 Type)
Rail Pressure Sensor (Pc Sensor)
Characteristics
Outline
Exterior View Diagram
Construction
Operation
QR Codes
Injector Actuation Circuit
8 Operation of Control System Components
Engine Control System Diagram
Engine ECU (Electronic Control Unit)
Cylinder Recognition Sensor (TDC)
Turbo Pressure Sensor
Mass Air Flow Sensor
Electronic Control Throttle
9 Various Types of Control
Fuel Injection Pressure Control Function (Rail Pressure Control Function)
Fuel Injection Quantity Control Function
Fuel Injection Rate Control Function
Fuel Injection Timing Control Function
Outline
10 Fuel Injection Quantity Control
Injection Quantity Calculation Method
Outline
Set Injection Quantities
11 Fuel Injection Timing Control
Main and Pilot Injection Timing Control
Ouline
Microinjection Quantity Learning Control
12 Fuel Injection Rate Control
Outline
Fuel Injection Pressure
13 Fuel Injection Pressure Control
About the Codes Shown in the Table
Diagnostic Trouble Code Details
14 Diagnostic Trouble Codes (Dtc)
Engine ECU External Wiring Diagram
15 External Wiring Diagram
Engine ECU Connector Diagram
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Common Rail System (HP3)
for MITSUBISHI TRITON
4D56/4M41 Engine
DENSO INTERNATIONAL THAILAND CO., LTD
00400554E
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Engine Denso 4D56 Service Manual
Common rail system (hp3) for mitsubishi triton (52 pages)
Summarization of Contents
Product Application Information
Application
Details vehicle application for the system.
System Components Part Number
Lists part numbers for system components.
Outline of System
Common Rail System Characteristics
Explains the general characteristics of the common rail system.
Features of Injection Control
Describes key features of the injection control system.
Comparison to the Conventional System
Compares common rail system with conventional systems.
Composition
Outlines the primary components of the common rail system.
Operation
Explains the operational principles of system components.
Fuel System
Describes the flow path of fuel within the system.
Control System
Details the control system structure and components.
Supply Pump
Outline
Provides an overview of the supply pump's structure and function.
Exterior View Diagram
Shows external views of the supply pump for different engine models.
Supply Pump Internal Fuel Flow
Illustrates the internal fuel flow path within the supply pump.
Construction of Supply Pump
Details the internal construction and assembly of the supply pump.
Operation of the Supply Pump
Explains the operational mechanism of the supply pump.
Supply Pump Component Parts
Feed Pump
Describes the trochoid type feed pump integrated into the supply pump.
SCV (Suction Control Valve)
Explains the function and operation of the SCV.
Fuel Temperature Sensor
Details the fuel temperature sensor and its characteristics.
Rail
Outline
Describes the function and components of the fuel rail.
Rail Components Parts
Rail Pressure Sensor (Pc Sensor)
Explains the rail pressure sensor and its operation.
Pressure limiter
Details the function of the pressure limiter valve.
Injector (G2 Type)
Outline
Provides an overview of the injector's role in fuel injection.
Characteristics
Describes the characteristics of the solenoid-control type injector.
Exterior View Diagram
Shows external views of injectors for different engine models.
Construction
Details the internal construction of the injector.
Operation
Explains the operational sequence of the injector.
Injector Actuation Circuit
Details the electrical circuit for actuating the injector.
Operation of Control System Components
Engine Control System Diagram
Presents a diagram of the overall engine control system.
Engine ECU (Electronic Control Unit)
Describes the function of the Engine Control Unit as the command center.
Cylinder Recognition Sensor (TDC)
Explains the cylinder recognition sensor and its output signal.
Turbo Pressure Sensor
Details the turbo pressure sensor and its measurement principle.
Mass Air Flow Sensor
Describes the mass air flow sensor and its detection capabilities.
Electronic Control Throttle
Outlines the electronic control throttle system.
Various Types of Control
Outline
Introduces various control functions of the system.
Fuel Injection Rate Control Function
Explains pilot injection for controlling fuel injection rate.
Fuel Injection Quantity Control Function
Details the control of fuel injection quantity.
Fuel Injection Timing Control Function
Describes the control of fuel injection timing.
Fuel Injection Pressure Control Function (Rail Pressure Control Function)
Explains rail pressure control for fuel injection.
Fuel Injection Quantity Control
Outline
Provides an overview of fuel injection quantity control.
Injection Quantity Calculation Method
Details the calculation method for injection quantity.
Set Injection Quantities
Explains the different types of injection quantities.
Fuel Injection Timing Control
Ouline
Outlines the control of fuel injection timing.
Main and Pilot Injection Timing Control
Details main and pilot injection timing control.
Microinjection Quantity Learning Control
Explains microinjection quantity learning control.
Fuel Injection Rate Control
Outline
Describes the control of fuel injection rate.
Fuel Injection Pressure Control
Fuel Injection Pressure
Explains how fuel injection pressure is determined.
Diagnostic Trouble Codes (DTC)
About the Codes Shown in the Table
Provides context for the diagnostic trouble codes presented.
Diagnostic Trouble Code Details
Lists and explains specific diagnostic trouble codes.
External Wiring Diagram
Engine ECU External Wiring Diagram
Shows the external wiring connections for the Engine ECU.
Engine ECU Connector Diagram
Details the connector pin assignments for the Engine ECU.
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