FoxESS AI Link A-1000 User Manual
FoxESS AI Link A-1000 User Manual

FoxESS AI Link A-1000 User Manual

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User Manual
AI Link
A-1000
In order to prevent improper operation before use, please read this
manual carefully.

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Summary of Contents for FoxESS AI Link A-1000

  • Page 1 User Manual AI Link A-1000 In order to prevent improper operation before use, please read this manual carefully.
  • Page 2: Table Of Contents

    Table of Contents 1. Notes on This Manual .................................3 1.1 Scope of Validity ................................3 1.2 Target Group..................................3 1.3 Symbols Used..................................3 1.4 Symbols Explanation ..............................3 2. Safety Precautions ..................................5 3. Introduction .....................................6 3.1 Product Introduction ..............................6 3.2 Basic Features ................................. 6 3.3 Appearance ..................................
  • Page 3 8.2 Login Steps..................................28 8.3 Configuration Steps ..............................28 8.4 Create Site ..................................29 9. Grid Dispatch ....................................32 9.1 RCR Terminal ...................................32 9.2 Wireless receiver controller (Ripple Control Receiver)..............32 10. Maintenance ....................................33 10.1 Safety Instructions ..............................33 10.2 Routine Maintenance ............................. 33 10.2.1 Safety Check ..............................33 10.2.2 Maintenance Checking List .........................
  • Page 4: Notes On This Manual

    1. Notes on This Manual 1.1 Scope of Validity This manual describes the assembly, installation, commissioning, maintenance and troubleshooting of the following model(s) of Fox ESS products: AI Link 1.2 Target Group This manual is for qualified electricians. The tasks described in this manual only can be performed by qualified electricians.
  • Page 5 This mark indicates that the product meets EU environment protection certification requirements.
  • Page 6: Safety Precautions

    2. Safety Precautions AI Link is designed and tested in accordance with international safety requirements. However, certain safety precautions must be taken into account when installing and operating the AI Link. The installer must read and follow all instructions, cautions, and warnings in this installation manual.
  • Page 7: Introduction

    3. Introduction 3.1 Product Introduction AI Link supports collecting data, controlling power and converting protocol for inverters and other PV devices in the PV plant. The device is also integrated with communication gateway and plant operation & management function. The device featuring flexible networking and auxiliary maintenance is easy to operate.
  • Page 8: Dimensions

    3.4 Dimensions 3.5 Application Scenario The AI Link can be connected to the FoxCloud via router or WLAN.  The AI Link can be connected to smart energy meter (including utility meter) and  inverter in the PV power generation system via RS485 bus. Users can set the AI Link via web and the FoxCloud where remote on-line upgrading ...
  • Page 9: Parameter

    4. Parameter 4.1 Technical Parameter MODEL AI Link Communication 30 (The maximum quantity of inverters that can be paralleled differs according to the inverter model to Max.Number of Inverters which the AI Link is connected. For detailed information, please refer to “6.3.2 Connect to Inverters”.) RS485 Interface 4, Modbus RTU, Sunspec...
  • Page 10: Operation Parameter Description

    4.2 Operation Parameter Description Category Name Description DRM Enable (Mutually Exclusive) Only one function can be enabled at the same time. Ripple Control Enable(Mutually AC Output Exclusive) Control Ripple Control piecewise-1 Four configurable contacts to Ripple Control piecewise-2 define limiting function of the Ripple Control piecewise-3 connected inverters.
  • Page 11 zero as the judgment basis. This is the period and reference value for power control (Unit: ms). The system will take this as Control Period a reference and determine the control period according to the number of devices. The allowable adjustment error Grid Export Control-Delta for zero-power grid feeding.
  • Page 12: Installation

    5. Installation 5.1 Check for Physical Damage Check all safety signs and warning labels on devices. The safety signs and warning  labels must be clearly visible and cannot be removed or covered before the device is decommissioned. Ensure the device model is correct. Make sure the AI Link has not been damaged ...
  • Page 13: Mounting

    The storage environment should be well ventilated, dry and without any accumulated  water. Ambient temperature: -40°C to +70°C; relative humidity: 0–95%, no condensation.  Take precautions to protect the device against damage due to harsh environment  such as shock cooling, shock heating, and collision. After long-time storage, thoroughly check the device and ensure it is undamaged ...
  • Page 14: Installation Steps

    5.4.2 Installation Steps Tools required for installation include, but not limited to, the following recommended tools. If necessary, use other auxiliary tools on the spot. Wall Installation Place the AI Link on the wall, adjust the angle and mark drilling positions with marker. ...
  • Page 16: Electrical Connection

    6. Electrical Connection 6.1 Safety Instructions Note! Before electrical connections, please make sure that the product is not  damaged. Otherwise, it may cause danger! Before electrical connections, please make sure that the product  switch and all switches connected to the product are set to "OFF", otherwise electric shock may occur! Incorrect cable connection may cause device damage or even ...
  • Page 17: Terminal & Switch Description

    6.2.1 Terminal & Switch Description Object Label Description Start Button: START Short press 0.1–10 s to recognize the sub-devices. Long press more than 10 s to restore factory settings DC IN/12V 1A DC Input Waterproof Terminal Ripple Control Receiver Terminal Inverter Inverter Waterproof Terminal DI/DO...
  • Page 18: Connect To Pv Devices

