Orival OR-12-PS Operation And Maintenance Manual

Or series filters
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OPERATION AND MAINTENANCE MANUAL
OR SERIES FILTERS
ORIVAL, INC.
213 S. Van Brunt St.
Englewood, NJ 07631
Tel: (201) 568-3311
Fax: (201) 568-1916

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Summarization of Contents

SECTION 2 - OPERATING PRINCIPLES
Normal Flow Pattern - Clean Screen
Explains the filter's normal water flow and filtration process.
Rinse Cycle Flow Pattern
Details the process of the filter's automatic cleaning cycle.
SECTION 3 - INSTALLATION PROCEDURES
3.1 - ASSEMBLY PRIOR TO INSTALLATION
Covers the initial assembly of filter components before installation.
A. Rinse Valve Mounting
Instructions for attaching the rinse valves to the filter.
B. Hydraulic Piston Mounting
Steps for installing the hydraulic piston assembly.
C. Solenoid Valve Mounting
Guidance on correctly mounting the solenoid valve.
D. Connection of Control Tubing
Details on connecting the hydraulic control tubing.
E. Differential Pressure Switch Mounting and Connections
How to mount and connect the differential pressure switch.
F. Pressure Gauge & 3-way Mini-Valve
Instructions for installing and using the pressure gauge and valve.
3.2 - PIPING CONNECTIONS
Guidance on connecting the filter's piping system.
A. Filter Installation
Guidelines for the physical installation of the filter unit.
B. Drain Line Installation
Procedures for correctly installing the drain lines.
3.3 - UPSIDE-DOWN INSTALLATION
Specific instructions for installing the filter in an upside-down orientation.
SECTION 4 - FIRST COMMISSIONING AND ROUTINE START-UPS
4.1 - FIRST COMMISSIONING
Steps for the initial setup and verification before system start-up.
4.2 - START-UP
Procedures for safely starting the filter system.
SECTION 5 - MANUAL FLUSHING PROCEDURES
5.1 OMNITROL 2000 Controller
How to perform a manual rinse using the Omnitrol 2000 controller.
5.2 OMNITROL 500 Controller
How to perform a manual rinse using the Omnitrol 500 controller.
5.3 OMNITROL 100 Controller
How to perform a manual rinse using the Omnitrol 100 controller.
SECTION 6 - SHUT DOWN AND DRAINAGE PROCEDURES
6.1 - SHUT DOWN PROCEDURE
Steps for safely shutting down the filter system.
6.2 - DRAINAGE PROCEDURE
Instructions for draining the filter for servicing or storage.
SECTION 9 - TROUBLESHOOTING
9.1 - The filter does not experience rinse cycles (automatic or manual)
Troubleshooting steps for when the filter fails to initiate a rinse cycle.
9.2 - The filter rinses continuously (rinse valves open but do not close)
Diagnosing and fixing continuous rinsing issues where valves don't close.
9.3 - The filter cycles continuously (rinse valves open and close repeatedly)
Resolving issues where the filter cycles on and off repeatedly.
9.4 - Controller inoperative
Steps to troubleshoot a non-functional controller.
SECTION 10 - REMOVAL/INSTALLATION OF MAJOR COMPONENTS
10.1 - COARSE SCREEN REMOVAL AND INSTALLATION
Guide for removing and installing the coarse filter screen.
10.2 - FINE SCREEN REMOVAL AND INSTALLATION
Guide for removing and installing the fine filter screen.
10.3 - DIRT COLLECTOR ASSEMBLY REMOVAL AND INSTALLATION
Procedures for removing and installing the dirt collector assembly.
SECTION 12 - SPECIAL INSTALLATIONS
12.1 Pneumatic Control Conversion
Details on converting the control system to pneumatic operation.
12.2 Using a Controlled Outlet Valve (COV)
Explanation and installation of the Controlled Outlet Valve.
12.3 Using an External Source of Rinse Water & a COV
Using external water sources with a COV for enhanced rinsing.
12.4 Water Hammer Solutions
Methods for mitigating water hammer issues in the system.
12.5 Optimizing Filter Performance
Tips and techniques to maximize filter cleaning and rinsing efficiency.

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