Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Long Manuals
Tractor
510 Series
Service manual
Long 510 Series Service Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
Table Of Contents
211
page
of
211
Go
/
211
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Safety Precautions
Master Index
Engine
Table of Contents
Engine Index
Description
Engine
Specifications • Removal • Installation a
Specifications
Circulating Water and Radiator Cooling System
In Case of Poor Engine Performance
Checking Engine Compressor with Tester
Fault-Finding
Removing Engine from Tractor
Front View of Tractor Without Bonnet
Left/Right Side View of Engine Installed
Disassembly and Reassembly
Installation
Instrument and Rear Panels
Removing Engine from Tractor with Lifting Chains
Engine Sectional View
Crankcase and Cylinder Liners
Checking and Cleaning the Crankcase
Cylinder Liner Re-Boring and Replacement
Checking Cylinder Liner Bore with a Dial Indicator Gauge
A.l CRANKCASE-CYLINDER HEAD-OIL SUMP
Cylinder Head
Standard Liner and Crankcase Bore Dimensions
Removing the Tappet Cover
Checking the Cylinder Head
Removing Cylinder Head from Engine Installed on Stand
Measuring Nozzle Projection
Dimensions of Intake/Exhaust Valve Seats and of Valve Guides
Cylinder Head and Gasket Installation
Oil Sump
Cylinder Head Tightening Sequence
General
Timing Data
Camshaft
A.ll VALVES and TIMING MECHANISM
Camshaft and Bearings Checks
Camshaft Removed
Replacing the Camshaft Bearings
Sectional View of the Camshaft Drive
Dimensions of Camshaft Journals and Sleeve Bearings
Valves, Guides and Springs
Grinding a Valve with Pneumatic Grinder
Major Dimensions of Intake/Exhaust Valves and Their Guides
Removing/Installing Valves and Springs
Measuring the Valve Gap with a Feeler Gauge
Tappets, Push-Rods and Rocker Arms
Valve Gap Adjustment
PMS Mark on Engine Flywheel
Rocker Arms and Their Supports, Springs and Shafts
Timing Gear Assembly
Phasing the Timing Gears
Tachourmeter
Timing Gear Case Oil Hole Duct
Bottom View of Engine Without Oil Sump
Crankshaft
A.lll CRANK GEAR ASSEMBLY
General
Removing the Pulley Hub with a Plate Puller with Slots at 120
Dimensions of Crankshaft Journals and of Standard Thrust Washers
Front/Rear End Seal Installation
Checking Static Balance
Crankcase Bearings
Pistons and Rings
Checking Running Clearance of Crankshaft Journals in Bearings
Installation/Removal of Thrust Washers on the Third Main Beearing
Dimensions of Standard Size Pistons and of Their Pins and Rings
Checking the Crankshaft End Float
Connecting Rods
Checking Piston Diameter at Skirt Base and at 50 MM off
Installation/Removal of Snap Rings with Pliers
Fitting a Piston Inside Its Cylinder Liner with Piston Ring Compressor
Installing the Connecting Rod-Piston Assemblies
Engine Flywheel
Checking Squarness of Piston Connecting Rod Assembly
Checking Parallelism of a Connecting Rod Axis
Fuel System
Air Cleaner
Air Supply
Fuel Supply
Cross-Section of Fuel Transfer Pump
Fuel Filters
Fuel Priming Pump
Fuel Tank
Bleeding the Fuel System
Injection Pump Fuel Circuit
Injection Pump
General Description
Injection Pump Removal
Sectional View of Injection Pump
Pump Adjusting
Injectors
Timing Index for Correct Pump/Engine Timing
Pump Installation and Timing
Calibrating
Starting Aid
Injector Cross-Section and Spray Pattern
Starting Aid Cross-Section
Oil Pump Parts and Assembly
A.V Lubrication
General
Disassembly/Reassembly of Oil Filter
Low Oil Pressure Warning Light
Oil Filter
Oil Pump
Engine Lubrication Diagram
Engine Oil Schedule and Capacities
Lube and Capacity Chart
Cooling
Engine Cooling Diagram
General
Water Pump
Water Pump Parts and Assembly Data
Radiator
Checking and Setting Belt Tension
Replacing the Fan and Alternator Drive Belt
Thermostat
Thermostat Removal/Installation
Check the Fan Blade Face Alignment with a Surface Gauge
Fan
Water Temperature Gauge
Fits and Tolerances 360/460
