ATiB 951 Instruction Manual For Use

Load stabilizer

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INSTRUCTIONS

MANUAL FOR USE

LOAD STABILIZER

TYPE 951

I-D02-01-67 - Rev.3

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Page 1 INSTRUCTIONS MANUAL FOR USE LOAD STABILIZER TYPE 951 I-D02-01-67 - Rev.3...
Page 2: Table Of Contents
INDEX LOAD STABILIZER TYPE 951 WARNING READ THIS MANUAL VERY CAREFULLY BEFORE STARTING-UP THE MACHINE INDEX ..............................1 1 SAFETY RULES ..........................2 2 INTRODUCTION ..........................3 Use and upkeep of this manual ..................3 Description of equipment ....................4 3 INSTALLATION ..........................
Page 3: Safety Rules
1 SAFETY RULES 1 SAFETY RULES Don’t cross the mast Don’t carry the passengers Swing 75mm Direction Don’t pass under the load Pag. 2 di 25...
Page 4: Introduction
2.1 Use and upkeep of this manual This “User Manual” (hereinafter referred to as Manual) is supplied together with the A.T.I.B.– “LOAD STABILIZER TYPE 951” pursuant the CE DIRECTIVE 2006/42/CE date 17/05/2006 and amendments. The information contained here are imperative for the correct use of the attachment and must be known by the personnel who install, use, maintain and repair it.
Page 5: Description Of Equipment
2 INTRODUCTION 2.2 Description of equipment Pag. 4 di 25...
Page 6 2 INTRODUCTION All the A.T.I.B. – “LOAD STABILIZER TYPE 951” are identified by means of a sticky identification label on attachment ( ) position of identification label on equipment (Picture 1, the position of the identification plate may vary based on the type of equipment). always refer to the serial number.
Page 7 11. MAX COUPLE Not applicable to this equipment. The A.T.I.B. – “LOAD STABILIZER TYPE 951” it has been conceived, designed and built to allow the stabilization of unstable, bulky or stacked loads on pallets. his equipment must be applied on the fork holding plate of the lift truck or on equipments (sideshift, double/triple sideshift, fork positioner, rotator, ecc.) and connected to the...
Page 8: Installation
3 INSTALLATION 3 INSTALLATION Verify the nominal capacity of equipment To check the nominal capacity of equipment, consult the identification label ( WARNING Make sure that the operator of the forklift is aware of the maximum capacity of the attachments, so as NOT to pose a danger to himself and to the people who work in his vicinity.
Page 9: Installation
3 INSTALLATION 3.1 Installation 3.1.1 Attachment Installation 1. Before installation, verify the condition of the fork carriage, ensuring that it is not deformed. 2. Also make sure that the profiles of the fork holding plate are not deformed, in order to allow a good coupling with the equipment.
Page 10 3 INSTALLATION 5. For handling, use belts or chains appropriately sized for the weight of the equipment, indicated on the identification plate (Picture 1 and 6. Tab pag.5). Picture 3 7. With an overhead crane or with a hoist of sufficient capacity hook the attachment to the fork carriage, placing the centring tooth C into the central notch (Picture 3).
Page 11 3 INSTALLATION 8. Screw the two bottom hooks G with bolts so that the attachment is safely mounted on the fork carriage P (with a tolerance max. 1,5mm, Picture 4), reaching to the following torques Tab 3. ISO 2328 THREAD TORQUE ISO II 90 Nm...
Page 12: Hydraulic System
4 HYDRAULIC SYSTEM 4 HYDRAULIC SYSTEM CYLINDERS Picture 5 Pag. 11 di 25...
Page 13: Use Rules
5 USE RULES 5 USE RULES Before using the equipment, check the tightness of the pipes and the correctness of assembly and connection by performing about ten preliminary operations. When using the equipment, it is necessary to follow the instructions listed below: 1.
Page 14: Periodic Maintenance
