Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for ZEMMLER MULTI SCREEN MS 1000
Summary of Contents for ZEMMLER MULTI SCREEN MS 1000
- Page 1 Operating and Maintenance Manual...
-
Page 2: Table Of Contents
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Table of Contents General information ....................5 Area of application ....................5 Information about the machine ................6 Delivery scope ......................6 Documentation ......................7 Operating Manual ....................7 Target group ......................7 Using the Operating Manual ................... - Page 3 Operating Manual ZEMMLER MULTI SCREEN MS 1000 4.4.3 Fractions belt of the fine fraction .................. 23 Operating unit ....................... 24 4.5.1 Operating and status indications ................. 24 4.5.2 Operation displays ....................... 25 Transport ....................... 26 Preparing the machine for transportation .............. 26 Commissioning ......................
- Page 4 Operating Manual ZEMMLER MULTI SCREEN MS 1000 11.6.6 Maintenance 1000 h ....................44 11.6.7 Maintenance 1500 h ....................45 11.6.8 Maintenance 2000 h ....................46 11.7 Cleaning the machine ................... 47 11.8 Screen replacement ....................48 11.8.1 Tightening the outer screen for drums without tensioning station ....... 48 11.9...
-
Page 5: General Information
October 2018 Area of application The drum screening machine ZEMMLER® MULTI SCREEN® MS 1000 is a mobile simple drum screening machine. This machine classifies its bulk material in two fractions in one work cycle with high volume throughput. -
Page 6: Information About The Machine
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Information about the machine ® ® Name ZEMMLER MULTI SCREEN MS 1000 Machine number MS1000 009 Year of manufacturing 08/2019 ® Manufacturer / supplier / ZEMMLER Siebanlagen GmbH customer service Nobelstraße 11 D-03238 Massen-Niederlausitz... -
Page 7: Documentation
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Documentation The documentation of the double-drum screening machine consists of the following components: Operating Manual The Operating Manual (hereinafter abbreviated as "OM“) provides information about function, assembly, commissioning, transport, operating, maintenance, servicing and decommissioning of the machine. -
Page 8: Using The Operating Manual
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Using the Operating Manual Note! When the Operating Manual contains basic or advanced information about a given subject, there is a cross-reference to the corresponding sections. Example: "Implementation, see Section 6.3 - Title“... - Page 9 Operating Manual ZEMMLER MULTI SCREEN MS 1000 Caution – Danger for Persons! This symbol designates the general instructions relating to safe working practice, whose non-observance leads to danger to the life and limb of persons. Observe carefully the work safety instructions and in such cases behave especially cautiously.
-
Page 10: Documentation Designation
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Instruction obligation! This symbol designates all the notes related to certain instructions which must be mandatorily observed. The non-observance can lead to damaging or destruction of the double-drum screening machine and/or other machine parts as well as to faulty production. -
Page 11: Warranty
Operating Manual ZEMMLER MULTI SCREEN MS 1000 2.5.1 Warranty Warranty Under the legal liability for material defects of the seller, we guarantee as a manufacturer, under the following conditions, the flawless durability of the appropriately ® used products of ZEMMLER Siebanlagen. -
Page 12: General Information On Safety
This is valid also when the respective person has already worked with such ® or similar machine or has been trained by ZEMMLER Siebanlagen. It is recommended to the operator to obtain from the Personnel Department a written confirmation for the knowledge of the content of the Operating Manual. -
Page 13: Intended Use
ZEMMLER Siebanlagen as well as the use of ® the bulk materials and the operating and auxiliary substances approved by ZEMMLER Siebanlagen. Furthermore, only original spare parts may be used. Any incorrect or defective spare parts can lead to damages to the machine. -
Page 14: General Safety Instructions About The Technical Condition Of The Machine
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Warning against bodies or parts of the bodies being pulled in Warning – Danger due to hand injuries! Warning about danger of crushing Wear devices for protection against noise and helmets Wear gloves... -
