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Condair RO-E Installation Manual

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INSTALLATION MANUAL
Pure Water System
Condair RO-E
Humidification, Dehumidification
and Evaporative Cooling

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Summary of Contents for Condair RO-E

  • Page 1 Read and save these instructions. This manual to be left with the equipment. INSTALLATION MANUAL Pure Water System Condair RO-E Humidification, Dehumidification and Evaporative Cooling...
  • Page 2 Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorized by Condair Group AG. Copyright Notice ©...

  • Page 3: Table Of Contents

    Notes on supply water line 5.4.8 Notes reverse osmosis water line 5.4.9 Notes on drain lines 5.4.10 Connection of the external pressure tank(s) to the Condair RO-E(+) pure water system 5.4.11 Connecting the optional pressure tank safety valve 2613276-0 EN 2506 Contents...
  • Page 4 6.1.2 External pressure tank 37 US gal (140 l) for Condair RO-E(+) 6.1.3 Internal pressure tank 26.6 US gal (25 l) for Condair RO-E 20, RO-E(+) 40 & 100 Appendix Dimensional drawing Condair RO-E(+) pure water system Dimensional drawing external pressure tank...

  • Page 5: Introduction

    Thank you for choosing the Condair RO-E(+) pure water system. The Condair RO-E(+) pure water system incorporates the latest technical ad van ces and meets all rec- ognized safety standards. Nevertheless, improper use of the Condair RO-E(+) pure water system may result in danger to the user or third parties and/or damage to property.

  • Page 6: Language Versions

    If the equipment changes hands, this installation manual must be passed on to the new operator. If the installation manual gets misplaced, please contact your Condair representative. Language versions This installation manual is available in other languages. Please contact your Condair representative for information. Introduction...

  • Page 7: For Your Safety

    For safety and warranty reasons any action beyond the scope of this manual must only be carried out by a Condair service technician or trained personnel authorized by Condair. It is assumed that all persons working with the Condair RO-E(+) are familiar and comply with the ap- propriate regulations on work safety and the prevention of accidents.

  • Page 8: Danger That May Arise From The Condair Ro-E(+) Pure Water System

    Touching live parts may cause severe injury or danger to life. Prevention: Before carrying out any work on the components of the Condair RO-E(+) pure water sys- tem make sure the system is disconnected from the mains and secured against inadvertent power-up.

  • Page 9: Ensure Safe Installation

    Preventing dangerous situations All persons working on the Condair RO-E(+) pure water system are obliged to immediately report any alterations to the system that may affect safety to the responsible person of the owner and to secure the Condair RO-E(+) pure water system against unintentional activation.

  • Page 10: Product Overview

    3.1.1 Model overview Condair RO-E pure water systems The Condair RO-E pure water system is designed for the production of reverse osmosis water for Condair isothermal humidifiers and is available in 4 models with different maximum pure water output. All four models have the same housing and the same electrical parts.
  • Page 11 RO-E 200 RO-E 300 2613276-0 EN 2506 Product Overview...

  • Page 12: Which Ro-E Pure Water System For Which Condair Isothermal Humidifier

    Which RO-E pure water system for which Condair isothermal humidifier Condair device Nominal capacity RO-E Type Usable volume in lb/hr pressure tank at 72.51 psi (5 bar) internal external 10 (Single unit "S") RO-E 40 15 (Single unit "S") RO-E 40 20 (Single unit "S") RO-E 40 30 (Single unit "M") RO-E 40 26.95 gal...

  • Page 13: Product Overview Condair Ro-E+ Pure Water Systems

    3.3.1 Model overview Condair RO-E+ pure water systems The Condair RO-E+ pure water system is designed for the production of reverse osmosis water for Condair adiabatic humidifiers and is available in 4 models with different maximum pure water output. All four models have the same housing and the same electrical parts.

  • Page 14: Which Ro-E+ Pure Water System For Condair Adiabatic Humidification Systems

    The Condair RO-E+ pure water system for Condair adiabatic humidification systems (Condair DL or Condair ME) must be selected based on the required humidification capacity. For Condair DL or Condair ME systems with a humidification capacity >79.25 gal/hr (>300 l/hr) an appropriate Condair RO DL or Condair ML RO pure water system must be used.

  • Page 15: Available Options

    Conductivity measuring (CM) in the control compartment. –– Note: Condair RO-E+ pure water systems have the conductivity measuring installed as standard. The conductivity and temperature sensor is installed in the standard logic block and connected to the conduc-...

