McCulloch M12597RB Instruction Manual
McCulloch M12597RB Instruction Manual

McCulloch M12597RB Instruction Manual

Mcculloch corporation lawn tractor instruction manual
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Instruction manual
Please read these instructions care -
ful ly and make sure you un der stand
them before using this ma chine.
Anleitungshandbuch
Bitte lesen Sie diese Anleitungen sorg-
fältig durch und vergewissern Sie sich,
daß Sie diese verstehen, bevor Sie die
Maschine in Betrieb nehmen.
532 43 30-30
M12597RB
Manuel d'instructions
Merci de lire trés attentivement le
manuel d'instructions. Assurez-vous
d'avoir tout compris avant d'utiliser ce
tracteur.
Manual de las instrucciones
Por favor lea cuidadosamente y com-
prenda estas intrucciones antes
de usar esta maquina.
02595
Manuale di istruzioni
Prima di utilizzare la macchina leggete
queste istruzioni con attenzione ed ac-
certatevi di averle comprese bene.
Instructieboekje
Lees deze instructies aandachtig en
zorg dat u ze begrijpt voordat u deze
machine gebruikt.

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Table of Contents
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Summarization of Contents

Safety Rules
Operator Training
Read instructions, learn controls, and ensure proper use of the equipment.
Preparation for Use
Inspect and remove debris before use, wear appropriate footwear, and inspect the area for objects.
Safe Operation Practices
Safety guidelines during operation, including engine use, slope limits, and before leaving the operator's position.
Maintenance and Storage
Guidelines for keeping the equipment in safe working condition and proper storage procedures.
2. Assembly - Steering Wheel
Steering Wheel Installation
Steps to install the steering wheel assembly, including the extension shaft and related components.
2. Assembly - Seat Installation
Seat Installation Procedure
Instructions for removing, positioning, and adjusting the tractor seat for proper operator fit.
Adjust Gauge Wheels
Gauge Wheel Adjustment
How to adjust the gauge wheels for proper mower deck positioning and to prevent scalping.
Battery Installation
Installation Precautions and Notes
Remove battery cover, follow safety warnings regarding metal objects, and note charging requirements.
Bagger Component Installation
Installing Bagger Components
Steps to attach discharge chute, support brackets, and support tube to the tractor.
Bagger Assembly and Adjustment
Bagger Assembly Steps
Steps to unfold the bag, install spreader bars, retainer springs, and dump handle.
Bagger Adjustment Procedure
How to adjust the bagger for proper function, gap, and fit with the tractor.
Grass Catcher Mounting Installation
Installing Grass Catcher Mounting
Steps to install the grass catcher mounting hardware and components.
3. Functional Description
Control Positioning
Identifies and explains the location and function of various controls on the tractor.
Throttle Control Operation
Throttle Control Function
Explains how the throttle control regulates engine speed and blade rotation.
Brake and Clutch Pedal Operation
Brake and Clutch Pedal Function
Describes the function of the brake and clutch pedal when pushed down.
Gear Shift Lever Operation
Gear Shift Lever Function
Explains the positions of the gear shift lever (forward, neutral, reverse) and how to change gears.
Cutting Unit Engagement/Disengagement
Connect/Disconnect Cutting Unit
How to connect and disconnect the cutting unit drive using the lever.
Cutting Unit Height Adjustment
Lift/Lower Cutting Unit
How to use the lever to quickly lift or lower the cutting unit.
Ignition Lock Operation
Ignition Lock Positions and Warnings
Describes the ignition key positions and safety warnings.
Parking Brake Operation
Engage/Release Parking Brake
Instructions on how to engage and release the parking brake.
Choke Control Operation
Choke Control Usage
How to operate the choke control for cold starting the engine.
Fueling Procedures and Warnings
Fueling the Tank
Instructions for safely refilling the fuel tank with unleaded petrol outdoors.
Engine Oil Level Check
Checking and Adding Engine Oil
How to check the engine oil level and add oil if necessary.
Tire Air Pressure Check
Tire Pressure Specifications
Recommended tire pressure for front and rear tires.
Starting the Motor
Motor Starting Procedure
Steps to start the engine, ensuring the cutting unit is in transport position and disengaged.
Pedal and Choke Operation for Starting
How to operate the clutch/brake pedal and choke for starting.
Motor Starting Procedure
Warm Motor Operation
How to adjust the gas control for a warm engine before starting.
Starting Sequence and Choke Use
Procedure for turning the ignition key to start, and how to use the choke.
Driving Procedures
Driving Operation