Page 15: General Safety Instructions For The Operator
Operating Manual ZEMMLER MULTI SCREEN MS 1000 General safety instructions for the operator The Operating Manual is an essential component of the machine. The operator takes care that the operating personnel is well acquainted with these guidelines. The Operating Manual is extended by the operator with existing operational... -
Page 16: Behaviour In The Case Of Danger And At Accidents
Operating Manual ZEMMLER MULTI SCREEN MS 1000 youth employment protection regulations of the respective country with respect to the minimum employment age and the profession-specific requirements. The operator must take care that no unauthorised persons work with the machine. Not-authorised persons, such as visitors. etc., may not enter in contact with the machine. -
Page 17: Safety Instructions For Maintenance Works
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Safety instructions for maintenance works Perform maintenance works only at standstill of the machine. At all maintenance works observe the switching off procedures described in the Operating Manual and pay attention to the necessary safety measures. -
Page 18: Safety Instructions For The Workplaces Of The Double-Drum Screening Machine
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Emergency stop button on the fine fractions band (on the right and left on the support structure) All the firmly screwed coatings may be dismantled only for the performing of maintenance or servicing works. For the operation, all the coatings must be mounted. -
Page 19: Safety Instructions About Protection Against Contact - Control Rollers
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Workplace for equipping, for performing visual controls and monitoring the control instruments during the operation, for cleaning, maintaining and servicing works as well as for troubleshooting. Intake area of the machine 3.12 Safety instructions about protection against contact - control rollers... -
Page 20: Safety Instructions About Emissions
Operating Manual ZEMMLER MULTI SCREEN MS 1000 3.13 Safety instructions about emissions 3.13.1 General Caution! During the operation of the machine, emissions can be generated. Under certain operating conditions, these immissions can endanger the health of the personnel. The operator must take care that the admissible immission values are not exceeded. -
Page 21: General Description
Operating Manual ZEMMLER MULTI SCREEN MS 1000 General description General description of the mobile double-drum screening machine ® ® The double-drum screening machine ZEMMLER MULTI SCREEN MS 1000 is a mobile sieving device. This machine classifies its parcelled materials in two fractions in one work cycle with high volume throughput. -
Page 22: Modules Overview
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Modules overview Figure 4-1: Module overview (top view) Chassis Charging hopper Double drum Cleaning brush Fine fraction belt Motor and operating unit General description MS1000.009.19 Page 22... -
Page 23: Assemblies
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Assemblies 4.4.1 Charging hopper The charging hopper consists of a hopper and a conveying device which moves the material to be screened into the sieve drum. Optionally, the height of the hopper can be increased with a snap-on side panel by 400mm. -
Page 24: Operating Unit
MULTI SCREEN MS 1000 is equipped with a central control unit. ® If there are questions about the operating of the machine, please contact ZEMMLER Siebanlagen and always provide the variant of the control unit. 4.5.1 Operating and status indications Read carefully the introduction to the control unit in order to prevent any errors in its use. -
Page 25: Operation Displays
Operating Manual ZEMMLER MULTI SCREEN MS 1000 4.5.2 Operation displays Figure 4-3: Operation displays Automatic On Rotary switch for turning the machine on Automatic Off Rotary switch for turning the machine off BAG backward / forward Rotary switch for turning on/off and switching the belt... -
Page 26: Transport
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Transport Attention! The transportation of the double-drum screening machine should be made only with approved towing vehicles. Please observe the valid guidelines for that (national road traffic regulations - StVZO). Preparing the machine for transportation... - Page 27 Operating Manual ZEMMLER MULTI SCREEN MS 1000 Figure 5-1: Transport example Transport MS1000.009.19 Page 27...
