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KxS DCM-10 User Manual

Inline concentration monitor for semicon wet chemicals
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USER'S MANUAL
DCM-10 INLINE CONCENTRATION MONITOR
FOR SEMICON WET CHEMICALS
KXS TECHNOLOGIES
v.1.09/2022

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Summary of Contents for KxS DCM-10

  • Page 1 USER’S MANUAL DCM-10 INLINE CONCENTRATION MONITOR FOR SEMICON WET CHEMICALS KXS TECHNOLOGIES v.1.09/2022...

  • Page 3: Table Of Contents

    Introduction ............................1 Connection ..........................2 Sensor connectors ........................2 DCM-10 integration concept ....................... 3 Cable connection with electrical modules ................. 4 System drawing of DCM-10 and Modular Connection Unit ............6 User interface ..........................7 1.5.1 Computer setup ........................7 1.5.2 External display setup ......................

  • Page 4: General Safety Considerations

    Only licensed or authorized personnel may install or connect electrical components. Follow local and state legislation and regulations. DCM-10 overvoltage is category I and pollution degree 2. High pressure Always ensure that the process piping and steam/hot water wash lines are un-pressurized and empty of liquid before mounting/removing the inline optical sensor in/from process piping.

  • Page 6: Introduction

    The refractive index unit RIU is a physical measure of a liquid’s dissolved material following the theory of Snell’s law. KxS Technologies’ refractometers are used in various industries and critical process systems for liquid concentration measurements of liquids and total dissolved solids.The...

  • Page 7: Connection

    1. Connection The inline concentration monitor DCM-10 operates with 24VDC input power supply. The communication signal is transferred through either an analog 4-20mA port, or a digital Modbus TCP port. Respective shielded connector port carries a 24VDC input power supply pinout. When the analog output port is chosen, the other digital port is used as a service channel for sensor parameter and diagnostics update in the user interface on a computer web browser, external display, or mobile device.

  • Page 8: Dcm-10 Integration Concept

    1.2 DCM-10 integration concept Inline concentration monitor DCM-10 is a stand-alone design with an optical sensor head and flow cell for process pipe connection with industry standard fitting types. The two bodies are independent where the optical construction will remain intact even when removing the flow cell. The critical optical parts are arranged in a solid body to provide a robust measurement in process conditions.

  • Page 9: Cable Connection With Electrical Modules

    RJ-45 connector SP-9310 (Fig.5) in Pin no. 1-4 according to the wiring schedule in Fig. 4. The corresponding color coding is found on the RJ-45 connector SP-9310 in Mode A. An assembled M12 cable with RJ-45 connector is available from KxS Technologies upon request.
  • Page 10 4+1 ports (Part No: SP-9320), and Universally configurable limit value switch with 1x relay output per switch (Part No: SP-9700). The inline concentration monitor DCM-10 can be configured with low and high measurement alarms through relays as described in section 3.4.3 and its user interface configuration in section 3.4.4. The...

  • Page 11: System Drawing Of Dcm-10 And Modular Connection Unit

    Unit MCU presented with a set of selectable connection and converter modules, and external panel mounted display. The technical specification of each commercial module presented in section Technical specification of modules Figure 6 System drawing of inline concentration monitor DCM-10 and Modular Connection Unit MCU. DWG No. 10187.

  • Page 12: User Interface

    192.168.0.100. is entered in the address field of a computer web browser, external display, or mobile device. The homepage offers access to displayed measurement values and diagnostics, configure parameters and verify sensor calibrations. KxS Technologies recommends using Google Chrome or Microsoft Edge web browser.

  • Page 13: External Display Setup

    In the PC Start menu by typing Ethernet, the IP setting window is accessed. By going to Change adapter settings Ethernet Ethernet Properties , a window will open where is chosen. A new window for Internet Protocol Version 4 (TCP/IPv4) opens, where is double-clicked.
  • Page 14 To set up the display panel’s IP address go to section Network and dial in settings as in Fig 10. Select Static IP. IP address with 192.168.x.y where x.y is any other ending than the corresponding for the sensor .0.100. Subnet Mask 255.255.255.0. Confirm by pressing √. Figure 10 Display IP settings in section Network and connecting display to sensor IP in section Web application.

  • Page 15: Mobile Device Setup

    1.5.3 Mobile device setup A mobile device can be connected for accessing the user interface. An Ethernet cable from the industrial switch is connected through a standard RJ-45 to a USB-C or other suitable adapter. The adapter is connected to the mobile device. The mobile device is set to Airplane mode. Following the Settings mobile device path from left to right in Fig.

  • Page 16: Inline Concentration Monitor Dcm-10 Mounting

    2. Inline Concentration Monitor DCM-10 mounting The inline concentration monitor DCM-10 is mounted straight into process pipe sizes of ¼”, ⅜”, ½”, ¾” or 1”. The recommended sensor mounting location is such where the sensor is accessible for maintenance and cable connection for user interface access. The tube end sensor flow cell allows ®...

