Table of Contents
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Table of Contents
Related Manuals for Aurora AGI6500SDE
Summarization of Contents
Safety Information
Risk of Fire and Explosion
Safety precautions to prevent fire and explosion hazards associated with the generator and its fuel.
Acid Warning
Precautions regarding battery acid, including handling and avoiding sparks near charging batteries.
Carbon Monoxide Warning
Dangers of carbon monoxide poisoning and essential safety measures for operating the generator in well-ventilated areas.
Electrical Shock Warning
Critical safety advice to prevent electrical shock and electrocution, emphasizing proper installation and dry conditions.
Operator Responsibility
Key responsibilities of the generator operator, including emergency procedures, proper use, and supervision.
Connections to a Building Electrical System
Guidelines for safely connecting the generator to a building's electrical system, stressing qualified electrician and transfer switch use.
Generator Overview
Common Features
Lists and describes the key features and specifications common to both generator models.
Control Panel and Components
Control Panel Layout
Identification and description of various controls, indicators, and outlets on the generator's control panel.
Principles of Operation
Fuel System
Explains the generator's fuel system components, operation, and shutdown procedures.
Engine Air Intake and Exhaust System
Describes the function and components of the system responsible for air intake and exhaust gas management.
Engine Speed Control
Details how the generator's speed is regulated, focusing on the governor mechanism and its operation.
Engine Electrical Starting System
Explains the process and components involved in starting the diesel engine using the electrical starter motor.
Generator Voltage Regulation
Details the system and components responsible for regulating and maintaining the generator's output voltage.
Low Oil Pressure Protection
Describes the safety system that automatically shuts down the engine if oil pressure drops below a safe level.
Starting the Generator
Operator Preventive Maintenance Checks and Services
Lists essential checks and services to perform before starting the generator to ensure safe and proper operation.
Electric Starting
Step-by-step instructions for safely starting the generator using the electric starter system.
Initial Setup
Engine Lube Oil
Explains the purpose, function, and maintenance of engine oil for lubricating and protecting the diesel engine.
Add Diesel Fuel
Guidance on selecting and adding the correct type of diesel fuel for the generator.
Priming and Bleeding the Fuel System
Instructions and procedures for priming and bleeding air from the generator's fuel system when necessary.
Preventive Maintenance Checks and Services
Engine, Battery, and Air Filter Checks
Routine checks for engine, battery, air filter, ground lug, and control panel for proper operation.
Fuel System and Fuel Filter Maintenance
Schedule for engine oil changes and fuel filter replacement, including fuel tank and line checks.
Electrical and Mechanical Component Inspection
Inspection of alternator, spark arrestor, electrical outlets, fuel pump, injector, valves, and cylinder head nuts.
System Assembly and Wiring Checks
Checks for ground strap, LOP cable, wiring harnesses, mounts, frame, air intake, exhaust, and alternator system components.
Detailed Preventive Maintenance Procedures
Fuel Filter Replacement
Step-by-step guide for removing and installing the fuel filter element and gasket.
Air Filter Element Replacement
Detailed instructions for removing, inspecting, cleaning, and reinstalling the air filter elements.
Oil Filter Replacement
Procedures for safely replacing the engine oil filter, including inspecting the O-ring.
Fuel Pump and Injector Service
Information and procedures for servicing or replacing the fuel pump and fuel injector.
Valve Adjustment
Guide for adjusting the intake and exhaust valve clearances when the engine is cold.
The Break In Period
Improper Generator Use - Wet Stacking
Explains "wet stacking" and its causes, emphasizing the importance of operating the generator under load.
Cold Weather Usage
Advice and precautions for operating the generator in cold weather conditions, including fuel and battery considerations.
Tips, Tricks and Things You Should Know
Batteries
Information on generator batteries, their maintenance, charging, and common failure modes like sulfation.
About Motor Oil
Explains the function, importance, and maintenance of motor oil for engine longevity and performance.
About Diesel Fuels
Details the properties of diesel fuel, including ultra-low sulfur diesel and fuel additives.
How Diesel Engines Fail
Identifies common reasons for diesel engine failure, particularly related to the injection system.
Hooking Up To Your Home
Guidance on safely connecting the generator to a home's electrical system using a transfer switch.
Schematics
AGI6500SDE Schematics
Electrical schematic diagram for the AGI6500SDE model, illustrating system connections.
AGI6500SE Schematics
Electrical schematic diagram for the AGI6500SE model, illustrating system connections.
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