Summary of Contents for FAS 2000
- Page 1 Operation Manual Dry Vaporizer Type “FAS 2000“ Revision: 23.01 Version: March 2019 Prepared by: Mr. Lutz Püster Released by: Mr. Frank Hoppenheidt „FAS 2000“ - Rev. 23.01 03/2019...
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Page 2: Table Of Contents
Not intended use of a Vaporizer ................12 Nameplate of the vaporizer unit ................13 Technical Data ................13 Size / Dimensions / Weight ..................13 Operating conditions and technical data..............14 4.2.1 Environmental conditions ..................14 - 2 - „ „FAS 2000“ - Rev. 23.01 03/2019... - Page 3 Restart of the Vaporizer after disturbances and hazards ........... 19 Maintenance ................21 General Notes ......................21 Maintenance and Inspection ..................21 Drawings ..................22 Wiring diagrams ................22 Co-applicable documents ............22 - 3 - „ „FAS 2000“ - Rev. 23.01 03/2019...
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Page 4: Important Information
1 Important Information 1.1 General The Dry Vaporizer type “FAS 2000” with capacity 15 kg/h, 25 kg/h, 32 kg/h, 40 kg/h, 60 kg/h, 100 kg/h or 170 kg/h, described in this operation manual (hereafter referred to as the “Vaporizer“) left our works in a safety-related proper and checked condition. In order to maintain this condition and to guarantee a proper and safe operation it must only be used for the purpose for which it was designed by the manufacturer. -
Page 5: Operation Instructions Validity
The signal words used in this operation manual have the following meaning: Danger! Means that not observance of the safety measures will cause serious personal injury, death and / or major property damage. - 5 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 6: Conformity With European Directives
Member States concerning electromagnetic compatibility, Directive on equipment intended for use in potentially explosive atmospheres (ATEX) (Directive 2014/34/EU of the European Parliament and the Council of 26. - 6 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 7: Explosion Protection Marking Acc. To Directive 2014/34/Eu And En 60079-0:2012
Warning Electrical installation, initial start-up and maintenance work shall be performed by qualified personnel only which is entitled through their education to carry out - 7 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 8: Obligations By The User
Disturbances that can affect safety must be made good. 2.6 Organisational measures The user shall provide for necessary personal protection equipment. Furthermore all existing technical safety devices, equipment and installation shall be checked at regular intervals. - 8 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 9: Hazards Arising From Excessive Pressure
If any part of the Vaporizer are not in a proper condition, it has to be exchanged immediately by qualified personnel (please refer to section 2.2). Use only original spare and ware parts supplied by the manufacturer. - 9 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 10: Description Of The Vaporizer
They open the solenoid valve(s) installed in the inlet of the Vaporizer when reaching 60°C and shutoff if the temperature falls under 50°C. - 10 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 11: Intended Use Of A Vaporizer
LPG. The type FAS 2000 of the capacity 15 kg/h, 25 kg/h and 40 kg/h may be installed in ex zone 2 only in the continuous operation. It may be decommissioned only for servicing or in a case of any disturbance or repair. -
Page 12: Not Intended Use Of A Vaporizer
The terminal boxes installed on the aggregate are to be checked by the operator on tightness. See additionally „tips for dry vaporizer type FAS 2000 with gas-tight terminal boxes“. -
Page 13: Nameplate Of The Vaporizer Unit
4 Technical Data 4.1 Size / Dimensions / Weight FAS-No. 20333 203325 20554 20332 20555 20556 20640 Execution [kg/h] 40 * Height [mm] Weight [kg] Power rating at minimum gas-input temperature +15°C! - 13 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 14: Operating Conditions And Technical Data
- Operating temperature**: +40 to +80°C - allowed min. / max. temperature (TS***): -20° (-40°)* to +100°C * depending on Execution; ** gas-output temperature out of vaporizer according AD 2000 HP801 Nr. 25; *** designed temperature according to PED Information The maximum input pressure may not exceed the saturation vapor pressure of the medium used (propane, butane or mixtures thereof) at 50 °C. -
Page 15: Electrical Part
(Precision steel pipe) [mm] Outlet (Precision steel pipe) [mm] 4.3.2 Electrical connection The electrical connection of a Vaporizer unit occurs on the terminal strips in the terminal connection box of the Vaporizers. - 15 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 16: Potential Equalisation System
For storage purposes the Vaporizer unit should be kept in its original packing as long as possible. Lifting and handling of the Vaporizer may only be made using the eyebolts placed at the housing by no means the connection pipes may be used. - 16 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 17: Mounting
Further all screwed connections of the Vaporizer have to be checked and if required re-tightened (hand-tight). Afterwards the pipelines of the gas engineering part have to be - 17 - „ „FAS 2000“ - Rev. 23.01 03/2019... - Page 18 Vaporizer in the inlet and outlet line of the unit is not in the responsibility of FAS GmbH. Afterwards the electrical feeding cable is to be installed and connected in the terminal box.
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Page 19: Operation
7.6 Restart of the Vaporizer after disturbances and hazards The restart is only allowed, if the hazards and their cause have been eliminated. - 19 - „ „FAS 2000“ - Rev. 23.01 03/2019... - Page 20 Level sensor in liquid trap Re-condensation after longer Evacuate the liquid trap does respond. standstill, accumulation of residues. Actuate resetting pin Max. temperature limiter Unfavorable starting conditions does release (100°C). - 20 - „ „FAS 2000“ - Rev. 23.01 03/2019...
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Page 21: Maintenance
Repair works on the Vaporizer unit may only be carried out by qualified staff of company Flüssiggas-Anlagen GmbH. In case of exchange of spares and components only parts have to be used that have been supplied by Flüssiggas-Anlagen GmbH. - 21 - „ „FAS 2000“ - Rev. 23.01 03/2019... -
Page 22: Drawings
EC 70002- EC 70003- EC 70002- EC 70002- EC 70002- diagram / Terminal diagram 11 Co-applicable documents Notifications about gas-tight execution of terminal boxes Wiring diagram Drawings - 22 - „ „FAS 2000“ - Rev. 23.01 03/2019...
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