  • Page 17: Sensor Mounting Locations

    2.2 Sensor mounting locations The inline concentration monitor DCM-10 is mounted in a process line where a fair flow over the sensor is provided. The optical measurement is not limited to a flow velocity, even if the recommended flow is 1m/s.

  • Page 18: Wiring Drawing Of Modular Connection Unit

    2.3 Wiring drawing of Modular Connection Unit The wiring drawing consists of all selectable commercial modules for power supply, wiring, control, and converter modules. Components listed from bottom to up: Power supply unit SP-9400, limit value switches with analog mA input and relay output SP-9700, wire connection unit for 100-240V input, analog signal wiring output unit, wire connection unit for 24VDC input and output, patch panel for digital communication 4 wire free-end connection SP-9330, industrial ethernet switch SP-9320, digital communication protocol converter SP-9800,...

  • Page 19: Calibration And Configuration

    3. Calibration and configuration The inline concentration monitor DCM-10 is factory calibrated for refractive index units RIU utilizing NIST traceable standard refractive index liquids. The refractive index units can be converted to output and display concentration %wt or g/cm3 measurement units. When the chemical is known, the conversion parameters are pre-set in the user interface.

  • Page 20: Diagnostics Of Measurement And Optical Image

    3.2 Diagnostics of measurement and optical image The optical image, measurements, and sensor internal diagnostics are useful in analyzing the sensor performance and application functionality. During process troubleshooting the optical image is a key indicator of measurement quality. The ‘Field sample’ button activates sampling of 10 measurement data points and calculates an average for display.

  • Page 21: Trend Plots

    Trends. available in page DCM-10 internal memory logs and stores 6000 measurement data points that can be saved in a txt file format. The storage interval is user selectable 1, 10 or 60 seconds. When the memory is full the log continues active, and old measurement points are over written.
  • Page 22 Figure 20 Trend data saved as txt file...

  • Page 23: Parameters Configuration

    3.4.1 User interface password Operating and changing DCM settings and parameters is password protected. The password Login is found in the user interface section Parameters/Special. Please consult KxS Technologies or its authorized local partner for the default password. Figure 21 DCM Login with password After the Login is activated, settings and parameters in the user interface can be changed.

  • Page 24: Calibration Parameters

    3.4.2 Calibration parameters Parameters Output In the user interface the mA configuration is found on page . The mA-output is user configurable for Brix, Temp, diagnostics, and Wash (for optical window). The range of chosen measurement value is user configurable to correspond the analog 4-20mA range. The sensor calibration is configured in three layers.

  • Page 25: Output Configuration And Analog Signal Settings

    3.4.3 Output configuration and analog signal settings Parameters/Output The mA output function is found in the user interface section . Two independent mA ports are available for user configuration. In the drop-down menu the selectable output functions are Concentration, Temperature, Quality of optical image, refractive index unit nD, diagnostics, automatic Wash functions of the optical window, and measurement low/high limit alarms.

  • Page 26: Configuration Of Low And High Alarms

    3.4.4 Configuration of low and high alarms Low and High alarm limit values are user selectable for measurements or diagnostics. The alarm limit settings are configured in Parameters/Output/Extras. Figure 25 User selectable alarm functions. Simultaneously corresponding physical DIP switches in the Relay SP-9700 are activated ‘ON’. When both low and high alarms are used, two (2) limit value switches SP-9700 are connected in serial per wiring drawing in section 2.3, Fig.

  • Page 27: Display Settings

    3.4.5 Display settings User selectable engineering units in a drop-down menu are available for display of concentration and temperature. The number of displayed decimals of the final output CONC is user selectable 1-6. Note! The displayed CONC engineering unit is not connected to the Chemical calibration parameters as described in 3.4.2.

  • Page 28: Software Update

    During the update progress the user interface should not be operated nor power to the DCM-10 interrupted. Once the update is successful, there is an indication of allowing for 10 seconds prior to rebooting the sensor through a power cycle. The sensor software version is visible in page Diagnostics.

  • Page 29: Digital Modbus Tcp Configuration

    4. Digital Modbus TCP configuration The DCM-10 digital output signal is designed with Ethernet communication in a Modbus TCP protocol. The protocol uses by default Port 502 as local port in the server. When configuring programmable logic controllers PLCs, the DCM-10 measurement quantities are defined in Holding registers.

  • Page 30: Technical Specification Of Modules

    5. Technical specification of modules 5.1 Modular Connection Unit MCU The power and communication modules in the Modular Connection Unit MCU are with DIN rail mounting and can as option be mounted in a stainless-steel enclosure SP-8000 with protection category IP66, NEMA 4X certified by the enclosure manufacturer.