  • Page 16: Available Accessories

    The Condair IC2 control unit is used for Condair RO-E(+) stand-alone systems only. The Condair IC2 control unit is equipped with a touch panel to operate the control software, an operation status LED which indicates normal operation (LED lights green), warning (LED lights yellow) and error status (LED lights red).
  • Page 17 Sampling tap for installation in the supply water pipe for taking water samples. Hose set Hose set for connecting the Condair RO-E(+) pure water system and its accessories. External pressure tank External pressure tank with a nominal volume of 36.98 gal (140 l) (us- able volume at 72.51 psi (5 bar): 26.95 gal (102 l)).

  • Page 18: System Overview

    Section 5.4.5 – Supply water requirements for the Condair RO-E(+) pure water system, available as accessory) Fig. 1: Principal system layout Condair RO-E(+) stand-alone systems (figure shows RO-E 100 with internal pressure tank) Product Overview 2613276-0 EN 2506...
  • Page 19 Supply water requirements for the Condair RO-E(+) pure water system, available as accessory) Fig. 2: Principal system layout Condair RO-E(+) integrated systems (figure shows RO-E 100 with internal pressure tank and Condair RS steam humidifier) 2613276-0 EN 2506 Product Overview...

  • Page 20: Important Notes

    Check packing slip to ensure all parts has been delivered. All material shortages are to be reported to your Condair supplier within 48 hours after receipt of the goods. Condair assumes no responsibility for any material shortages beyond this period.

  • Page 21: Mounting And Installation Work

    Touching live parts may cause severe injury or danger to life. Prevention: Before carrying out any work on the components of the Condair RO-E(+) pure water sys- tem make sure the system is disconnected from the mains and secured against inadvertent power-up.

  • Page 22: Requirements On Siting And Installation

    Requirements on siting and installation Typically, the siting of a Condair RO-E(+) pure water system is determined at the planning stage and set down in the facility documentation. The following general guidance on component siting should be observed in all cases, however: –...
  • Page 23 – Install the Condair RO-E(+) pure water system components in such a manner that they are freely accessible with sufficient space available for operation and maintenance purposes.

  • Page 24: Positioning The Condair Ro-E(+) Pure Water System Components

    Fig. 3: Positioning of the system components for Condair RO-E(+) 40 - 100 pure water systems with or without optional external pressure tank (unit cover of Condair RO-E(+) unit removed for better visibility)
  • Page 25 Fig. 4: Positioning of the system components for Condair RO-E(+) 200 - 300 pure water systems with external pressure tank (unit cover of Condair RO-E(+) unit removed for better visibility) 2613276-0 EN 2506...

  • Page 26: Mounting Of The Pre-Filter

    Fig. 4 • Make sure the drain line of the Condair RO-E(+) pure water system is as short as possible and the drain funnel is located below the drain connector of the Condair RO-E(+) pure water system. •...

  • Page 27: Positioning The Condair Ro-E(+) Pure Water System

    Positioning the Condair RO-E(+) pure water system (unit cover of Condair RO-E(+) unit re- moved for better visibility) Place the Condair RO-E(+) pure water system at the desired position and align unit with the four screw feet exactly horizontal using a level.

  • Page 28: Positioning The External Pressure Tank(S)

    Fig. 14 for maximum length of the tank connection hoses. The pressure tank(s) can be positioned to the left or to the right of the Condair RO-E(+) pure water system. Secure the external pressure tank(s) against tilting with appropriate securing devices.

  • Page 29: Water Installation

    13 Funnel with trap connected to building waste water line Sampling tap (optional, available as accessory) 14 Floor drain Fig. 7: Principal water installation for Condair RO-E(+) 40/100 without pressure tank safety valve (unit cover removed for better visibility) 2613276-0 EN 2506 Mounting and installation work...

  • Page 30: Principal Water Installation For Condair Ro-E(+) 40/100 With Pressure Tank Safety Valve (E.g. Ce Certified Systems)

    Sampling tap (optional, available as accessory) 15 Safety valve Condair RO-E(+) pure water system Fig. 8: Principal water installation for Condair RO-E(+) 40/100 with pressure tank safety valve (unit cover removed for better visibility) Mounting and installation work 2613276-0 EN 2506...

  • Page 31: Principal Water Installation For Condair Ro-E(+) 200/300 Without Pressure Tank Safety Valve

    13 Funnel with trap connected to building waste water line Sampling tap (optional, available as accessory) 14 Floor drain Fig. 9: Principal water installation for Condair RO-E(+) 200/300 without pressure tank safety valve (unit cover of Condair RO-E(+) removed for better visibility) 2613276-0 EN 2506 Mounting and installation work...