6 PERIODIC MAINTENANCE 6 PERIODIC MAINTENANCE Failure to adhere to the norms and established times for maintenance operations, will be detrimental to the good functioning of the equipment and will annul the guarantee conditions. All maintenance operations must be carried out with the forklift motionless and the hydraulic circuit not activated, perimeter the entire maintenance area, using the necessary protective devices and, if it is necessary to disassemble the cylinders, always using a tray or container to recover the oil still present in the cylinder itself.
Page 15: Maintenance Every 1000 Hours
6 PERIODIC MAINTENANCE 6.3 Maintenance every 1000 hours 1. Check the condition of upper and lower sliding devices if an excessively worn component is found, it is recommended to replace the entire assembly of the component in question. 2. Also carry out the operations listed in the previous point (points 6.1, 6.2). 6.4 Maintenance every 2000 hours 1.
Page 16: Disassembly Procedure
7 DISASSEMBLY PROCEDURE 7 DISASSEMBLY PROCEDURE All maintenance operations must be carried out with the forklift stopped and with the hydraulic circuit not activated and not under pressure, surrounding the entire maintenance area, using the necessary protection devices and, if it is necessary to disassemble the cylinders, always using a tray or container to recover the oil still present in the cylinder itself.
Page 17: Removal Of The Mobile Structure From The Attachments
7 DISASSEMBLY PROCEDURE 7.2 Removal of the mobile structure from the attachments 1. Relieve the pressure of the hydraulic system and disconnect the pipe. 2. Remove the nut that secures the mobile structure to the cylinders (Picture Picture 6 Pag. 16 di 25...
Page 18 7 DISASSEMBLY PROCEDURE 3. Remove the mobile structure from his seat (Picture 7). Picture 7 Pag. 17 di 25...
Page 19: Removing The Sliding Bushing Of The Mobile Structure
7 DISASSEMBLY PROCEDURE 7.2.1 Removing the sliding bushing of the mobile structure 1. Relieve the pressure of the hydraulic system and remove the pipes. 2. Remove the mobile frame as indicated in the previous chapter. 3. Removing the slide after loosening the dowels and unscrewing the relative screws that lock them (Picture 8).
Page 20: Plate Of The Load Stabilizer Disassembly
7 DISASSEMBLY PROCEDURE 7.3 Plate of the load stabilizer disassembly 7.3.1 Rubber tubolar removal 1. Relieve the pressure of the hydraulic system and remove the tubes. 2. Remove the mobile structure (point 7.2 3. Remove the rubber hoses after removing the relative fixing plates (Picture 9). Picture 9 Pag.
Page 21: Plate Removal
7 DISASSEMBLY PROCEDURE 7.3.2 Plate removal 1. Relieve the pressure of the hydraulic system and remove the pipes. 2. Remove the mobile frame as indicated in the chapter 7.2. 3. Remove the rubber hoses as indicated in the previous chapter. 4.
Page 22: Pressure Cylinder Removal
7 DISASSEMBLY PROCEDURE 7.4 Pressure cylinder removal 1. Relieve the pressure of the hydraulic system and remove the pipes. 2. Remove the mobile frame as indicated in the chapter 7.2. 3. Remove the cylinders after unscrewing the nut that binds the cylinders to the structure of the equipment (Picture 11).
Page 23: Pressure Cylinder Disassembly And Reassembly
7 DISASSEMBLY PROCEDURE 7.4.1 Pressure cylinder Disassembly and reassembly If it is necessary to replace the entire cylinder, reassemble everything following the instructions listed in the previous point in reverse, if you also need to replace some cylinder component, proceed as indicated below: 1.
Page 24: Breakdowns And Solutions
8 BREAKDOWNS AND SOLUTIONS 8 BREAKDOWNS AND SOLUTIONS 8.1 Breakdowns and solutions FAILURE CAUSE SOLUTION Too low setting of the maximum Increase the pressure without exceeding pressure valve the maximum limit Insufficient pressure Contact the forklift manufacturer Insufficient strength Worn Pump Replace Worn cylinder seals Replace...
Page 25: Lubrication
8 BREAKDOWNS AND SOLUTIONS 8.2 Lubrication 1. Clean and lubricate all sliding parts. Picture 13 Pag. 24 di 25...
Page 26 I-D02-01-67 - Rev.3...