  • Page 31: Display Options For User Interface Access

    5.2 Display options for User Interface access KxS Technologies offers options for user interface displays. The user interface features and functions are identical regardless which option is chosen. Product certificates of modules and displays are available per third-party manufacturer. 5.2.1 Computer or mobile device with display and RJ45 Ethernet cable The sensor cable is assembled to an RJ-45 connector according to the color coding given in Section 1.3 Fig.4.

  • Page 32: Wlan For Remote Access With Computer Or Mobile Device

    5.2.2 WLAN for remote access with Computer or mobile device The Modular Connection Unit MCU stainless steel enclosure can be equipped with a WLAN wireless module SP-9600 Fig. 25 for wireless connection to a computer or mobile device with corresponding WLAN features.

  • Page 33: Wireless Interface

    Air pressure (storage/transport) 660 hPa ... 1080 hPa (up to 3500 m above sea level) Degree of protection IP54 Note Degree of protection when installed Wireless interface Designation Wireless LAN Antenna connection method (Internal) Wireless standard IEEE 802.11 Frequency band 2.4 GHz 5 GHz Transmission power...

  • Page 34: Wireless Card

    Wireless card Number Type IEEE 802.11 a/b/g/n 2.4 GHz and 5 GHz to 300 Mbps Assembly instructions Permanently installed Antenna Assembly instructions Internal antenna Number Connection method permanently installed Note on the connection method MIMO Gain 5 dBi Ethernet interface Interface Ethernet (RJ45) Number of interfaces...

  • Page 35: Connection Data

    Supply voltage 24 V DC (SELV) Supply voltage range 18 V DC ... 32 V DC (PELV/SELV) 9 V DC ... 32 V DC (PELV/SELV (as of HW version 05)) Supply current typ. 120 mA (at 24 V DC) Current consumption max.
  • Page 36 Germany Estonia Finland France Greece Great Britain Ireland Italy Latvia Liechtenstein Lithuania Luxembourg Malta Netherlands Norway Austria Poland Portugal Romania Sweden Switzerland Slovakia Slovenia Spain Czech Republic Hungary Cyprus (rep.)

  • Page 37: Standards And Regulations

    China Japan South Korea Thailand Brazil Note Degree of protection when installed Standards and Regulations Mechanical tests Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g, 11 ms half-sine shock pulse Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g, 10 ... 150 Hz Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g, 16 ms, 6000 shocks Broadband noise according to EN 60068-2-64 Category 1, Class A Standards/regulations...

  • Page 38: Industrial Touch Panel Display Specifications

    Frequency range 0.15 MHz ... 80 MHz Voltage 10 V Overvoltage category none Environmental Product Compliance REACh SVHC Lead 7439-92-1 5.2.3 Industrial touch panel display specifications An external industrial display SP-9500 is available with a panel mount design and 7” touch display for user interface and measurement reading purposes with IP20 protection category.

  • Page 39: Computer Data

    Display Display type 17.8 cm/7" TFT Screen resolution 1280 x 800 Pixel(s) (WXGA) Touch technology Projective-capacitive (PCAP) Brightness 500 cd/m² typical (adjustable) Backlighting Display backlight MTBF 50000 h Colors 16.7 million colors Reading angle left 85 ° Reading angle right 85 °...

  • Page 40: Device Supply

    Housing material Steel sheet, zinc-plated Mounting type Front installation Weight (GRP) 760 g Ambient conditions Degree of protection IP65 (front), IP20 (back) Ambient temperature (operation) 0 °C ... 50 °C Ambient temperature (storage/transport) -25 °C ... 70 °C Permissible humidity (operation) 20 % ...

  • Page 41: Industrial Panel Pc Display With Ip65 Protection

    5.2.4 Industrial Panel PC display with IP65 protection When an enclosure for the display is required, an external industrial 15” display SP-9520 is available with a panel PC of IP65 protection category. The panel PC holds an RJ-45 port for Ethernet cable connection from the Industrial Ethernet Switch SP-9320.
  • Page 42 Windows 10 IoT Enterprise LTSC 2019 (64-bit), Multi-language ® 4 GB DDR3 SODIMM 8 GB DDR3 SODIMM 12 GB DDR3 SODIMM Mass storage without mass storage Network 2x Ethernet (10/100/1000 Mbps), RJ45 Interfaces 1x COM (RS-232/422/485) 4x USB 2.0 1x USB 3.0 1x Audio Monitor output without...
  • Page 43 Standards and Regulations Shock 15g, 11 ms in accordance with IEC 60068-2-27 Vibration (operation) 1g with SSD, 0.5g with HDD, according to EN 60068-2-6 Environmental Product Compliance REACh SVHC Lead 7439-92-1 China RoHS Environmentally Friendly Use Period = 10; For details about hazardous substances go to tab “Downloads”, Category “Manufacturer's declaration” eCl@ss eCl@ss 10.0.1 19200103...

