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Navistar Omnitracs SR4 Installation Manual
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Navistar Omnitracs SR4 Installation Manual

Navistar Omnitracs SR4 Installation Manual

International durastar ma025
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International DuraStar (MA025)
Omnitracs SR4 International DuraStar (MA025)
Installation Guide
This VSA covers models manufactured between 2001-2019
Manufactured by Navistar Inc.
Produced between 2001-2019. Replaced by International MV Series.
Rev 7, May 18, 2021
C O M P A N Y C O N F I D E N T I A L
COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION
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Summary of Contents for Navistar Omnitracs SR4

  • Page 1 International DuraStar (MA025) Omnitracs SR4 International DuraStar (MA025) Installation Guide This VSA covers models manufactured between 2001-2019 Manufactured by Navistar Inc. Produced between 2001-2019. Replaced by International MV Series. Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT ©...
  • Page 2 International DuraStar (MA025) Cable Guide 2001-2019 Year Range SR4 Harness Description SR4 SKU Cable Type J-1939 and J1708 2001-2016 9 Pin Type 1, Black 104-0009-0018-00 Released 2001 flange J-1939, 9 Pin Type 2, 2017-2019 104-0009-0005-00 Green Flange Last year 2019 Durastar (Flat windshield) Rev 7, May 18, 2021...
  • Page 3 International DuraStar (MA025) Note: Any combination of these mounting locations are approved Approved camera mounting (flat windshield), sensor bar, and keypad locations Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Forward Cam Cab Cam Forward Cam center windshield Right of Forward Cam...
  • Page 4 International DuraStar (MA025) Note: Any combination of these mounting locations are approved Approved camera mounting (flat windshield), sensor bar, and keypad locations Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Cab Cam Forward Cam Forward Cam Right of Forward Cam center windshield...
  • Page 5 International DuraStar (MA025) 2001 - 2016 DLC and wiring instructions Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...
  • Page 6 International DuraStar (MA025) Approved controller, ECU, and wiring locations 2001-2016 Primary +12v Constant +12v True Ignition (Chassis) Ground Component Primary location FUSE Controller Center dash Driver-side bottom dash J-1939 & J1708 ECU Port 9 Pin Type 1, Flange black (104-0009-0018-00) Wiring Passenger-side Constant, True Ignition,...
  • Page 7 International DuraStar (MA025) 2001-2016: Wiring connections Fuse box Location Wiring Diagram Wiring Locations Passenger side Constant Power behind the glove box Add-A-Fuse Slot F7-E F7-E F9-A Alternative- Butt connector to RED flying lead under fuse box if available True Ignition Add-A-Fuse Slot F9-A Alternative- Butt connector to PINK flying lead under fuse box if available...
  • Page 8 International DuraStar (MA025) 2001-2016 9-PIN type 1 Flange Data Link Connector (DLC) Component Notes 9-Pin Type I Flange (Black) Description SR4 Part# 104-0009-0018-00 J-1939, 9 Pin Type 1, Flange black Connector Color Black (Black) color indicates J1939, 250kb network speed Network J1939 &...
  • Page 9 International DuraStar (MA025) 2017–2019 DLC and wiring instructions Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...
  • Page 10 International DuraStar (MA025) Approved controller, ECU, and wiring locations 2017-2019 Primary +12v Constant +12v True Ignition (Chassis) Ground Component Primary location FUSE Controller Center dash Driver-side bottom dash ECU Port J-1939, 9 Pin Type 2, Flange green (104-0009-0005-00) Wiring Passenger-side Constant, True Ignition, Fuse Box &...
  • Page 11 International DuraStar (MA025) 2017-2019 Constant power, true ignition, and ground wiring connections Fuse box Location X6 Connector Wiring Locations Passenger-side Constant Power F7-E F9-A behind the glove box Add-A-Fuse Slot F7-E Alternative- Butt connector to RED flying lead under fuse box if available True Ignition Add-A-Fuse Slot F9-A Alternative- Butt connector to PINK flying lead...
