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Related Manuals for EXCISION PSS400
Summary of Contents for EXCISION PSS400
- Page 1 PSS400 Semi-Auto Band Saw Machine OPERATION MANUAL...
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Page 2: Machine Certification And Identification Marking
MACHINE CERTIFICATION AND IDENTIFICATION MARKING +61(0)3 5551 4555 sales@excision.com.au 35 Peck Street, Hamilton, VIC 3300 Australia www.excision.com.au 400PSS Machine Model Serial Number Production Date 25 - 90 m/min Blade Variable Speed 0,09/0,12kW - 2800 rpm Coolant Motor Blade Dimension 3850 x 27 x 0.9 mm 9.3A... -
Page 3: Ec Declaration Of Conformity
The manufacturer declares that the machinery described herein conforms to the following EC directives and harmonized standards and relevant essential health and safety requirements. Manufacturer: Excision Pty Ltd Address: 35 Peck Street, Hamilton VIC 3300 Australia Phone: +61 3 5551 4555 Web: www.excision.com.au... -
Page 4: Warranty Conditions
WARRANTY CONDITIONS The machine is under the warranty of Excision Pty Ltd For a period of 2 years for mechanical parts, 1 year for electric and electronic parts from the date of purchase. This warranty is subject to all of the terms and conditions listed below: 1. -
Page 5: Warranty Registration Form
WARRANTY REGISTRATION FORM Machine Model : ………………………………………………………… Serial Number : ………………………………………………………… Invoice Date : ………………………………………………………… Invoice Number : ………………………………………………………… Dealer: Customer: ………………………… ………………………… Important! This form must be duly completed and returned to the manufacturer or its authorized dealer within two months after the date of purchase. -
Page 6: Table Of Contents
İçindekiler MACHINE CERTIFICATION AND IDENTIFICATION MARKING ......2 EC DECLARATION OF CONFORMITY ................3 WARRANTY CONDITIONS ....................4 CHAPTER I SAFETY ....................8 1. Safety Rules ........................8 2. Danger Zones on the Machine ................... 9 3. Safety Equipments and Assignments ................10 4. - Page 7 9.8.2. HYDRAULIC PISTON TIGHTING VALVE ............40 9.8.3. HYDRAULIC UNIT ....................41 9.9. COOLANT GROUP ..................... 42 9.10. BANDSAW GUIDE GROUP ..................43 9.11. ELECTRICITY GROUP ..................... 44 9.11.1. ELECTRICITY DRAWING ..................45 9.12. SPRING GROUP ......................47 9.13. BAND TENSION GROUP ..................48 ASSEMBLY OF INFEED TABLE ...................
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Page 8: Chapter I : Safety
CHAPTER I SAFETY 1. Safety Rules Never allow unqualified persons to operate or interfere with the machine. It is important to develop personal safety awareness. Observe all related safety regulations and pay attention for hazardous conditions. Discuss these conditions with your supervisor. You must use personal protective equipment, like safety glasses, gloves, safety work shoes. -
Page 9: Danger Zones On The Machine
2. Danger Zones on the Machine... -
Page 10: Safety Equipments And Assignments
3. Safety Equipments and Assignments... - Page 11 3.1. Cover Switch This switch provides to shut down the machine while the bow cover is open. Running the machine may cause wounding and serious gashes. Machine gives aural warning while the cover is open. 3.2. Down Limit Switch This switch is used to adjust the bow’s nadir to goes down. Down limit switch is a factory setting.