-
Page 28: Commissioning
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Commissioning Initial commissioning After the installation, the initial commissioning and performing a test run by the ® ZEMMLER Siebanlagen customer service, the transfer of the double-drum screening machine to the operator takes place. Then the machine can be operated in compliance with the information in the Operating Manual / operating instruction and in the respectively valid work protection and accident prevention regulations. -
Page 29: Commissioning After A Long Standstill Period
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Attention! Prior to the commissioning, the appropriate condition and the operating safety of the machine must be checked. Prior to any commissioning, the operator must perform a visual inspection of the entire machine. -
Page 30: Operation Readiness
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Operation readiness Attention The user is responsible to third parties in the work area. The installation and initial commissioning of the machine must always be made by the ® customer service of the company ZEMMLER Siebanlagen. -
Page 31: Operation
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Warning – Crushing hazard By lowering the supports, the crushing hazard for the operating personnel can exist in the feet area. Please provide adequate safety distance to the plates of the supports. The machine can now be decoupled from the towing machine (e.g. a small transporter) and prepared for the operation. - Page 32 Operating Manual ZEMMLER MULTI SCREEN MS 1000 Figure 8-1: Transport protection of the fine fraction 2. Fasten the crank arm onto the cable winch (see Figure 8-1). 3. By turning the crank arm to the left, the fraction belt is completely unfolded.
-
Page 33: Power Generator" Operating Mode
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Caution – Danger for the operating personnel! Please keep in mind that under certain conditions (weather conditions and sieved material), the surface can become slippery. This can lead to injuries of the personnel. -
Page 34: Readjustment Of The Speed Of The Belt Feeder And The Sieving Drum
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Readjustment of the speed of the belt feeder and the sieving drum In order to prevent the overfilling of the charging hopper or the drums, the speed of the belt feeder must be readjusted, if necessary. -
Page 35: Decommissioning
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Decommissioning When putting the machine out of operation, it must run completely empty. This means that no sieved material should be fed into the machine and the conveyor belts of the two fractions must run empty. -
Page 36: Malfunctions
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Malfunctions Power generator Read the user manual of the manufacturer of the power generator. ® Contact ZEMMLER Siebanlagen The motor of the Fuel Control the fuel level in the tank and refill it power generator when necessary. -
Page 37: Maintenance And Servicing
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Maintenance and servicing 11.1 General information about the maintenance and servicing The consistent performing of the maintenance works and the observing of the time intervals are important prerequisites for the reliable function of the machine. -
Page 38: Securing The Machine
Operating Manual ZEMMLER MULTI SCREEN MS 1000 performed during the operation, the machine must run completely empty. This means that no sieved material should be fed into the machine and the conveyor belts of all two fractions must run empty. -
Page 39: Maintenance Schedule
Operating Manual ZEMMLER MULTI SCREEN MS 1000 11.6 Maintenance schedule Attention – damaging the machine! Prior to each start of production, the flawless functioning of all the safety devices must be tested. The controls according to the maintenance schedule must be made by trained specialised personnel. -
Page 40: Maintenance A - Daily
Replace the defective machine parts by using standard tools and spare parts and by observing all safety regulations. ® As the case may be, inform the customer service of ZEMMLER Siebanlagen. Valid only in relation to a power generator. Perform daily a visual control of all liquids of the machine. -
Page 41: Maintenance 100 H
If there are cracks or other damage, replace the defective machine parts by using standard tools and spare parts and by observing all safety regulations. ® As the case may be, inform the customer service of ZEMMLER Siebanlagen. Perform weekly a lubrication of all lubrication points (see Section 11.10). -
Page 42: Maintenance 250 H
Operating Manual ZEMMLER MULTI SCREEN MS 1000 tear Rollers ‘ ‘ Conveyor belts ‘ ‘ ‘ ‘ Fine fraction Drifting ‘ ‘ Wear and tear ‘ ‘ Belt feeder Drifting ‘ ‘ Wear and tear ‘ ‘ Machine number: Date:... -
Page 43: Maintenance 500 H
