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Manuals
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Orival Manuals
Water Filtration Systems
OR-12-PS
Operation and maintenance manual
Orival OR-12-PS Operation And Maintenance Manual
Or series filters
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Construction
Operating Principles
Installation Procedures
Assembly Prior to Installation
Rinse Valve Mounting
Hydraulic Piston Mounting
Solenoid Valve Mounting
Connections of Control Tubing
Differential Pressure Switch Mounting and Connections
Pressure Gauge & 3-Way Mini Valve
Mounting and Uses
EL1110 - Tubing & Wiring Connections
EL1130 - Tubing & Wiring Connections - Two Valve Pistonless Filter
EL1140 - Tubing & Wiring Connections - Two Valve Piston Filter
EL1150 - Tubing & Wiring Connections - Three Valve Piston Filter
Piping Connections
Filter Installation
Drain Line Installation
Upside down Installations
Installation Drawing - Model
Installation Drawing - Typical Filters with System Bypass
Installation Drawing - Typical Filters Without System Bypass
Installation Drawing - Typical On-Line Multiple Filters
First Commissioning and Routine Start-Ups
First Commissioning
Start-Up
Manual Flushing Procedures
Omnitrol 2000
Omnitrol 500
Omnitrol 100
Shut down and Drainage Procedures
Shut down Procedure
Drainage Procedure
Schedule of Preventive Maintenance and Inspections
By-Pass Valve Control System Schematic
Electrical Control System
Omnitrol 2000
Omnitrol 500
Omnitrol 100
Troubleshooting
The Filter Does Not Experience Rinse Cycles
The Filter Rinses Continuously
The Filter Cycles Continuously
The Controller Inoperative
Removal/Installation of Major Components
Coarse Screen
Fine Screen
Dirt Collector
Spare Parts Ordering Information
Model OR-02-PE Filter Assembly Drawing
Typical Pistonless Filter Assembly Drawing
Typical Filter Assembly Drawing - with Piston
Special Installations
Pneumatic Control Conversion
Model OR-02-PE Pneumatic Control Drawing
Using a Controlled Outlet Valve
Using an External Source of Rinse Water
Water Hammer Solutions
Typical Filter Installations with a COV
Typical Filter Installations with External Rinse Water
Typical Filter Modification for Water Hammer Reduction
Optimizing Filter Performance
Flow Control Needle Valve Installation
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Operating Principles
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OPERATION AND MAINTENANCE MANUAL
OR SERIES FILTERS
ORIVAL, INC.
213 S. Van Brunt St.
Englewood, NJ 07631
Tel: (201) 568-3311
Fax: (201) 568-1916
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Related Manuals for Orival OR-12-PS
Water Filtration Systems Orival OR-02-PE Operation And Maintenance Manual
Or series filters (51 pages)
Summarization of Contents
SECTION 1 - CONSTRUCTION
SECTION 2 - OPERATING PRINCIPLES
Normal Flow Pattern - Clean Screen
Explains the filter's normal water flow and filtration process.
Rinse Cycle Flow Pattern
Details the process of the filter's automatic cleaning cycle.
SECTION 3 - INSTALLATION PROCEDURES
3.1 - ASSEMBLY PRIOR TO INSTALLATION
Covers the initial assembly of filter components before installation.
A. Rinse Valve Mounting
Instructions for attaching the rinse valves to the filter.
B. Hydraulic Piston Mounting
Steps for installing the hydraulic piston assembly.
C. Solenoid Valve Mounting
Guidance on correctly mounting the solenoid valve.
D. Connection of Control Tubing
Details on connecting the hydraulic control tubing.
E. Differential Pressure Switch Mounting and Connections
How to mount and connect the differential pressure switch.
F. Pressure Gauge & 3-way Mini-Valve
Instructions for installing and using the pressure gauge and valve.
3.2 - PIPING CONNECTIONS
Guidance on connecting the filter's piping system.
A. Filter Installation
Guidelines for the physical installation of the filter unit.
B. Drain Line Installation
Procedures for correctly installing the drain lines.
3.3 - UPSIDE-DOWN INSTALLATION
Specific instructions for installing the filter in an upside-down orientation.
SECTION 4 - FIRST COMMISSIONING AND ROUTINE START-UPS
4.1 - FIRST COMMISSIONING
Steps for the initial setup and verification before system start-up.
4.2 - START-UP
Procedures for safely starting the filter system.
SECTION 5 - MANUAL FLUSHING PROCEDURES
5.1 OMNITROL 2000 Controller
How to perform a manual rinse using the Omnitrol 2000 controller.
5.2 OMNITROL 500 Controller
How to perform a manual rinse using the Omnitrol 500 controller.
5.3 OMNITROL 100 Controller
How to perform a manual rinse using the Omnitrol 100 controller.
SECTION 6 - SHUT DOWN AND DRAINAGE PROCEDURES
6.1 - SHUT DOWN PROCEDURE
Steps for safely shutting down the filter system.
6.2 - DRAINAGE PROCEDURE
Instructions for draining the filter for servicing or storage.
SECTION 7 - SCHEDULE OF PREVENTIVE MAINTENANCE AND INSPECTIONS
SECTION 8 - ELECTRICAL CONTROL SYSTEMS
SECTION 9 - TROUBLESHOOTING
9.1 - The filter does not experience rinse cycles (automatic or manual)
Troubleshooting steps for when the filter fails to initiate a rinse cycle.
9.2 - The filter rinses continuously (rinse valves open but do not close)
Diagnosing and fixing continuous rinsing issues where valves don't close.
9.3 - The filter cycles continuously (rinse valves open and close repeatedly)
Resolving issues where the filter cycles on and off repeatedly.
9.4 - Controller inoperative
Steps to troubleshoot a non-functional controller.
SECTION 10 - REMOVAL/INSTALLATION OF MAJOR COMPONENTS
10.1 - COARSE SCREEN REMOVAL AND INSTALLATION
Guide for removing and installing the coarse filter screen.
10.2 - FINE SCREEN REMOVAL AND INSTALLATION
Guide for removing and installing the fine filter screen.
10.3 - DIRT COLLECTOR ASSEMBLY REMOVAL AND INSTALLATION
Procedures for removing and installing the dirt collector assembly.
SECTION 11 - SPARE PARTS ORDERING INFORMATION
SECTION 12 - SPECIAL INSTALLATIONS
12.1 Pneumatic Control Conversion
Details on converting the control system to pneumatic operation.
12.2 Using a Controlled Outlet Valve (COV)
Explanation and installation of the Controlled Outlet Valve.
12.3 Using an External Source of Rinse Water & a COV
Using external water sources with a COV for enhanced rinsing.
12.4 Water Hammer Solutions
Methods for mitigating water hammer issues in the system.
12.5 Optimizing Filter Performance
Tips and techniques to maximize filter cleaning and rinsing efficiency.
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