Torque Specifications Service Tools
Fits and Tolerances 510
Torque Specifications
Power Train
Power Train Index
General Description
Transmission Ratios, Performance and Weight 360 Series
Transmission Ratios, Performance and Weight 460/510 Center Drive DT
Transmission Ratios, Performance and Weight 460/510 Series
Power Train and Attachment Lubrication Chart
10" Clutch
Clutch Working Drawings
Operation
10" Clutch Removal
Removing the Front Axle/Engine Unit with Clutch from the Transmission
Right Side View of Tractor Without Rear Hood and Fuel Tank
10" Clutch Disassembly
Exploded View of the 10" Clutch
Removing/Replacing the Clutch from the Engine Flywheel
10" Clutch Assembly
10" Clutch Cross-Section
Inspection
10" Clutch Adjustments
Adjusting the Planeness of Clutch Disengaging Levers
Adjusting the PTO Release Lever Play through the Transmission Case
Removal/Assembling of Clutch on the Universal Stand "D"
10" Clutch Control Linkage Adjustment
Adjusting the Free Pedal Travel of the 10" Clutch
Clutch-Transmission Shaft Flexible Coupling
Phantom View of the Clutch-Transmission Shaft Coupling
11" Clutch
Clutch 11" Diagram
Clutch Removal
Removing the Engine-Axle Group with Clutch from the Power Train
Clutch Disassembly
Clutch Unit Removed
Removing the Release Levers Pivot Pins
Clutch Assembly
Cross Section of the 11" Clutch
Fitting/Removing PTO Clutch Engagement Dished Spring/Pressure Plate
Clutch Adjustments
Clutch Pedals and Control Hand Lever Free Travel Adjustment and Check
Fitting Clutch to Flywheel and Adjusting It Throw out Levers
6-Speed Transmission Gears and Shafts
Removing the 6-Speed Transmission
Speed Transmission
Top View and Controls
Dismantling the 6-Speed Transmission
Gearshift Lever and Gear Selector Mechanism
Removing/Installing the Transmission
Exploded View of the 6-Gear Transmission
Transmission Housing Installed on Engine Stand
Exploded View of Planetary Unit Driven Gears Support
Exploded View of Synchromesh Unit
6-Speed Transmission Assembly
6-Speed Transmission Cross-Section
Installing the Synchromesh Unit Engagement Ring
Installing the Synchromesh Unit Flat Springs
6-Speed Transmission Installation
6-Speed Transmission Shifter Bar, Selectors and Fork
Taking up the End Float of 2-5 and 3-6 Speed Drive Gear
8-Speed Transmission
Removing the 8-Speed Transmission
Right-Side View of the 8-Speed Transmission
Dismantling the 8-Speed Transmission
Front View of Transmission
Removing/Replacing the Transmission Unit 1PTO Clutch Shaft
Transmission Unit Installed on the Shop Turnover Stand
Removing the Transmission Shifter Bars
Removing/Refitting the Transmission Shaft Front Bearing Caps
Transmission Case Cover with Geear Selector Mechanism
Exploded View of the Planetary Unit Driven Gears Support
Removing the Bushing by the Sliding-Weight Puller
Removing the Drive Shaft a Punch
Removing the Reverse Gear Shaft
Removing the Driven Shaft
Removing the Reverse Gear Axle Needle Ring
8-Speed Transmission Cross-Sections
Installing the Synchromesh Unit Flat Springs and Holders
Fitting the Shifter Fork Bar
Installing the 8-Speed Transmission Driven Gears Shift
Fitting the Planetary Unit Shifter Fork and Bar
Fitting the Transmission Speed Selector/Shifter Forks Split Dowel Pins
Replacing/Removing the Reverse Gear Shifter Fork
Transmission Installation
Bevel Gear and Differential
Dismantling the Bevel Gear and Differential
Hoisting off the Rear Bevel Gear Unit
Removing Tghe Rear Bevel Gear Housing
Exploded View of the Differential and Bevel Gear
Pulling the Differential Tapered Roller Bearings
Bevel Gear and Differential Assembly
Bevel Gear and Differential Cross-Sectional View
Adjusting the Bevel Gear Pinion Shaft Tapered Roller Bearings
Bevel Gear Setting
Fitting/Removing the Differential Bearing Housing
Arrangement of Cone Center Distance Caliper
Arrangement of Cone Center Distance Caliper Shaft
Tightening the Nut with the Torque Wrench