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Page 12: Warning Labels And Assignments
4. Warning Labels and Assignments 4.1. Glove Label Please use personal protective equipment, like glove, during operation and while changing the blade. 4.2. Electricity Neutral Warning Label In this label, we declared the instructions how to make the electric connection before installing machine or after handling the machine. -
Page 13: Chapter Ii : Description And Properties
CHAPTER II DESCRIPTION AND PROPERTIES 1. Technical Properties of the Machine MAIN MOTOR 2,2 kW, 1400 rpm HYDRAULIC MOTOR 0,37 kW, 1400 rpm COOLANT PUMP 0,09 kW, 2800 rpm CUTTING SPEED 25-90 m/min BLADE DIMENSIONS 3850x27x0,9 BLADE TENSION Min. 30 bar -Max. 50 bar BLADE QUALITY Bi Metal WORK STOCK DRIVE MECHANIZM... -
Page 14: Noise Level
4. Noise Level In accordance with the Machinery Directive 2006/42/EC The A-weighted continuous acoustic pressure does not exceed 70 dB (A). The maximum level of the C-weighted instantaneous acoustic pressure is always less than 130 dB. NOTE: With the machine operating, the noise level will vary according to the different materials being processed and setting up.The user must therefore assess the intensity and if necessary provide the operators with the necessary personal protection. -
Page 15: Properties Table According To Metal Sawdust
6. Properties Table According to Metal Sawdust Filing Shape of Thick, hard Thick, hard Thick, Thick, Thin, Thin, Like dust Thin and and short and brittle hard and hard and spiral and spiral and very curled sawdust curled curled curled curled Color of Blue or... -
Page 16: Chapter Iii : Transportation And Installation
CHAPTER III : TRANSPORTATION AND INSTALLATION 1. Handling the Unpacked Machine Make sure the machine is safely loaded and balanced when moving it with a forklift, failing to do so may cause personal injury or damage to the machine 2. After Unpacking the Machine Put the machine in a dry and sheltered place to prevent damage to the electrical and mechanical components. -
Page 17: Shipping Brace
4. Shipping Brace A shipping brace has been used to secure the saw frame to the saw base. Do not remove this brace until the machine is properly installed. 5. Machine Placement and Position The followings should be considered when positioning the machine: The floor: The machine should be placed on a levelled concrete floor. -
Page 18: Chapter Iv : Preparation Before Operation
CHAPTER IV PREPARATION BEFORE OPERATION 1- Cleaning Unpainted and uncoated machine surfaces were coated with a rust inhibitor prior to shipment. The rust inhibitor should be cleaned with an appropriate solvent. To prevent rust on unpainted surfaces, a light coat of machine oil can be applied. 2- Removing the Shipping Brace After positioning and levelling the machine, the shipping brace which secures the saw frame to the saw bed should be removed. - Page 19 4. It is important that the shipping brace should be removed from the saw before taking any further step. 5. Turn machine's main switch. Note: If the ‘emergency stop button’ is depressed, it must be released for the machine to run. 6.
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Page 20: Chapter V: Operation
CHAPTER V: OPERATION In this section, the functions of the machine will described to guide the operator to become familiar with the machine and its components. 1- Control Panel The following figure shows a general view of the machine control panel. The control elements on the panel will be described next. -
Page 21: 2- Blade Changing Procedure
2- Blade Changing Procedure In order to achieve accurate and efficient cuts, it is important to use a sharp and correct blade for the material being cut. 1- Raise the saw frame to its highest position 2- Turn the hand-wheel to left to loosen the blade. 3- Switch off the main power switch of the machine. - Page 22 6- Lower the chip brush away from the blade by loosening the chip brush locking lever. Caution: Wear heavy protective work gloves and safety glasses when handling blades to avoid injury. 7- Carefully remove the blade from the saw. 8- Uncoil the new blade and insert the blade around the band wheels. Warning: New blades are generally shipped in a coiled form.
- Page 23 12- Press the back edge of the blade fırmly against the flange of each band wheel. 13- Turn the hand-wheel to right (tensioning position) to exert sufficient tension on the saw blade. 14- Turn off the main switch of the machine. 15- Turn the knurled knobs clockwise to tighten the carbide pressure pads against the blade.
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Page 24: Chapter Vi: Maintenance
CHAPTER VI: MAINTENANCE The maintenance schedule is listed below on the basis of daily, weekly, monthly and six-monthly intervals. Utmost care should be given to the maintenance. Poor maintenance or neglecting some of its requirements will result in premature machine failure and/or unsatisfactory performance. 1- DAILY MAINTENANCE Clean/empty the chip reservoir whenever necessary. -
Page 25: Chapter Vii: Troubleshooting
CHAPTER VII: TROUBLESHOOTING Some of the generally faced troubles and their possible causes and/or remedies are presented in the following table. PROBLEMS/FAULTS POSSIBLE CAUSES AND REMEDIES Insufficient blade tension Incorrect or loose work stock clamping Use coarser blade pitch ... -
Page 26: Chapter Viii: Dismantling
CHAPTER VIII: DISMANTLING If the machine is to be scrapped; 1. Qualified personnel should carry out all dismantling process. 2. Switch the machine off and disconnect the power supply. 3. Drain the hydraulic oil and coolant. 4. Revert the preceding setting procedure for dismantling the machine. 5. -
Page 27: Chapter Ix: Spare Part List
CHAPTER IX: SPARE PART LIST... - Page 28 Band Tension Group 09 11 000 Spring Group 09 16 000 Electricity Group 04 09 000 Bandsaw Guide Group 09 15 000 Coolant Group 09 05 000 Hydraulic Group 09 12 000 Hydro mechanic Band Stretching Group 09 10 000 Gearbox Group 09 08 000 Vise Group...