  • Page 12 International DuraStar (MA025) 2017-2019 9-PIN Type 2 Flange Data Link Connector (DLC) Component Notes 9-Pin Type 2 Flange (Green) Description SR4 Part# 104-0009-0005-00 J-1939, 9 Pin Type 2, Flange black Connector Color Green (Green) color indicates J1939, 500kb network speed Network J1939 Vehicle Bus Communication Network - (Passive)
  • Page 13 International DuraStar (MA025) 360 Camera Side-mirror Installation Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...
  • Page 14 International DuraStar (MA025) Approved 360 Camera VSA The following 360 Convoy VSAs describe the installation process. § SR4-360 VSA_Side Mirror § SR4-360 VSA_Rear view § SR4-360 VSA_Entry Exit Door § SR4-360 VSA_Inside Interior § SR4-360 VSA_Monitor M7104 § SR4-360 VSA_5 Camera Please contact your Project Manager for a copy of these documents.
  • Page 15 International DuraStar (MA025) RETURN HOME ADAS Camera and Driver Feedback Device Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...
  • Page 16 International DuraStar (MA025) Approved ADAS Forward-facing Camera location Mounting Location Mount the ADAS shroud 1" from the top and center of the windshield Camera Location The camera cannot interfere with a driver’s line of sight of the road, traffic signals, or road signs. Details Before removing the adhesive backing, check to make sure the camera fits properly...
  • Page 17 International DuraStar (MA025) Driver Feedback Device location Mounting Location Mounted on the right hand side of the steering wheel to the top of the dash. Run the cable to the controller. Plug the driver feedback cable into the port DRIVER FB Secure the device by cleaning the area with alcohol pad and secure with adhesive Details...
  • Page 18 International DuraStar (MA025) Best Practices: Cameras, Sensor Bar, & Keypad Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...
  • Page 19 International DuraStar (MA025) Best Practice: Camera Mounting Considerations Obstruction Zone During an install, you may find obstructions such as sun visors and third party devices that make it impossible to mount in a SmartDrive approved location. The following describes our recommended adjustments in these situations.
  • Page 20 International DuraStar (MA025) Best Practice: Forward and Cab-facing Camera Installation Instructions Cab-facing Camera Installation Instructions Forward-facing Camera Installation Instructions Camera lens must have a complete view of the driver when the visors are Mount the camera within 6" from the top of the windshield. in the down and fully extended position.
  • Page 21 International DuraStar (MA025) Best Practice: Cab-facing Camera Installation Instructions regarding Infrared Light Make sure the cab-facing camera bracket, Cab-facing Camera Headliner Mount The cab-facing camera has two infrared (IR) sensors that improve or vehicle's headliner, DOES NOT BLOCK image quality when the cab is dark. IR flare occurs when the camera the cameras Infrared (IR) sensors bracket partially blocks the cab-facing camera creating a bright flare in the image.
  • Page 22 International DuraStar (MA025) Best Practice: Forward-facing Camera – Field of View Adjustment Use the proprietary M4 security wrench Loosen the camera bracket screws located on the Forward-facing camera mounting bracket shaft Camera mounting Adjust the camera angle by rotating and/or tilting the bracket screws camera slightly down to capture the view of the horizon to see an unobstructed view of the road and traffic...
  • Page 23 International DuraStar (MA025) Best Practice: Acceptable Camera Views Cab-facing camera view Forward-facing camera view The camera placement is ideal if the field of view provides an The field of view shows a small portion of the hood while unobstructed view of the driver’s head / eyes, lap, hands, seatbelt, maintaining view of horizon to see road and traffic signals/signs.
  • Page 24 International DuraStar (MA025) Best Practice: Sensor Bar and Keypad Installation Details Keypad Installation Details See Sensor Bar slide for See Keypad slide for Sensor Bar Installation Details location information location information 1. The sensor bar must be visible to the driver. Do not 1.