Sample Layouts of Two Pinion Cone Center Distance Settings
Adjusting the Differential Gear Tapered Roller Bearing
Measuring the Clearance with a Feeler Gauge
Tightening the Nuts with a Torque Wrench
Brakes
Disassembly
Service and Parking Brakes and Their Controls
Adjustment
Assembly
Exploded View of a Service Brake
Assembling the Double Intermediate Gear
Assembling the Independent Hand Brake
Independent Hand Brake
Removal of Double Intermediate Gear
Cross-Section of the Rear Axle with Side PTO and Hand Brake
Independent Hand Brake Adjustment
Final Drives and Rear Wheels
Removing the Brake Drum Locknut
Removing/Replacing the Right Hand Side Final Drive
Final Drive Housing
Removing the Bull Gear by Means of a Puller
Removing the Bull Gear Locknut
Cross-Sectional View of One Final Drive
Pulling out the Pinion Shaft Outer Roller Bearing Inner Race
Removing/Replacing the Bull Gear Shaft
Overhauling
Power Take-Off
PTO and PTO Control Installation
PTO Cross-Section
Front Axle and Steering
Removing the Cup of the Lower Tapered Roller Bearing
Removing the Steering Arm from the Steering Box Nut
Steering Box
Removing the Steering Box Nut Shaft Bushing by Means of a Puller
Steering Box Cross-Section
Adjusting the Steering Shaft Tapered Roller Bearings
Adjusting the Worm-And-Nut Setting
Steering Box Adjustments
Front Axle Left End
Overhaul
Removing the Trunnion Pin by Means of a Slide Puller and Adaptor
Front Axle Cross-Section
Removing the Steering Lever Pivot
Removing the Bushing from the Front Axle Bracket
Replacing/Removing the Steering Spindle Complete with Wheel Hub
Self-Lubricating Ball Joint
Checking the Front Wheel Alignment
Front Axle Checks
Front Drive Axle
Front Drive Axle Removal
Removing the Front Drive Axle
Removing the Front Drive Axle Swinging Axle
Removal of Splined Hub
Withdrawing the Joint Axis
Withdrawing the Outer Axis Bushing of the Flange
Withdrawing the Steering Lever Axle
Differential and Bevel Gearing
Withdrawing the Bushings of the Front Drive Axle Swinging Shaft
Front Drive Axle Cross-Section
Hub and Left Joint Components
Assembling the Spider Pinions into the Casing and Bevel Gearing
Reassembly
Establishing the Thickness of Shims
Bevel Pinion Setting
Checking the Differential Drive Pinion Adjustment
The Assembling Positions of the Stop and of the Steering Stop Plate
Adjustment of the Steering Axis Beaing Clearance
To Assemble the Joint Casing with the Spherical Support
Adjustment of Wheel Hub Bearings
Assembling the Wheel Hub
Running-In of the Front Drive Axle
Setting the Front Drive Axle
Dismantling the Front Drive Axle Reduction Gear
Front Drive Axle Reduction Gear
Reduction Gear Description and Operation
Removing the Front Drive Axle Reduction Gear from the Tractor
Front Drive Axle Reduction Gear Cross-Section
Front Drive Axle Reduction Gear, Dismantled in Its Components
Assembling the Front Drive Axle Side Reduction Gear
Assembling the Secondary Shaft in the Rear Bearing
Assembling the Reduction Gear on the Tractor
Front Wheel Toe-Out
Reduction Gear Running-In
The Adjustment of the Front Drive Axle Side Reduction Gear
Planetary Drive Removal and Disassembly
Removing/Installing the Spindle Nut
Removing Bearing from Ring Gear Support, Spindle
Checking Hub Bearing Preload
Planetary Drive Reassembly
Shiming Trunnion
Axle Inspection/Reassemble
Axle Removal/Disassembly
Axle Shaft Disassemble
Differential Removal/Disassembly
Differential Reassembly
Differential Support
Differential Support Removed from Axle Housing
Pinion Support
Checking Backlash of Pinion and Ring Gear
Checking Rolling Torque of Differential
Checking Rolling Torque of Pinion Shaft
Checking/Adjusting the Pinion Shaft and Ring Gear Tooth Contact
Independent Handbrake Controls
Reduction Gearbox
LH Reduction Gearbox
Reduction Gearbox Installed
Remove Shaft
Top View, Reduction Gearbox
Stacking of Parts, Reduction Gearbox
Data, Fits, Wear Limits, Torque Specifications
Hydraulics
