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Related Manuals for SPS electronic KT 6780H
Summary of Contents for SPS electronic KT 6780H
- Page 1 Manual Hipot Safety Analyser KT 6780H, KT 6680U Update status: 06.2025...
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Page 3: Table Of Contents
Table of Contents Table of Contents 1 General Information ______________________________________________ 5 1.1 Information on this operating manual ................5 1.2 Requirements for the operation of this device ............. 6 1.2.1 Regulations for application ..................6 1.2.2 Product liability ......................6 1.3 General safety regulations .................. - Page 4 Table of Contents 6.3.3 GB: Ground Bond Test .................... 27 6.3.4 HPAC: Hipot Test AC ....................28 6.3.5 HPDC: Hipot Test DC ....................29 6.3.6 IR: Insulation Resistance Test ................. 30 6.3.7 LC: Leakage Current Test ..................31 6.3.8 FP: Function Power Test ..................32 6.3.9 TXT: Text Step ......................
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Page 5: General Information
Should you, while perusing this operating manual, find any misprints, any information you do not understand or which are incorrect please do not hesitate to inform SPS electronic GmbH about same. Pictographs and Symbols ... -
Page 6: Requirements For The Operation Of This Device
use of components, tools, additional installations, supplements and working material which have not been approved or recommended by SPS electronic GmbH building in of spare parts which are not original SPS electronic GmbH spare parts or of spare parts from suppliers not recommended by SPS electronic GmbH 1.2.2 Product liability... -
Page 7: General Safety Regulations
1.3 General safety regulations 1.3 General safety regulations The safety tester KT 6680 / KT 6780 has been manufactured according to the state of the art at the time of delivery. Nevertheless the tester is not without hazards if it is applied by untrained personnel, applied improperly or not applied according to regulations. -
Page 8: Safety Installations
1 General Information 1.3.3 Safety installations The KT 6680 / KT 6780 testers are, for the safety of the operating personnel, equipped with below safety equipment: Differential current safety cutoff (similar to an RCD) for Insulation and Hipot test (tripping threshold at >... -
Page 9: Description
You can perform safety tests at electric devices according to standard test regulations (EN, IEC, VDE etc.) with the safety tester KT 6680 / KT 6780. Below tests can be performed: KT 6680U KT 6780H GB: Ground bond test 1 – 32 A AC 1 – 32 A AC RES: Resistance test 8 Ω... -
Page 10: Technical Data
2 Description 2.2 Technical Data Measurements and weights Width / depth / height ca. 482 / 439 / 133 mm (19" / 3 HU) weight ca. 20.4 kg Ambient operation: 15 °C – 40 °C (allowed for general operation) temperature storage: 5 °C –... - Page 11 2.2 Technical Data IR Test (Insulation Resistance Test) Test voltage programmable from 100 up to 6000 V DC residual ripple DC: < 3% acc. VDE 0432 / EN 61180 Short circuit current 20 mA DC Limit value Voltage dependent, max. 10 GΩ / kV range (automatic) resolution Measuring range...
- Page 12 2 Description FP Test (Functional Power Test) Test voltage External supply: up to 250 V AC (1 phase) / up to 200 V DC max. 16 A AC Maximum current max. 10 A DC range resolution accuracy Measuring range: 0 to 3 A 0.01 A 1.5% of meas.range Current...
