Summary of Contents for FOXBC B0CBMTH9R8
- Page 1 FOXBC Spiral Helical Cutterhead for DeWalt DW735 DW735X DW735XE 13 Inch Planer User Manual www.FOXBC.com...
- Page 2 Helical Cutterhead for Dewalt DW735 Planer Getting Started: Be sure that your machine is disconnected from its power source Be careful not to damage any of the Remove the 3 red thumb carbide inserts while assembling and screws from the inside of the top. Now installing the head into the machine.
- Page 3 Remove the crank wheel Remove the left panel. located on the side of the planer Remove the right side panel.
- Page 4 Remove the snap rings for both front and rear rollers. Remove the spring. Remove both the sprocket and the chain. Now remove the spacer. 10.) Remove the tension wheel assembly.
- Page 5 11.) Remove both the sprockets and chain from the front and rear rollers. 12.) Press the cutterhead lock plate and turn the cutterhead In order to remove the belt from the pulley. 13.) Keep the cutterhead stationary by pressing and holding the cutterhead lock plate.
- Page 6 14.) Remove the cutterhead lock plate. NOTE: Repeat the above procedure 3 times to remove all three knives and knife clamps. 15.) Release the gear box screws...
- Page 7 16.) Turn the speed adjustment knob to the right and pull out the gear box. 18.) Remove the R ring. 17.) Insert a board so that it is fully wedged between the carriage and cutterhead. No you may remove the pinion gear by turning it counter clockwise.
- Page 8 19.) Keep the board wedged firmly between the carriage and cutterhead. Now remove the pulley, key, and spacer. NOTE Board must be wedged tight between carriage and cutterhead. 20.) Remove the snap ring.
- Page 9 21.) Secure the cap head screw to the cutterhead. Hammer the capo screw and remove the cutterhead from the carriage. 23.) Prepare the Spiral head and 6202 and 6204 bearings ready for assembly. CAUTION!!! Wear thick leather gloves when handling the cutterhaed to prevent accidental contact with the sharp inserts resulting in personal injury...
- Page 10 25.) Hammer the 6204 bearing into the right side of the carriage until the ring groove is exposed. Now install the snap ring into the carriage. NOTE: Use a wooden block or copper stick for hammering the bearing into place. Follow the numbered steps for hammering as indicated below.
- Page 11 26.) Hammer the 6202 bearing in to the Spiral head until the ring grove is exposed. Now put the snap ring into the carriage. NOTE: Use a wooden block or copper stick for hammering the bearing into place. Follow the numbered steps for hammering as indicated below.
- Page 12 27.) Re-install the spacer, key, and pulley onto the Spiral head and secure it in place. 28.) Install the pinion gear in to the left side of the Spiral head and secure it in place.
- Page 13 29.) Remove the belt cover to NOTE: confirm that the belt is properly seated on Make sure that both the left and right snap the motor pulley, then put the belt on the rings are secured in place in the ring pulley attached to the Spiral head and grooves of the carriage before securing the make sure that the belt is positioned...
- Page 14 31.) Turn the speed knob to make sure the gear box shaft can go through the carriage U shaped hole. Check speed change knob function after assembly. 30.) Put the shaft of the gear box into the carriage hole and rotate the Spiral head pulley to make sure the positioning pin is guided into the correct position.
- Page 15 32.) Secure the gear box to the carriage. 33.) Re-install the spacer on the gear box shaft, then put the sprocket and chain on both the front and rear roller shafts. Now put the snap rings into the rear and front roller ring grooves.
- Page 16 34.) Pull and engage the spring in order to tension the wheel assembly groove and make sure that the idler is engaged along with the chain. 36.) Put the sprocket and chain on the roller shaft located on the left side of the machine and secure the screws on the front and rear rollers.
- Page 17 37.) Install the shoulder screw to 38.) Secure the right side panel. the tension wheel assembly and engage the spring to tension wheel assembly. Secure the shoulder screw and make sure the idler is engaged along with the chain.
- Page 18 40.) Secure the dust port with the red thumb screws and re-install the top cover. 39.) Re-install the dust port back on to the machine carriage. Please note the “open” text orientation for the proper fit. 41.) Re-install the hand crank wheel.
- Page 19 NOTE: FOXBC Tools is not responsible for any damage caused by improper installation of cutterhead. Please check with manufacturer your planer before installing as it may void your warranty.
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Page 20: Warranty
This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etceteras. FOXBC shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.
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