Hydraulic Lift and Power Steering Index
Hydraulic Lift and Power Steering
Hydraulic Lift Installed on Tractor
Hydraulic Lift
Hydraulic Lift Setting for Position Control Operation
Position Control
Draft Control
Floating Position
Hydraulic Working Diagram of Lift Unit Using Transmission Oil
Oil Flow Pattern Inside the Hydraulic Control Valve/Power Cylinder
Lift Hydraulics
Mechanics of the Draft Control Operation
Mechanics of the Hydraulic Lift Position Control Operation
Control Valve Removal
Hydraulic Control Valve Cutout
Removing the Hydraulic Lift Piston and Cylinder Barrel
Schematic Diagram of the Valve Spool Control Leverage
Hydraulic Lift Removal
Removing the Rear Cover
Removing the Rocker Shaft from the Hydraulic Lift Unit
External/Internal Spool Control Leverage
Removing the Internal Control Leverage
Rocker Shaft Cross-Sectional View
Assembly Marks for Installation of Internal Arm and Lift Arms
Fitting the Sealing Rings to the Rockshaft
Checking and Servicing the Hydraulic Lift Oil Filter
Right Side Lift Rod
Three-Point Linkage
Rear View of the Hydraulic Lift and Three-Point Linkage
Right Side Lift Rod Section
Adjusting the Control Spring Setting
Setting the Control Spring Movement
Adjusting the Maximum Lift Arm Travel
Sensitivity Adjustment
Setting the Maximum Lift Arms Travel
Adjusting the Draft Control Operating Range
Checking Control Valve Spool Sensitivity
Control Lever Quadrant Draft Control Range
Control Valve Spool Section
Adjusting the Draft Control Range
Checking the Draft Control Operating Range
Checking the Drain Valve Tightness
Checking the Pressure Relief and Safety Valve Calibration
Leak down Remote Ram
Remote Hydraulic System
Hydraulics Working Diagram
Optional Pressure Connection Fitted to the Control Valve
Exploded View of Hydraulic Pump
Hydraulic Pump
Pump Driving Unit
Polishing Drive Gear Faces
Bearing and Gear End Clearance Measurement
Installing the Seal Back up Ring to the Pump Cover on the Inner O-Ring
Troubleshooting Chart
Neutral Position
Power Steering
Retracted Position - Left/Right Turn
Steering System
Working Diagrams of Power Steering Cylinder
Power Steering Cylinder
Cylinder Disassembly
Disassembly and Assembly of Control Valve Group
Disassembly and Assembly of Minor - Pressure End of Cylinder
Front End of Cylinder
Disassembly and Assembly of Cylinder Rod
Installing Control Valve Rod and Head Body Assembly
Installing Cylinder Rod and Piston Assembly
Service of Front End Body
Separate Hydraulic Oil Reservoir
Hydrostatic Steering
Hydraulic Diagram of Hydraulic System
Left Turn
Reservoir (Tank)
Right Turn
Servicing the Hydrostatic Steering System
Turning When the Oil Pump Is Inoperative
Cylinder Assembly
Hydrostatic Steering Cylinder
Fits and Tolerances - Torque Specifications Service Tools
Electrical System
Electrical System Index
Wiring Diagram
Battery Charging Equipment
Battery Charging Equipment Wiring Diagram
General
Advertisement
Quick Links
1
Master Index
2
Table of Contents
Download this manual
SERVICE
MANUAL
360 .• 460 • 510
SERIES
TRACTORS
LONG MFG. N.C. INC.
P.O. Box 1139, 111 Fairview St., Tarboro, N.C. 27886
Tel. (919) 823-4151, Telex #510-929-o695
Form 756006 Rev. 8183
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Troubleshooting
Troubleshooting Chart
175
Voltage Regulator
200
Trouble Shooting Guide in Case of Irregular Warning Light Operation
201
Trouble Shooting Instructions
204
Need help?
Do you have a question about the 510 Series and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Long 510 Series
Tractor Long 360 Series Service Manual
(211 pages)
Tractor Long 2360 Owner's Manual & Operating Instructions
(50 pages)
Tractor Long 460 Operator's Manual
(88 pages)
Related Products for Long 510 Series
Long 2360
Long 2360 DTC
Long 360 Series
Long 460 Series
Long 460DT
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the 510 Series and is the answer not in the manual?
Questions and answers