Do you have a question about the CURB CHARGER GEN 1.1 and is the answer not in the manual?
Questions and answers
Summary of Contents for RHEINMETALL CURB CHARGER GEN 1.1
Page 1
CURB CHARGER, GEN 1.1 ENGLISH OPERATING INSTRUCTIONS...
Page 2
Edited by: Liability Pierburg GmbH, Rheinmetall Technical Publications GmbH The contents of this publication have been checked for conformity with the hardware and software described. Nevertheless, deviations cannot be ruled out and no guarantee is given for complete conformity. The information contained in this and MS Motorservice International GmbH publication is checked regularly.
The sequence of safety instructions is based on the product life cycle. Please also observe the vehicle-specific operating instructions. Intended use The Curb Charger Gen 1.1 charges batteries in electric vehicles and is intended for use in public and private settings. The Curb Charger can be used outdoors. Any other use is considered improper and therefore constitutes misuse of the device. Any misuse is an abuse of the device.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Safety symbols The following table supplements the section ‘Explanation of warnings’ with specific symbols that can be found in the operating instructions and enclosed documents. The table is intended solely as an aid and does not claim to be exhaustive. Symbol Meaning General warning sign Warning: obstacles on the floor Warning: electrical voltage Warning: suspended load...
Electric shock f Only qualified personnel may remove the charging module from the Curb Charger. 2.6.3 Unauthorised opening of the electronic module The electronic module must not be opened at the installation location. The electronic module may only be opened by qualified personnel or a competent service provider (e.g. Rheinmetall) in a clean and dry environment. 2.6.4 Safety devices DANGER Modifying, removing, bypassing or disabling safety devices Serious injuries or death f Do not modify, remove, bypass or disable the safety devices.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 2.7.4 Crushing CAUTION Missing protective equipment Injuries and bruises due to lack of protective equipment f Wear protective gloves, safety shoes and protective clothing, including reflectors. WARNING Incorrect lifting and transporting of heavy components Injuries and bruises f Wear protective gloves, safety shoes and protective clothing, including reflectors.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Safety instructions for damaged plugin connections and damaged charging socket DANGER Touching live parts and plug-in connections damaged by fire Electric shock and / or burns f Inform the operator of any existing damage. f If the plugin connections and / or charging socket are damaged, have qualified personnel take the Curb Charger out of operation immediately.
The operator must prevent unauthorised access to the Curb Charger and other networks or systems. Only the company network or the Internet should be accessed if necessary and only after appropriate protective measures (e.g. firewalls and / or network segmentation) have been taken. Rheinmetall recommends installing software updates as soon as they are available and only using the latest software versions. Outdated or no longer supported versions increase the risk of cyber threats.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 2.12 Product identification The type plate is located under one of the two glass inserts on the top of the Curb Charger. The most important information is shown on the type plate.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Scope of supply At present, four items are available to order, which are supplied with the corresponding accessories. The following orders are possible. • Curb Charger unit •...
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Electronic module system overview An overview of the electronic module is shown below. Fig. 3: Electronic module No� Description Maintenance access point Pressure equalisation membrane Voltage supply connection Grommet Temperature sensor Charging socket lock actuator...
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Technical data Functional characteristics Features and options Curb Charger Curb Charger type 2, 32 A IEC 62196-1, –2 and 61851-1 Usage (as per IEC 61439-7): AEVCS Plug interlock (type 2) Charging socket flap lock Adjustable charging current (0 to 32 A) Contactor malfunction monitoring...
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Storage and transport 5.4.1 Storing and transporting Curb Charger units The Curb Charger units can be stored and transported on pallets. Observe the following general conditions when storing and transporting the Curb Charger unit: •...
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Overall structure The Curb Charger does not have an integrated grid transfer point, which is why a separately installed meter connection column or a house connection box must be provided. In addition to the mains meter, a residual current device (RCD: type A, type A EV, type B or type B+) and a miniature circuit breaker (MCB: recommended 3 × 32 A with C characteristic) are also required for each system in the meter connection column or the house connection box to protect the systems.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Civil engineering works The following section describes the installation and placement of the Curb Charger unit on the street. 6.3.1 Required tools and auxiliaries The following tools and auxiliaries are not included in the scope of supply: •...
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 6.3.6 Installation CAUTION Missing protective equipment Injuries due to lack of protective equipment f Wear protective gloves, safety shoes and protective clothing, including reflectors. The removal and dismantling of old kerbstones is not addressed in this section and is assumed to be a given / already completed. First, the connection for the flexible empty pipes is attached to the Curb Charger unit on both sides. The electrical supply cable is inserted into the left-hand connection hole (when viewed from the road –...
Page 33
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH The foundation is prepared for installation of the Curb Charger unit in accordance with the applicable standards (see section "6.3.4 Superstructure and empty pipe"). It is important that two recesses are provided in the foundation for the empty pipes. Fig.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Once the civil engineering work has been completed, the system should be installed in the ground as shown in Fig. 16. On the right-hand side you can see the empty pipe installed with a gradient, which will be used for the supply line at a later date. f Make sure that the empty pipes end in the frost protection layer.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Electrical installation work ATTENTION Vibrating plate for laying the pavement Damage to the electronic module due to vibration (vibrating plate) f Do not carry out the electrical installation work until the paving slabs have been laid. NOTE Clarify in advance which work can / may be carried out by an electrically skilled person and which work must be carried out by a licensed electrical contractor. This may be regulated differently from country to country.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 6.4.4 Laying the cable in the ground The cables coming from the meter connection column and the underground cable are installed in the same way as conventional charging stations.