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Page 13: Set-Up Of Device
2.3 Set-up of device 2.3 Set-up of device 2.3.1 Front panel 1 LC touch display – the touch display provides easy & comfortable user interaction. 2 warning sign – mandatory warning note: beware of high voltage hipot safety analyser KT 6680 / KT 6780 –... -
Page 14: Rear Panel
2 Description 2.3.2 Rear panel Rear plate KT 6780H Rear plate KT6680U 1 cold equipment socket for power supply cable ( POWER 2 external voltage supply for function test ( EXT SUPPLY 3 fuse FC1 (16A , slow) , safeguarding the external supply 4 ventilation grid –... -
Page 15: Putting Into Operation
3.1 Requirements Putting into operation 3.1 Requirements The testers KT 6680 / KT 6780 as well as all of the electric connections and lines must be in operational and reliable condition. The General Safety Regulations (pl. see chapter 1.3) and the generally applicable legal rules as well as other binding directives for industrial safety, for accident prevention and for the protection of the environment have to be adhered to and persons staying in the area of operation must be informed respectively. -
Page 16: General Operation
4 General Operation General Operation 4.1 Operating elements All operations are carried out via the device's touch screen. If you want to push a function-button, switch between registers, chose an element out of a list – just touch the wanted element with your finger. When entering parameter values or text, a virtual QWERTY or numerical keyboard is shown on the display, where you can enter numbers and characters as required. -
Page 17: Changing The Test Program
4.3 Changing the Test Program 4.3 Changing the Test Program To switch to another test program, tap on the item " " at the left. This will bring up the test PROGRAM program list: From the program list, select the test program you want to use next, then tap on the button " ". -
Page 18: Testing Operation
5 Testing Operation Testing Operation 5.1 Outline Connecting the DUT When using a connection box (e.g. "A3"), just put the DUT's mains plug into the power socket of the box. All electrical tests will now be executed via the DUT's mains supply. If required by the actual test norm, and/or if you need to test device parts that are not reachable via the mains connection, the DUT can also be contacted manually. -
Page 19: Screen Display During A Test Step
5.2 Screen display during a test step 5.2 Screen display during a test step When a test step is running, all important data is shown on the screen: - successfully ended test steps are marked in in the test wheel GREEN - the progress of the actually running test step is shown in BLUE... -
Page 20: Display Of Pass/Fail Test Runs
5 Testing Operation 5.3 Display of PASS/FAIL Test Runs When a test run has finished with result PASS, or if any test step did FAIL, this result is immediately shown with a green resp. red background sign. E.g. test result PASS: E.g. -
Page 21: Reviewing Test Results
5.4 Reviewing Test results 5.4 Reviewing Test results When a test run has finished and the device is showing the start screen again, the status/result bars on the right side can be used to review the results of the latest test run(s): hipot safety analyser KT 6680 / KT 6780 –... -
Page 22: Creation Of Test Programs
6 Creation of test programs Creation of test programs 6.1 General information Due to the functionality of the test programs of the KT 6680 / KT 6780 complex test processes can be realized comfortably. Administration and organisation of various programs for different DUT types can be carried out without problems. - Page 23 6.2 Managing of test programs New – This option will create a new test program. First a dialogue is displayed into which a name for the new test program must be entered. After input and acknowledgement of name, test steps can be added to the program.
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Page 24: Editing Of A Test Program
6 Creation of test programs 6.3 Editing of a test program When a new program has been created, or an existing program was chosen with "Edit", the program is shown in detail view for further editing: After creating a new program ADD –... -
Page 25: Res: Resistance Test
6.3 Editing of a test program 6.3.1 RES: Resistance Test With the resistance test a voltage of 8 VDC is applied between connections of the DUT, and from the flowing current the resistance is measured. Herewith one can test: Has the DUT been switched on? (resistance is sufficently low) ... -
Page 26: Ct: Continuity Test
6 Creation of test programs 6.3.2 CT: Continuity Test The continuity test is a simplified form of the resistance test (see previous page). This step has no parameters; it operates with fixed thresholds. It is primarily used to quickly and easily check, prior to a functional test, whether: a) a test object is connected at all b) the test object may have a short circuit (in this case, it is better not to carry out a functional test) -
Page 27: Ground Bond Test
6.3 Editing of a test program 6.3.3 GB: Ground Bond Test The ground bond test measures the resistance between PE (earthing) and housing of DUT. The resistance should be as low as possible. If resistance values between R and R are measured, DUT has passed the test. -