  • Page 44: Limit Value Switch Specifications

    5.3 Limit value switch specifications Figure 35 Limit value switch. Universally configurable limit value switch with PDT relay output and plug-in connection technology for switching analog limit values. Configurable via DIP switch or software. Push-in connection technology, standard configuration. Dimensions Width 6.2 mm Height...

  • Page 45: Switching Output

    0 mA ... 24 mA (can be set via software) max. input voltage 12 V Max. input current 24 mA Input resistance of voltage input > 120 kΩ Input resistance current input approx. 50 Ω (+ 0.7 V for test diode) Switching output Output name Relay output...
  • Page 46 Power consumption ≤ 0.5 W Connection data Connection method Push-in connection Stripping length 10 mm Conductor cross section solid 0.2 mm² ... 2.5 mm² (with ferrule) 0.14 mm² ... 2.5 mm² (without ferrule) Conductor cross section flexible 0.14 mm² ... 2.5 mm² Conductor cross section AWG 24 ...
  • Page 47 Fire protection for rail vehicles (DIN EN HL 1 - HL 2 45545-2) R22 Fire protection for rail vehicles (DIN EN HL 1 - HL 2 45545-2) R23 Fire protection for rail vehicles (DIN EN HL 1 - HL 2 45545-2) R24 Standards and Regulations Electromagnetic compatibility...
  • Page 48 Class I, Zone 2, Group IIC T4A Designation Shipbuilding approval Certificate DNV GL TAA000021E Temperature Humidity Vibration Enclosure Required protection according to the Rules shall be provided upon installation on board Environmental Product Compliance REACh SVHC Lead 7439-92-1 China RoHS Environmentally Friendly Use Period = 50 years For details about hazardous substances go to tab “Downloads”, Category “Manufacturer's declaration”...

  • Page 49: Sensor Network Cable Specification

    5.4 Sensor network cable specification Dimensions Length of cable 10 m Ambient conditions Degree of protection IP65 IP67 Ambient temperature (operation) -25 °C ... 90 °C (M12 connector) General data Note Further products with variable cable type and variable cable length can be found in the accessories section Rated current at 40°C 0.5 A...
  • Page 50 Material (component) CuZn (Contact) Ni/Au (Contact surface) PA (Contact carriers) TPU, hardly inflammable, self-extinguishing (Grip) Zinc die-cast, nickel-plated (Screw connection) Insulation resistance ≥ 100 MΩ Insertion/withdrawal cycles ≥ 100 Torque 0.4 Nm Ambient temperature (operation) -25 °C ... 90 °C Shielded Outer sheath, material External sheath, color...
  • Page 51 Cable structure 4x2xAWG26/7; S/FTP Conductor cross section 4x 2x 0.14 mm² AWG signal line Conductor structure signal line 7x 0.16 mm Core diameter including insulation 1.04 mm Wire colors white/blue-blue, white/orange-orange, white/green-green, white/brown-brown Twisted pairs 2 cores to the pair Type of pair shielding Aluminum-lined foil Overall twist...
  • Page 52 66.3 dB (at 4 МHz) 61.8 dB (at 8 МHz) 60.3 dB (at 10 MHz) 57.2 dB (at 16 MHz) 55.8 dB (at 20 МHz) 54.3 dB (at 25 MHz) 52.8 dB (at 31.25 МHz) 48.4 dB (at 62.5 МHz) 45.3 dB (at 100 MHz) 40.8 dB (at 200 MHz) 39.3 dB (at 250 MHz)
  • Page 53 35.1 dB (at 300 MHz) 33.3 dB (at 400 MHz) 31.8 dB (at 500 MHz) Attenuation 3.1 dB (with 1 MHz) 5.7 dB (at 4 МHz) 8 dB (at 8 МHz) 8.9 dB (at 10 MHz) 11.2 dB (at 16 MHz) 12.6 dB (at 20 МHz) 14.1 dB (at 25 MHz) 15.8 dB (at 31.25 МHz)
  • Page 54 19 dB (at 100 MHz) 16.4 dB (at 200 MHz) 15.6 dB (at 250 MHz) 15.6 dB (at 300 MHz) 15.6 dB (at 400 MHz) 15.6 dB (at 500 MHz) Signal runtime 5.13 ns/m Shield attenuation ≥ 80 dB (at 30 ... 100 MHz) Nominal voltage, cable ≤...
  • Page 57 KxS Technologies Oy KxS Technologies LLC Zirkonipolku 2 A 1400 Roaring Fork FI-00170 Vantaa FINLAND 78641 Leander TX USA TEL. +358 50 343 7456 TEL: +1 480 390 2504 info@kxstechnologies.com info@kxstechnologies.com www.kxstechnologies.com...

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