Page 41
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Connect the QUICKON to the individual cables. Note the pin assignment on the plug (labelled). Please also refer to the instructions supplied with the QUICKON plug. 1. Remove 80 mm of sheathing from the end of the supply cable (1). 2.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Connecting electronic modules and putting them into operation General High electrical power must be available for charging electric vehicles over a long period of time. The installation of the Curb Charger must meet the performance requirements. To ensure that these requirements are implemented correctly, these installation instructions are intended for trained and instructed electrically skilled persons. Qualified electrically skilled persons are responsible for safety during installation and correct acceptance for subsequent use by the operator and end user.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH You can then insert or remove the SIM card. The SIM card holder is located between the two micro USB ports. To insert the SIM card: f Insert the SIM card correctly into the SIM card slot. ATTENTION SIM card slot Damage caused by using an adapter f To avoid damaging the SIM card slot, use a micro SIM card without an adapter.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Each parameter is adequately described on the respective tab of the web user interface. Further information on the parameters can be found on the tabs State, Operator, Settings and Documentation. The State tab of the control system interface of the charging system can be accessed via the URL http://192�168�123�123.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 7.2.11 Load management Under certain circumstances, it may be necessary to reduce the charging capacity to less than 22 kW, as the maximum charging capacity is limited by the capacity of the building connection, local conditions and normative and legal requirements. The load management of the Curb Charger intelligently controls the charging capacity of the charging points and prevents network overloads.
Page 51
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH To connect the plug for the power supply, proceed as follows: f If you have not already done so, Turn the bayonet catch of the plug 90° to the stop on the left (unlock). When the plug is unlocked, the marking must be parallel to the front side of the Curb Charger unit.
Page 53
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH (see Fig. 37). f Then press the caps onto the fitted safety screws Fig. 37: Attach caps f Attach the operator sign using the screws supplied. The tightening torque 2 Nm ±0.5 Nm (see Fig. 38). Operator sign Fig.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Operation System overview The following graphic shows a top view of the Curb Charger and provides an overview of the visible system components of the electronic module. Seen from above, the electronic module contains the following components. Fig.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 8.2.2 Energy meter display The energy meter measures and displays the amount of energy transferred from the charging system to the vehicle. The display is read as follows: Fig.
Page 59
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 3. Open the charging socket closure cap above the charging socket using the plug (see Fig. 43). To do this, guide the plug vertically from the front towards the closure cap. There is a nose on the front of the closure cap that can be inserted into the opening on the top of the plug.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Obtaining and checking billing data via transparency software NOTE This procedure currently only applies to Germany and Austria. A measurement data record provided by the operator can be analysed using transparency software to track the transaction and associated billing in compliance with weights and measures regulations.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 8.4.2 Verifying billing data via transparency software To check the billing data, the signature of the OCMF files must be loaded. The OCMF file is provided by the operator via email. f Select and copy the data in the following area: Fig. 45: Email with OCMF data – Export as .xml f Save the copied data as an .xml file using a text editor program.
Page 65
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH Alternatively, the data and the public key can be entered manually: f Copy the highlighted area. Fig. 48: Email with OCMF data – Highlighted area f Click on Data and f Manual Entry in the menu bar. Fig.
Page 67
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH After successful verification, the following display appears: Fig. 51: Transparency software display – Successful verification PAGE 66...
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 10 Servicing and maintenance 10.1 Cleaning and care DANGER Touching live parts Electric shock f The systems may only be cleaned and care for by qualified personnel. f Before cleaning live components, safely isolate all supply lines from the supply voltage and check that they are dead. f Secure the power supply units against being switched on again. f Only clean the Curb Charger when it is fully assembled.
Complete the commissioning report in accordance with DGUV Regulation 3 or comparable national regulations. 11 Service and support f For service and support, please contact: RHEINMETALL AG Spare parts orders, training enquiries and technical information Germany Phone: +49 02133 267177 Further contact options and information can also be found on the homepage: https://www.rheinmetall.com/en/...
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 14 Measurement accuracy information according to EU type examination certificate REQUIREMENTS FOR THE OPERATOR The operator of the charging device is the user of the measuring device within the meaning of Article 31 of Germany's Weights and Measures Act.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 15 Seal concept ATTENTION Damaged system seal Tampering with system components inside the Curb Charger f The operator must be informed immediately if seals and covers are missing. f The system must be taken out of operation.
OPERATING INSTRUCTIONS FOR THE CURB CHARGER, GEN 1.1 05 / 2025 V01.01 ENGLISH 16.2 List of figures and tables 16.2.1 List of figures Figure number Figure name Page Fig. 1 Type plate for Curb Charger Fig. 2 Curb Charger structure Fig. 3 Electronic module Fig. 4 Connection diagram Fig.
Need help?
Do you have a question about the CURB CHARGER GEN 1.1 and is the answer not in the manual?
Questions and answers