    No WiFi/Ethernet or Fault WiFi/Ethernet Running CLOUD (Platform Steady on (Green) Normally Communication Status) Connecting with Slow Flash (Green) WiFi/Ethernet 6.3 Connect to PV Devices Devices in the PV system that can be connected to the AI Link include the inverter and Smart Energy Meter, etc.
  • Page 19: Connect To Inverters

    6.3.2 Connect to Inverters Note! This manual uses the R series inverters and H3-Pro inverters as  examples to illustrate the connection between the AI Link and inverter. Please refer to the inverter’s user manual for inverter’s RS485  connection information. 6.3.2.1 Preparation for RJ45 Connector Take the network cable and pass it through the lock nut, sealing plug, and main part in ...
  • Page 20 Cable Type Communication Cable Category 5E Cable (CAT5E) Pin Description: Cable Pin RS485 RS485 RS485- Inverter Lead the communication cable from the inverter to the wiring area of the AI Link.  Strip the cable jacket and insulation layer with a wire stripper by about 10 mm. ...
  • Page 21 Wiring Table between the AI Link and the R Series Inverter AI Link R Series RS485A Pin5 (Inverter, RS485-A2) COM Pin2 RS485B Pin4 (Inverter, RS485-B2) COM Pin3 Note! Optimal: Connect the R series inverter to the AI Link’s inverter  waterproof terminal via cable.
  • Page 22: Connect To Smart Energy Meter

    Note! No more than 4 H3-Pro inverters can be connected to the AI Link in off grid state. No more than 10 H3-Pro inverters can be connected to the AI Link in on grid state. 6.3.3 Connect to Smart Energy Meter It is recommended to use the CHNT meter DT(S)SU666 whose communication protocol complies with Modbus protocol.
  • Page 23: Connect To Diesel Generator

    Connect the striped cable to the Meter/485 Waterproof Terminal of the AI Link and  connect the AI Link to the meter via cable. Wiring Table between the AI Link and the Meter AI Link Meter RS485A Pin2 (Meter/485, RS485-A1) Pin 24 RS485B Pin1 (Meter/485, RS485-B1)
  • Page 24 When the power grid fails and the power grid Automatic Transfer Switch (ATS) is turned  on, DI8 is in a non-conductive state. Meanwhile, the inverter is in off-grid state. When the AI Link detects that the equipment is in off-grid state, it will assess whether to ...
  • Page 25: Connect To Foxcloud

    6.5 Connect to FoxCloud The AI Link can be connected to the back-end devices of the PV system via network port, and the communication protocol is standard Modbus TCP. As a salve device, the AI Link can be accessed by multiple back-end devices and communicated by using the standard protocol.
  • Page 26 Lock nuts manually.  Plug the DC Connector into the DC Input Waterproof Terminal of the AI Link.  Plug the cable into the adapter.  Wiring Table between the AI Link and the Adapter AI Link Adapter Pin 1 (DC IN/12V 1A, DC IN+) Pin 2 (DC IN/12V 1A, DC IN-)
  • Page 27: Cable Routing Requirements

    Note! The adapter can only be installed in a switch-gear cabinet. Check the wiring status. If the settings are correct, the RUN indicator will be steady on in  green. Note! The AI Link can also get power from the H3-Pro inverter. 6.7 Cable Routing Requirements Cables used in the system generally include power cables and communication cables.
  • Page 28: Commissioning

    7. Commissioning 7.1 Inspection before Commissioning Inspection Item Result All cables are appropriately dimensioned, intact, well-insulated, connected correctly and firmly. The polarity of the power supply cable is correct. The indicators of the AI Link flash normally. 7.2 Commissioning Steps Step Result Turn on all the inverter.
  • Page 29: Local Web Interface

    8. Local Web Interface 8.1 Running Requirements Item Parameter IE 11 or above, Chrome 65 or above, Safari 11 Browser or above Min. Resolution 1024 × 768 8.2 Login Steps Users can log into the AI Link via WiFi. Step 1: Connect the AI Link to the PC via WiFi. Note! Please select EMS–68BBHV100AME001 and enter password “12345678”.
  • Page 30: Create Site

    Method 2: WiFi Go to “WiFi configuration”, enter “SSID” and “Password”. 8.4 Create Site Users can create site. Step 1: Enter the IP address “www.foxesscloud.com” in the PC address bar to enter the general user login interface. Step 2: Sign in with your installer/agent’s account. Go to “EMS” and click the “configuration”...
  • Page 31 Step 3: Configurate sub-device’s address. Method 1: Configurate address automatically. Go to “Address Allocation”. Select “Increment” mode or “Full amount” mode and enter information required. Note! R series inverters’ addresses can be configurated automatically or  manually, and H3-Pro inverters’ addresses can be configurated manually.
  • Page 32 Enter information required. Step 4: Create new site. Go to “New Site” and enter information required.
  • Page 33: Grid Dispatch

    9. Grid Dispatch Note! Only installation personnel with professional expertise are permitted to perform operations in this chapter. 9.1 RCR Terminal The AI Link not only serves as a communication management device of a single PV array/plant, but also has the power regulation function. The AI Link can regulate the power output of the inverter via ripple control function.
  • Page 34: Maintenance

    10. Maintenance This section contains routine and periodic maintenance measures about the AI Link. Note! Unauthorized modification or use of parts not sold or recommended  by Fox ESS may result in fires and electric shocks. To avoid the risk of electric shock, do not perform any other ...
  • Page 35 The copyright of this manual belongs to FOXESS CO., LTD. Any corporation or individual should not plagiarize, partially or fully copy (including software, etc.), and no reproduction or distribution of it in any form or by any means is permitted.

Table of Contents