‘ ‘ Wear and tear ‘ ‘ Machine number: Date: Technician: Operating hours: Notes: Performed by: Signature 11.6.5 Maintenance 500 h The maintenance can be performed by Zemmler for a fee. Control Adjustment Replacement Maintenance and servicing MS1000.009.19 Page 43... -
Page 44: Maintenance 1000 H
Machine number: Date: Technician: Operating hours: Notes: Performed by: Signature 11.6.6 Maintenance 1000 h The maintenance can be performed by Zemmler for a fee. Control Adjustment Replacement ‘ ‘ Check the bearings for wear and Maintenance and servicing MS1000.009.19 Page 44... -
Page 45: Maintenance 1500 H
‘ ‘ Wear and tear ‘ ‘ Machine number: Date: Technician: Operating hours: Notes: Performed by: Signature 11.6.7 Maintenance 1500 h The maintenance can be performed by Zemmler for a fee. Control Adjustment Replacement Maintenance and servicing MS1000.009.19 Page 45... -
Page 46: Maintenance 2000 H
‘ ‘ Wear and tear ‘ ‘ Machine number: Date: Technician: Operating hours: Notes: Performed by: Signature 11.6.8 Maintenance 2000 h The maintenance can be performed by Zemmler for a fee. Control Adjustment Replacement Maintenance and servicing MS1000.009.19 Page 46... -
Page 47: Cleaning The Machine
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Check the bearings for wear and ‘ ‘ tear Rollers ‘ ‘ Conveyor belts ‘ ‘ ‘ ‘ Fine fraction Drifting ‘ ‘ Wear and tear ‘ ‘ Belt feeder Drifting ‘ ‘... -
Page 48: Screen Replacement
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Note! The machine must always run empty. The control is done by inspecting the two fraction belts and the double drum. Figure 11-2: Visual control of the double drum 11.8 Screen replacement Warning against bodies or parts of the bodies being pulled in During the rotation of the screening drum, it can come to parts of the body being pulled Particular caution is necessary when working on the screening drum. -
Page 49: Replacement Of The Brush Components
Operating Manual ZEMMLER MULTI SCREEN MS 1000 1. Thrust a screen lining end in the rotation direction of the drums. Fix the screen lining with auxiliary means. 2. Turn the drum manually until the lining is placed completely in the drum. - Page 50 Operating Manual ZEMMLER MULTI SCREEN MS 1000 Caution – Injury hazard! Wear during these works protection clothing, gloves and goggles. Replace the brush components Disassemble the complete brush arrangement by means of fittings. Remove this arrangement from the machine with an adequate tool.
-
Page 51: Operating Equipment
11.10 Operating equipment Attention – damaging the machine! ® The operating equipment introduced here is approved for the operation of ZEMMLER ® MULTI SCREEN MS 1000. Always use the equipment that is introduced in the user manual of the engine manufacturer in order to prevent any damage to the machine or its assemblies. -
Page 52: Position Of The Lubrication Points On The Machine
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Note! If you have questions about alternative lubricants and similar, please contact the ® customer service of ZEMMLER Siebanlagen. 11.11 Position of the lubrication points on the machine The machine hat one central lubrication point. -
Page 53: Technical Data
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Technical data 12.1 The entire machine Figure 12-1: The entire machine (trailer) 12.2 The entire machine (rear view) Figure 12-2: The entire machine (view from behind) Technical data MS1000.009.19 Page 53... -
Page 54: Performance Characteristics
Operating Manual ZEMMLER MULTI SCREEN MS 1000 12.3 Performance characteristics Sieved materials: Compost, wood chips, soils, sand, slags, gravel, grit, excavated soil, stones and recycling materials up to max. 170 mm Operation: 1 person Throughput about 20 m per hour... -
Page 55: Type Plate
Operating Manual ZEMMLER MULTI SCREEN MS 1000 12.6 Type plate The type and manufacturer plate is located on the right-hand side of the base frame in the driving direction. The data on the type plate, in particular the Serial No., must be always provided when ordering spare parts, in order to prevent any errors and to guarantee to you a flawless process of delivery of the spare parts. -
Page 56: Disposal
Operating Manual ZEMMLER MULTI SCREEN MS 1000 Disposal Machines, which have been taken out of the work process for a long time, must be disposed in accordance with the legal guidelines. The individual components must be separated in the respective material and substance groups and should be disposed at the corresponding collection points. - Page 57 Operating Manual ZEMMLER MULTI SCREEN MS 1000 Warranty – 11 Liability and bond – 10 Commissioning – 28 Servicing – 37 Location of the safety devices – 17 Performance information - 54 Delivery scope – 6 Safety guidelines – 12 Technical data –...
Need help?
Do you have a question about the MULTI SCREEN MS 1000 and is the answer not in the manual?
Questions and answers