Page 28: Hpac: Hipot Test Ac
6 Creation of test programs 6.3.4 HPAC: Hipot Test AC With the high voltage test, the electrical strength between the contacted potentials is evaluated. In case of insufficient or damaged electric strength of the DUT, an arc-over will occur. Explanation of test parameters for HPAC Hipot test: ... -
Page 29: Hpdc: Hipot Test Dc
6.3 Editing of a test program 6.3.5 HPDC: Hipot Test DC With the high voltage test, the electrical strength between the contacted potentials is evaluated. In case of insufficient or damaged electric strength of the DUT, an arc-over will occur. Explanation of test parameters for HPDC Hipot test: ... -
Page 30: Ir: Insulation Resistance Test
6 Creation of test programs 6.3.6 IR: Insulation Resistance Test With the insulation test IR, the insulation resistance between the contacted potentials is evaluated. In case of insufficient or damaged electric strength of the DUT, an arc-over will occur. Explanation of test parameters for IR insulation test: ... -
Page 31: Lc: Leakage Current Test
6.3 Editing of a test program 6.3.7 LC: Leakage Current Test The leakage current test determines the current that, in case of protective wire missing or being defective, can flow through the DUT’s housing to earth. Explanation of test parameters for LC leakage current test: ... -
Page 32: Fp: Function Power Test
6 Creation of test programs 6.3.8 FP: Function Power Test The function test is a current consumption measurement with preset nominal voltage. An alternating voltage of 120 or 230 VAC is applied between phase and N-conductor of the DUT and various electrical values can be measured. -
Page 33: Txt: Text Step
6.3 Editing of a test program 6.3.9 TXT: Text Step This step can be used to show the examiner hints (acknowledged with "Okay"), or questions that can be answered with yes/no. In the case of yes/no questions, you can decide how the answer should be evaluated: Always continue: the test procedure continues (but the question and answer appear in the test report) Yes continue: If the answer is YES, the test procedure continues, if NO it is aborted with an error No continue: If the answer is NO, the test procedure continues, if YES it is aborted with an error... -
Page 34: Additional Functions And Settings
7 Additional Functions and Settings Additional Functions and Settings 7.1 Single Test The single test operation is suitable for performing single tests with changing test parameters quickly and easily in sequence. To be able to find the appropriate test parameter for a new type of DUT, in order to create a new test program, the single step operation can be recommended. -
Page 35: User Administration
7.2 User Administration 7.2 User Administration In the "User" tab, there can be created individual user accounts. Individual "rights" can be assigned for each user, which determine which functions of the device are available to this user. List of registered users Select program Edit Program Run singletest... -
Page 36: Annex
Annex A: Interface Configuration Annex Interface Configuration A-1 External I/O Interface "SIGNAL IO" plug "SIGNAL IO" (Dsub15, male, on rear panel) description configuration output 1 Passed output 2 Failed output 3 Testing output 4 Discharge grounding grounding input 1 Ext_Start input 2 Ext_Start_PE input 3... -
Page 37: Rear Connectors For Test Voltages
Annex A: Interface Configuration A-2 Rear connectors for test voltages For KT 6680U: For KT 6780H: (During IR & Hipot test, L+N are internally bridged) hipot safety analyser KT 6680 / KT 6780 – 37 –... -
Page 38: Probe Connector Probe
Annex A: Interface Configuration A-3 Probe Connector PROBE (pe b') SENSE+ (2) (1) CURRENT (pe b) GND (3) (4) Start This connector is used for connection of a PE test probe. + in the The contacts are internally connected parallel to the contacts pe b pe b' CURRENT... -
Page 39: Connector For External Protective Circuit Ext.sk
Annex A: Interface Configuration A-5 Connector for external protective circuit EXT.SK 4-pole M8 socket with female thread To close the protective circuit, PINs 1 and 2 have to be short-circuited. PIN 3 and 4 are not assigned. If no external safety loop application is provided, the supplied jumper plug must be connected. As long as this interface is open, no test operation is possible. -
Page 40: Busb Devices, And "Testing With High Voltage
Annex B: USB devices, and "Testing with High Voltage" USB devices, and "Testing with High Voltage" - When testing with high voltage, a failing testpiece can be the cause for electromagnetic radiation (because of voltage arc-over at the weak point in the testpiece), and the resulting sparkling can cause EM radiation of high frequencies. - Page 41 Multifunktions-Sicherheitsprüfgerät Description of device: Hipot Safety Analyser Typ / Type: KT 6780H, KT 6680U EU Richtlinien / EU Directives / Directives EU: EG Maschinenrichtlinie 2006/42/EG mit Änderungen EC Directive for machinery 2006/42/EC with amendments Normes CE machines 2006/42/EC avec amendements...
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