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Page 29: Cupboard Group
9.1. CUPBOARD GROUP... - Page 30 Washer 06 014 006 018 Cupboard 09 01 950/06 129 Front Cover 09 01 550 Washer 06 055 06 392 Handle 06 256 Plate 06 531 Bolt 06 255/259 Bolt 06 199 Bolt 06 134 Pump Protection Plate 09 01 900 Cool.
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Page 31: Vise Undertray Group
9.2. VISE UNDERTRAY GROUP... - Page 32 Washer 06 247 Bolt 06 201 06 198 Bolt 06 040 Bolt 06 034 Tampon Group 09 02 500 Vise Undertray Group 09 02 400 Vise Setting Nut 09 02 300 Vise Sledge Plate 09 02 200 Vise Sledge Plate 09 02 100 Part No Description...
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Page 33: Joint Frame Group
3. JOINT FRAME GROUP Bolt M 4x10 06 133 Bolt M 6x15 06 177 Bolt M 5x35 06 255 Washer M 12 06 247 Bolt M 12x40 06 041 Bolt M 12x45 06 170 Connection Plate 09 03 440 Bolt M 6x30 06 486 06 293... -
Page 34: Motion With Hydraulic Vise Group
9.4. MOTION WITH HYDRAULIC VISE GROUP... -
Page 35: Vise Group
9.5. VISE GROUP Cover 09 06 400 Feeder Gearbox Group 09 06 030 Fixed Jaw Group 09 06 020 Name of the Machine Adjusting Motion Jaw Group Working Time 09 06 010 Operation Time 1 Piece/Minute Part Part Code Diemension Description Q.ty Name... -
Page 36: Gearbox Group
9.6. GEARBOX GROUP 02 247 Washer 02 159 Bolt M 12x60 02 023 Bolt M 16x40 02 014 Flange Motor 02 009 02 001 Gearbox 09 08 300 Setting Nut Pulley 09 08 200 09 08 100 Name of the Machine Adjusting Pulley Washer Working Time... -
Page 37: Band Saw Guide Group
9.7. BAND SAW GUIDE GROUP Bolt M3x20 06 533 Bolt M6x12 06 134 Wheel Ø175 06 480 Ø6x24 06 439 Bolt M8x60 06 376 06 103 Ø 6x50 1x9,5x30 06 078 Spring 06 056 Washer Washer 06 038 5/16 Washer 06 028 M 16 Murmel... -
Page 38: Hydraulic Group
9.8. HYDRAULIC GROUP... -
Page 39: Body Lift Up Piston
9.8.1. BODY LIFT UP PISTON... -
Page 40: Hydraulic Piston Tighting Valve
9.8.2. HYDRAULIC PISTON TIGHTING VALVE Bolt M4*6 09 12 405 Bolt M4*6 06 455 Scale 06 541 M18 Pul 06 542 12*2 O-Ring 06 264 Bolt M5*8 06 236 Bolt M6*12 04 128 Bolt 1/8*6 04 085 M18*1,5 04 043 Valve Cover 03 12 404 Hid. -
Page 41: Hydraulic Unit
9.8.3. HYDRAULIC UNIT... -
Page 42: Coolant Group
9.9. COOLANT GROUP Hose 06 214 Hose 06 387 4.65 Valve 06 105 Connector 1/4 *12 04 084 Connector 04 044 PHT 1204 04 005 Connector Coolant Pump 02 018 PA 70/180 Name of the Machine Adjusting Working Time Connector 01 107 Operation 1 Piece/Minute... -
Page 43: Bandsaw Guide Group
9.10. BANDSAW GUIDE GROUP... -
Page 44: Electricity Group
9.11. ELECTRICITY GROUP 150 01 170 Top Limit Switch Bottom Limit Switch 150 01 020 150 01 050 Break-off Switch 150 01 020 Cover Switch 150 01 020 Cupboard Switch Control Panel Cupboard Name of the Machine Adjusting Working Time Time Part Code &... -
Page 45: Electricity Drawing
9.11.1. ELECTRICITY DRAWING... -
Page 47: Spring Group
9.12. SPRING GROUP M 12 06 375 Washer M 10 06 318 M 10 06 317 Spring Ø10x60x250 06 077 Bolt M 10x40 06 059 Bolt 20x20x57 09 16 300 Spring Connection Bolt 09 16 200 Spring Connection Console 09 16 100 No. -
Page 48: Band Tension Group
9.13. BAND TENSION GROUP... -
Page 49: Assembly Of Infeed Table
ASSEMBLY OF INFEED TABLE...
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