Johnson 5 HORSEPOWER Operator's Manual

Johnson 5 HORSEPOWER Operator's Manual

4 stroke 4/5/6 horsepower 2005

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2005
4 Stroke
4/5/6 HORSEPOWER
R4, RL4
WARNING
!
!
Read this Operator Guide thoroughly. It contains important
safety information. When operating your boat, always
have this Operator Guide onboard.

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Summarization of Contents

GENERAL INFORMATION
SAFETY — THE RIGHT PLACE TO GET STARTED
Essential safety info for injury/damage prevention, controls, operation, and maintenance.
SAFETY MEASURES — General
Observance of basic rules for safe boating to prevent injury to users and others.
SAFETY MEASURES — Operation
Ensuring passengers know emergency handling and safety equipment location/use.
SAFETY MEASURES — Installation and Maintenance
Outboard Installation
Importance of correct installation to prevent injury, death, or property damage.
Maintenance
Using genuine parts, service procedures, and maintaining engine condition.
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS
Model and Serial Numbers
Finding and recording outboard model and serial numbers for identification.
BRP US INC. LIMITED WARRANTY FOR 2005 JOHNSON 4-STROKE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA
1. SCOPE OF THE LIMITED WARRANTY
Outlines what BRP US Inc. warrants for its 4-stroke outboard engines.
2. WARRANTY COVERAGE PERIOD
Specifies the duration of the limited warranty for different uses.
3. CONDITIONS TO HAVE WARRANTY COVERAGE
Details requirements for warranty coverage, including dealer purchase and inspection.
4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE
5. WHAT BRP US INC. WILL DO
Explains BRP US Inc.'s obligations for repairing or replacing defective parts.
6. EXCLUSIONS - The following are not warranted under any circumstances:
Lists items and conditions not covered by the warranty, like normal wear and tear.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR EMISSION CONTROL WARRANTY RIGHTS AND OBLIGATION
Outlines emission warranty rights and obligations for California engines.
FUEL AND OIL
FUEL
Instructions and warnings regarding safe handling and use of gasoline for the outboard.
FUEL SYSTEM
Discusses the fuel system, requirements, alcohol fuels, and leaks.
OIL
ADDITIVES
Advises on approved fuel additives and their benefits for fuel system maintenance.
ENGINE STARTING
Built-In Fuel Tank
Details the procedure for starting the engine using the built-in fuel tank.
Portable Fuel Tank (5 and 6 HP Models)
Explains how to connect and start the engine with a portable fuel tank.
BEFORE START-UP
Lists essential checks and procedures to perform before attempting to start the engine.
Switching from Portable to Built-In Tank
Start-up (Cold Engine)
Details the procedure for starting a cold engine, including choke and throttle.
Start-up (Warm Engine)
Explains how to start the engine when it is already warm, without using the choke.
SHIFTING AND SPEED CONTROL
Shifting
Explains how to engage forward, reverse, and neutral gears correctly.
Speed Control
Describes how to adjust the engine speed using the throttle grip.
OPERATION
MOTOR ANGLE ADJUSTMENT
Explains how to adjust the motor's angle for optimal performance.
TILTING
Describes how to tilt the motor up for trailering or shallow water use.
Tilt Up
Details the procedure for tilting the motor to the fully up position.
Tilt Down
SHALLOW-WATER DRIVE
Describes engaging/disengaging shallow-water drive positions.
MOORING
Instructions for securing the boat and motor when docked.
TRAILERING
IMPACT DAMAGE
Procedures for inspecting and addressing damage from hitting underwater objects.
STORING
CARRYING AND TRANSPORTING
How to carry and transport the engine safely.
SPECIAL OPERATING CONDITIONS
Salt Water
Guidance for operating and flushing the engine in salt or brackish water.
Weedy Water
Dealing with weeds blocking intakes and affecting the propeller.
Submerged Engine
Immediate service requirements for an engine submerged in water.
Under Tow
Instructions for safely towing the boat and outboard from another vessel.
MAINTENANCE
ENGINE EMISSIONS INFORMATION
Manufacturer/dealer responsibilities for emission control info and adjustments.
EPA Emission Regulations
Details EPA regulations for new marine engines and certification.
10-HOUR INSPECTION
OFF-SEASON STORAGE
Steps for preparing the outboard for storage during the off-season.
CRANKCASE OIL
Initial Fill
Instructions for adding oil to the crankcase before first engine start.
Checking
Explains how to accurately check the crankcase oil level.
Changing the Oil
Provides instructions and frequency for changing the engine's crankcase oil.
ADJUSTMENTS
Throttle Friction
How to adjust throttle friction for desired drag during acceleration/deceleration.
Steering Friction
How to check and adjust steering friction after initial service.
LUBRICATION
Gearcase
Procedure for replacing and checking gearcase lubricant, including lubricant types.
BREATHER AND FUEL LINE
SPARK PLUGS
Inspection, removal, and installation of spark plugs.
PROPELLER
Repair
Consequences of propeller damage and advice on repair or replacement.
Installation
Step-by-step instructions for installing the propeller.
INSTALLATION
TRANSOM HEIGHT AND SHAFT LENGTH
Determining correct transom height and shaft length for engine installation.
INSTALLING THE ENGINE
Instructions for centering engine on transom and drilling mounting holes.
Readiness Test and a Final Word to the Owner/Operator
The Operator's Readiness Test....
Questions testing operator's guide understanding and readiness for boating.

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