ENERGY KING 480EK Installation, Operation & Maintenance Manual

ENERGY KING 480EK Installation, Operation & Maintenance Manual

Wood/coal furnaces

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ENERGY KING
Wood/Coal Furnaces
Models 360EK/365EK and 480EK
Installation, Operation & Maintenance Manual
RJM Manufacturing, Inc.
1875 Olson Drive
Chippewa Falls, WI 54729
(715) 720-1794 ♦ Fax (715) 720-1797
www.EnergyKing.com

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Summarization of Contents

ENERGY KING Wood/Coal Furnaces
Installation and Operating Instructions
Guide for setting up and using the furnace.
Safety Instructions
Critical warnings and guidelines for safe operation and handling.
Specifications
Component Description
Detailed breakdown of furnace parts and their functions.
Fuel Requirements
WOOD
Guidelines on approved wood types for optimal burning.
COAL
Guidelines on approved coal types for optimal burning.
Installation
General Requirements
Essential guidelines for proper furnace installation.
Placement
Recommendations for positioning the furnace for optimal performance.
Clearances to Combustibles
Required distances from the furnace to combustible materials.
Assembling Your ENERGY KING Wood/Coal Furnace
Step-by-step process for assembling the furnace components.
Combustion Air Requirements
Necessary air supply for proper and safe furnace operation.
Venting System
Requirements and guidelines for safe and effective chimney connections.
Operation
General Instructions
Initial guidance and important points for furnace operation.
First Fire
Procedures for lighting and managing the first fire in the furnace.
Burning Wood
Procedures for starting, refueling, and maintaining wood fires.
Burning Coal
Procedures for starting, refueling, and maintaining coal fires.
Maintenance
Creosote – Formation and Need for Removal
Information on creosote buildup and its removal to prevent chimney fires.
Disposal of Ashes
Safe procedures for disposing of furnace ashes.
Gasket Replacement
Instructions for replacing worn or damaged door gaskets.
Routine Maintenance
Schedule and tasks for regular furnace upkeep and cleaning.
Troubleshooting Guide
Detailed Troubleshooting
Step-by-step solutions for common furnace operational issues.
Appendix A: Wiring Diagrams
A-1: Automatic Draft Wiring Diagram
Electrical schematic for automatic draft system configuration.
A-2: Forced Air Draft Wiring Diagram
Electrical schematic for forced air draft system configuration.
A-3: Manual Draft Wiring Diagram
Electrical schematic for manual draft system configuration.
Appendix C: Parts List
Electrical Components
List of electrical parts and their corresponding part numbers.
Cast Components
List of cast iron components and their part numbers.
Furnace Components
List of components specific to the furnace unit.
Appendix E: Warranty Claim Procedures
Warranty Claim Form
Form and instructions for submitting warranty claims for parts or units.
Limited Warranty
YOUR RESPONSIBILITY UNDER THE WARRANTY
Owner's obligations for maintaining warranty coverage.
Supplement A: 24-V Wall Thermostat
Product application
Overview of the thermostat's capabilities and supported systems.
Base installation
Step-by-step guide for mounting the thermostat base.
Set heat anticipator
Instructions for adjusting the heat anticipator setting.
Operation
How to set temperature and use system switches.
Supplement B: Fan/Limit Control
SETTINGS AND ADJUSTMENTS
Procedures for setting fan and limit controls on the Fan/Limit controller.
OPERATION
Description of how the Fan/Limit control operates.

Table of Contents