  • Page 32: Principal Water Installation For Condair Ro-E(+) 200/300 With Pressure Tank Safety Valve (E.g. Ce Certified Systems)

    Sampling tap (optional, available as accessory) 15 Safety valve Condair RO-E(+) pure water system Fig. 10: Principal water installation for Condair RO-E(+) 200/300 with pressure tank safety valve (unit cover of Condair RO-E(+) removed for better visibility) Mounting and installation work...

  • Page 33: Supply Water Requirements For The Condair Ro-E(+) Pure Water System

    10 mg/l max. 0.2 mg/l max. 0.05 mg/l max. 1.0 max. 1 mg/l Common preconditions for the use of a water softener on the Condair RO-E pH level of incoming water 6.5 - 7.0 >7.0 - 7.5 >7.5 - 8.0 Max.

  • Page 34: Material Specifications Water Installation

    The corresponding ISO standards/DIN 8063 must be complied with regarding tolerances and di- mensions. 5.4.7 Notes on supply water line The supply water line to the Condair RO-E(+) pure water system must be carried out according to one of the overview diagrams (see Fig. 7 Fig.

  • Page 35: Notes Reverse Osmosis Water Line

    Drain line of the Condair RO-E(+) pure water system The drain line of the Condair RO-E(+) pure water system (inner diameter 0.39" (10 mm)) must be con- nected to the drain connection (hose connection with an outside diameter of 0.39" (10 mm)) according to the overview diagrams (see Fig.

  • Page 36: Connection Of The External Pressure Tank(S) To The Condair Ro-E(+) Pure Water System

    1. Loosen the six screws on the cover of the Condair RO-E(+) pure water system and remove the cover. 2. Break out the pre-cut hose passage on the desired side of the cover and attach the supplied edge protection to the cut-out.
  • Page 37 P. in P. out max. 13 ft (4 m) Fig. 12: Connecting the external pressure tank to the Condair RO-E+ 200/300 pure water system (figure shows RO-E+ 200, unit cover removed for better visibility) 2613276-0 EN 2506 Mounting and installation work...
  • Page 38 P. in P. out max. 13 ft (4 m) Fig. 13: Connecting the optional external pressure tank to the Condair RO-E(+) 40/100 pure water system with internal pressure tank (figure shows RO-E 100, unit cover removed for better visibility) Mounting and installation work...
  • Page 39 Connecting several external pressure tanks to the Condair RO-E(+) pure water system Up to three external pressure tanks can be connected to a RO-E(+) pure water systems according to the schematic diagram shown in Fig. max. 13 ft (4 m) from P.Out...

  • Page 40: 5.4.11 Connecting The Optional Pressure Tank Safety Valve

    For Condair RO-E(+) 40/100 pure water systems, the safety valve must always be mounted right above the Condair RO-E(+) pure water system so that the pipe from the inlet connection at the safety valve has a constant downslope to the connection at the Condair RO-E(+) pure water system.

  • Page 41: Connecting The Pressure Tank Safety Valve To The Condair Ro-E(+) 40/100 Pure Water Systems

    Fig. * supplied with the safety valve Fig. 15: Connecting the pressure tank safety valve to the Condair RO-E(+) 40/100 pure water system (figure shows RO-E 100, unit cover unit removed for better visibility) 2613276-0 EN 2506 Mounting and installation work...
  • Page 42 Connection 2. Loosen retaining screw and remove unit cover. 2. Install the JG bulkhead fitting with the angle connector in the rear wall of the housing. 3. Connect the ø8 mm JG hose to the elbow connector of the JG bulkhead fitting and route the hose to the inlet of the safety valve, cut the hose to length and connect it to the elbow connector of the safety valve.

  • Page 43: Connecting The Pressure Tank Safety Valve To The Condair Ro-E(+) 200/300 Pure Water Systems

    ø8 mm JG inlet hose connected to "P.in" in the Condair RO-E(+) 200/300 pure water system Fig. 16: Connecting the pressure tank safety valve to the Condair RO-E(+) 200/300 pure water systems 2613276-0 EN 2506 Mounting and installation work...
  • Page 44 Connection 1. Cut the ø8 mm JG hose connected to the upper angle connection of the first external pressure tank approx. 2" (50 mm) to max. 4" (100 mm) away from the upper angle connection. 2. Connect the open hose ends of the cut hose to the ø8 mm JG T-connector as shown in Fig.

  • Page 45: Electrical Installation

    All cables must be led into the devices, via appropriate cable strain relief or grommets. The cable for the optional leakage sensor can be led into the Condair RO-E(+) pure water system from top via a cable grommet or from the bottom via the cable opening (fix cable with a clamp strap to the unit).