Lower the cutting unit, connect it, select speed, and release brake/clutch pedal.
Reverse Operation System (ROS)
Using the ROS System
Step-by-step instructions for engaging and disengaging the Reverse Operation System.
Cutting Tips
Lawn Cutting Advice
Advice on clearing the lawn, marking obstacles, adjusting cutting height, and cutting wet grass.
Dumping the Bagger
Bagger Dumping Procedure
How to turn off the alarm, position the tractor, set parking brake, and raise the dump handle to empty clippings.
Mower Conversion Options
Mulching Conversion
Steps to convert the mower for mulching by removing bagger/deflector and installing mulch insert.
Rear Discharging Conversion
Steps to convert the mower for rear discharging by installing the discharge chute.
Bagging Conversion
Steps to convert the mower for bagging by removing deflector and installing discharge chute and bagger.
Slope Operation Warnings
Slope Safety Precautions
Warnings about operating on slopes exceeding 15°, risk of tipping, and avoiding stopping/starting on slopes.
Switching Off the Engine
Engine Shutdown Procedure
Steps to turn off the engine, including disengaging clutch, setting throttle, lifting unit, and turning ignition key to STOP.
Ignition Key Safety Warning
Warning about leaving the ignition key in the machine unattended.
Maintenance and Adjustment
Pre-Service Safety Precautions
Safety precautions to be taken before servicing or maintenance, including pedal, brake, gear, clutch, engine, and spark plug.
Engine Hood Operation
Raising and Lowering Engine Hood
Instructions for raising and lowering the engine hood.
Maintenance Procedures
General Maintenance Guidelines
Importance of periodic maintenance, pre-use checks, cleaning procedures, and safety warnings before maintenance.
Engine Oil Change
Oil Change Procedure and Precautions
Steps for changing engine oil, including safety warnings about hot oil and overtightening.
Service Record
Maintenance Log
A log to record dates of regular service and maintenance performed on the tractor.
Operator Presence and Reverse Operation Systems (ROS)
Check Operator Presence System
How to check the safety system that shuts off the engine if the operator leaves the seat.
Check Reverse Operation System (ROS)
How to check the safety system for operating in reverse.
Blade Maintenance and Installation
Blade Care and Sharpening
Importance of sharp blades, how to sharpen, and general installation care.
Blade Types and Attachment
5-Star Pattern Blade Attachment
Details on the 5-star pattern blade and its attachment bolt.
6-Star Pattern Blade Attachment
Details on the 6-star pattern blade and its attachment bolt.
Blade Removal and Installation
Blade Removal Procedure
Steps to remove mower blades, including loosening bolts and aligning the center hole.
Cutting Unit Removal and Installation
Dismantling the Cutting Unit
Step-by-step guide to removing the cutting unit from the tractor.
Assembly of the Cutting Unit
Step-by-step guide to installing the cutting unit onto the tractor.
Drive Belt Replacement for Cutting Unit
Drive Belt Replacement Procedure
Steps to remove the old drive belt and install a new one.
Cutting Unit Adjustment
Direction of Travel Adjustment
Check tire pressure, ensure horizontal surface, lift unit, measure distances A and B.
Side-to-Side Adjustment
Instructions for adjusting mower height on one side to ensure level cutting.
Brake System Check
Brake Check Procedure
How to check if the tractor's brakes are functioning correctly and when service is needed.
Gear Shift Lever Neutral Adjustment
Transaxle Gear Shift Lever Adjustment
Procedure to adjust the transaxle gear shift lever to ensure neutral position.
7. Troubleshooting
Engine Will Not Start
Common reasons why the engine fails to start and checks to perform.
Starter Motor Issues
Potential causes for the starter motor not turning the engine over.
Uneven Engine Operation
Reasons for uneven engine operation and checks to address them.
Reduced Engine Power
Causes for reduced engine power and checks to perform.
Engine Overheating
Reasons for engine overheating and checks to perform.
Battery Charging Issues
Potential causes for the battery not charging and checks to perform.
Lighting System Malfunctions
Reasons why the lighting system may not be working and checks to perform.
Machine Vibrations
Causes of excessive machine vibration and checks to perform.
Uneven Cutting Results
Reasons for uneven cutting results and checks to perform.
Seasonal Storage Procedures
End-of-Season Storage Steps
Steps to take when the mowing season is over, including cleaning, oil change, fuel draining, battery removal, and storage location.
Cleaning Safety Warning
Warning about using gasoline for cleaning.
Service Information for Parts Orders
Information needed when ordering spare parts and contacting dealers.

Table of Contents