  • Page 25: Molex Connector

    International DuraStar (MA025) Best Practice: Cable Routing Service Loops Before connection cables to the controller, coil excess wiring in an 8” loop and secure with zip ties Service Zip Ties SmartDrive Use zip ties a needs to secure wiring Loops Zip Ties Controller SMB Connectors Press down on each SMB Coaxial connector to ensure a good...
  • Page 26 International DuraStar (MA025) Controller: Wiring and Component Connections Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...
  • Page 27 International DuraStar (MA025) Approved and Non-Approved Electrical Connection Methods Approved Electrical Connections Non-Approved Electrical Connections Scotchloks or T-Taps are NOT allowed. These connections are prone to Approved connections methods are with (Permanent Connections) – Heat Shrinkable and Water Resistant corrosion, loosening, are easily tampered. They can result in less than connectors.
  • Page 28 International DuraStar (MA025) Verifying Wiring Connecting +12v (Uninterrupted) Constant Power +12v True-Ignition (Chassis) Ground (Red Wire) (Orange Wire) (Black Wire) How to locate Constant Uninterrupted Power How to locate True Ignition with a Verifying Chassis Ground with a Digital Multi-meter: Digital Multi-meter: Connect a #10 ring terminal to the black ground Test for constant 12 volts (in all key...
  • Page 29 International DuraStar (MA025) Master Power Cutoff (MPC) and Low Voltage Disconnect (LVD) Negative Ground Master Power Cut-off Switch (-MPC) NEVER connect to: (-) Negative Ground (MPC)! Positive Master Power Cut-off Switch (+MPC) and LVD Connect the Connect the Connect the SmartRecorders SmartRecorders SmartRecorders...
  • Page 30 International DuraStar (MA025) Controller Connection Ports: DLC/Power, Analog Power, Keypad, Sensor Bar, GPS, Wabco Camera, GPS, Remote Push Button Expansion Port Plug the expansion cable to the EXPANSION port ECU/Controller connection and Power Plug the main power and ECU connector to the ECU/PWR port DRIVER Analog Power FEEDBACK...
  • Page 31 International DuraStar (MA025) Controller Connections: Forward and Cab-facing cameras and Sensor Bar (Cellular and WIFI) Connection instructions Forward-facing Camera (FWDCAM-1 port) Cab-facing Camera (DCAM-2 port) Reserved (DCAM-3 port) Forward-facing camera Other Digital Camera (DCAM-4 port) (not available) Cable Puller Cab-facing camera Cellular Antenna (CELL ANT port) WIFI Antenna (WIFI ANT port) Reserved...
  • Page 32 International DuraStar (MA025) Controller Connections: Analog cameras Connection instructions Analog 1: 360 camera mounted on the passenger-side Analog Camera 1 Analog 2: 360 camera mounted on the driver-side Analog 3: Any other analog camera (backup, rear view, etc.) Cable Puller Analog Camera 2 Analog 4: Not available Analog Camera 3...
  • Page 33 International DuraStar (MA025) System Verification Once the Controller is powered up, use the 3 LEDs on the top of the Controller to verify proper operation Power LED ü Solid when control is receiving external power ü Power LED System LED OFF when not powered ü...
  • Page 34 International DuraStar (MA025) RETURN HOME Diagnostic Mode and Self QA Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...
  • Page 35 International DuraStar (MA025) Preparing Diagnostic Mode and checking cellular connectivity Move the vehicle outside to obtain cellular connectivity Start/Crank the vehicle and let it run for 30-60 seconds before triggering an event to ensure ECU data is being gathered. Turn the windshield wipers on to ensure the Road-Facing camera is in the windshield wiper path.
  • Page 36 International DuraStar (MA025) Run Diagnostic Mode using the Keypad or Driver Feedback Device Press the green button on the keypad or driver feedback device 5 times in 10 seconds to initiate Diagnostic Mode When diagnostic mode is complete, it will display all Zeros (000000). Press the green button one time to create a manual event.
  • Page 37 International DuraStar (MA025) Run Self-check (Diagnostic Mode) using the SmartDrive Technician App Perform self-service installation QA via a mobile device § The Android App is available in the Google Play Store. § Run Self-Check. § When the SR4 Condition is green, you are done. §...
  • Page 38 International DuraStar (MA025) Approved Exceptions Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...

  • Page 39: Exception Management

    International DuraStar (MA025) Vehicle Specification Assessment (VSA) & Exception Management VSA - MASTER INSTALL SPECIFICATION CAUTION: EXCEPTION MANAGEMENT The VSA is the approved hardware installation and wiring spec for q Contact your SmartDrive Project and Account Manager this vehicle make-model and year ranges if anything within this document cannot be followed Specific details are defined within –...
  • Page 40 International DuraStar (MA025) Document all Approved Exceptions Approved by Rev 7, May 18, 2021 C O M P A N Y C O N F I D E N T I A L COPYRIGHT © 2021 OMNITRACS, LLC. ALL RIGHTS RESERVED. | MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION Internal...