  • Page 46: Electrical Connections Of The Water Softeners

    Connect the potential free regeneration contact of the water softener Envirofalk 40 CK according to the wiring diagram above to terminals "V+" and "IN" of terminal block "X11" on the driver board of the Condair RO-E(+) pure water system. Double water softener "Envirofalk MC-N2C/N2CT"...

  • Page 47: Electrical Connections Of The Condair Ro-E(+) Pure Water System

    Connect 24 V power supply cable and the RS485 control cable to the corresponding terminals on the control board of the Condair control unit and the driver board inside the control compartment of the RO-E(+) pure water system according to the wiring diagram above.
  • Page 48 Connect RS485 control cable to terminal "RS485-1" ("X3") on the driver board inside the control compartment of the Condair RO-E(+) pure water system and to the terminal "RS485-2" on the driver board inside the control compartment/control unit of the appropriate Condair humidifier (Condair DL, RS, etc.) according to the wiring diagram shown above.
  • Page 49 Connect the optional leak sensor "SENS7" has to be connected according to the wiring diagram above to the corresponding terminals of the plug "X22" on the driver board in the control compartment of the Condair RO-E(+) pure water system. 2613276-0 EN 2506...
  • Page 50 This relay closes as soon as the Condair RO-E(+) pure water system produces reverse osmosis water. – "Unit on" (Terminal 9 and 10): This relay closes as soon as the voltage supply to the Condair RO-E(+) pure water system is switched on. – "Furnace": This relay is not supported.
  • Page 51 The electrical isolator must be mounted in direct proximity of the the Condair RO-E(+) pure water system (max. distance 40" (1 m)) and must be easily accessible in a height between 40" (1.0 m) and 59"...

  • Page 52: Product Specification

    Product specification Technical data 6.1.1 Technical data RO-E(+) pure water system Model RO-E(+) 40 RO-E(+) 100 RO-E(+) 200 RO-E(+) 300 Pure water output RO-E 15.3 US gal/hr 27.7 US gal/hr 15.3 US gal/hr 52.8 US gal/hr at 5°C against 1 bar...

  • Page 53: External Pressure Tank 37 Us Gal (140 L) For Condair Ro-E(+)

    12 psi (0.8 bar) Pressure tank connection JG ø8 mm 6.1.3 Internal pressure tank 26.6 US gal (25 l) for Condair RO-E 20, RO-E(+) 40 & 100 Nominal volume 6.6 US gal (25 l) Usable volume at 5 bar 4.8 US gal (18 l) Dimensions Height: 18.58"...

  • Page 54: Appendix

    Appendix Dimensional drawing Condair RO-E(+) pure water system 16.53" (420) 19.69" (500) 19.06" (484) 23.11" (587) 4.37" (111) Dimensions in inches (mm) 2.91" (74) 3.66" 1.14" (93) (29) Supply water inlet connector (G 3/4" male thread) Reverse osmosis water outlet connector (G 3/4"...

  • Page 55: Dimensional Drawing External Pressure Tank

    Dimensional drawing external pressure tank ø16.54" (ø420) Dimensions in inches (mm) 2613276-0 EN 2506 Appendix...

  • Page 56: Wiring Diagram Condair Ro-E(+) Pure Water System - 230 V

    Wiring diagram Condair RO-E(+) pure water system - 230 V RS 485-1 RS 485-2 GND D+ D- GND D+ D- Appendix 2613276-0 EN 2506...

  • Page 57: Wiring Diagram Condair Ro-E(+) Pure Water System - 120 V

    Wiring diagram Condair RO-E(+) pure water system - 120 V RS 485-1 RS 485-2 GND D+ D- GND D+ D- 2613276-0 EN 2506 Appendix...

  • Page 58: Hydraulic Diagram Condair Ro-E Pure Water System

    Hydraulic diagram Condair RO-E pure water system V ̇ V ̇ V ̇ Appendix 2613276-0 EN 2506...

  • Page 59: Hydraulic Diagram Condair Ro-E+ Pure Water System

    Hydraulic diagram Condair RO-E+ pure water system V V V 2613276-0 EN 2506 Appendix...
  • Page 60 Notes...
  • Page 61 Notes...
  • Page 62 Notes...

  • Page 63: Warranty

    The warranties set forth herein are in lieu of all other warranties expressed or implied by law. No liability whatsoever shall be attached to CONDAIR until said products have been paid for in full and then said liability shall be limited to the original purchase price for the product.
  • Page 64 Buy authentic Condair parts factory direct. Would you recommend Condair? Take our two question survey. U.S.A. 1021 6th Street Racine, WI 53403 CANADA 2740 Fenton Road Ottawa, Ontario K1T 3T7 TEL: 1.866.667.8321 EMAIL: na.info@condair.com WEBSITE: www.condair.com...

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