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DRESSTA TD-40C Service Manual

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  • Page 2 THIS MATERIAL IS PROPRIETARY TO DRESSTA Co. Ltd. AND NOT TO BE REPRODUCED, USED, OR DISCLOSED EXCERT IN ACCORDANCE WITH WRITTEN AUTHORIZATION FROM DRESSTA Co. Ltd. IT IS OUR POLICY TO IMPROVE OUR PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO.
  • Page 3 INTRODUCTION...

  • Page 4: Table Of Contents

    18. Service/Special Tools ........... . 14 DRESSTA TD-40C...

  • Page 5: Safety Precautions

    Some illustrations are of a general application and may not show component parts accurately in all details. Fig. 1.1. View of Tractor TD-40C AVOID ACCIDENTS WORK SAFETY — FOLLOW THESE RULES...

  • Page 6: Before Starting The Engine

    Hoses and controls can move and do not provide solid support. Movement of the controls may cause inadvertent and unexpected movement of the machine or its equipment. Follow all machine mounted safety signs before starting, operating, maintaining or servicing the machine. TD-40C DRESSTA...

  • Page 7: Operation

    As the brakes do not brake the machine, stop the machine operation immediately and remove the cause of the defect. Never try to get on or off the machine while it is moving. A serious injury or death could result. DRESSTA TD-40C...
  • Page 8 ”OFF”. The machine should be left in such a place where it makes no obstacle for other machines working close by. IF THE MACHINE IS LEFT WITHOUT SUPERVISION, THE WORKING EQUIPMENT CANNOT BE HELD BY THE HYDRAULIC SYSTEM. Leaving the machine, lock the cab door with key. TD-40C DRESSTA...

  • Page 9: Maintenance And Service

    One trained person must be in the operator's seat to safeguard the second person making the checks or adjustment. As an added precaution, when making checks or adjustments with the engine operating, make sure the transmission shift lever is locked in neutral (N). DRESSTA TD-40C...
  • Page 10 Ether fluid is flammable. Follow the precautions printed on the container. An explosion can result if sparks or flame contact the ether in the container or, if the container is stored in an area in which the temperature exceeds 49 °C. TD-40C DRESSTA...

  • Page 11: Shutdown

    When operating in bad weather and storm lightning is nearby, dismount and seek shelter away from the machine. Lightning will be attracted to the machine and cause serious injury or death. DRESSTA TD-40C...

  • Page 12: Service Information

    Burrs can be removed with a fine stone, but care must be taken so that only burr is removed and gear or spline profile is not changed. Check all weld for cracks, twisting and misalignment. Check castings for cracks and distortion. TD-40C DRESSTA...

  • Page 13: Loctite Usage

    2 to 3 threads of engagement, then insert stud. If engagement length exceeds one diameter, use proportionally more compound. For nonseated studs turn stud one turn deeper than required. After bubbling stops, apply compound around stud at top of hole, then turn back to required height. DRESSTA TD-40C...

  • Page 14: Setting Time (Before Placing In Operation)

    At temperatures from 10 to -18°C the use of a primer is recommended. If necessary, compounds can be applied at temperatures below -18°C, only if heat is used to accelerate the cure as follows: 65°C for 60 minutes 95°C for 45 minutes 120°C for 30 minutes TD-40C DRESSTA...

  • Page 15: Standard Torques

    Torque values listed in this section are lubricated (wet) threads; values should be increased 1/3 for non-lubricated (dry) threads. If a fine threaded fastener is used, multiply the appropriate torque value by 0.95 to obtain the clamping force shown for a coarse threaded fastener. DRESSTA TD-40C...
  • Page 16 Class 10.9 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 1120 M 30 1140 1600 M 33 1410 1990 M 36 1190 1900 2670 M 39 1425 2280 3200 TD-40C DRESSTA...

  • Page 17: Split Flange Connections

    Swivel Nuts For 37 Flared Fittings JIC - 37 Seat Size Tubing Thread Minimum Maximum O.D. Size Newton Meter Newton Meter (Nm) (Nm) 7/16-20 5/16 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-1/4 1-5/8-12 1-1/2 2-1/2-12 2-1/2-12 DRESSTA TD-40C...

  • Page 18: Hose Clamp

    ..Pivot Shaft Seat Tool ....... . Fabricate Fig. 1.29 TD-40C...
  • Page 19 A ................................90 mm B ................................76 mm C ................................255 mm D ................................25 mm E ................................20 mm F................................305 mm G ................................64 mm H ................................127 mm I..................................50 mm J .................................14 mm K ................................13 mm L........................... 4 slots to dimensions D and E DRESSTA TD-40C...
  • Page 20 D ................................25 mm E................................20 mm F ................................305 mm G ................................64 mm H ................................50 mm I ................................127 mm J ................................14 mm K................................13 mm L ........................... 4 slots to dimensions D and E TD-40C DRESSTA...
  • Page 21 A ................................114 mm B ................................102 mm C ................................318 mm D ................................25 mm E ................................20 mm F.................................90 mm G ................................38 mm H ................................50 mm I................................127 mm J .................................14 mm K ................................13 mm L..........................4 slots to dimensions D and E DRESSTA TD-40C...
  • Page 22 D ................................25 mm E................................20 mm F ................................330 mm G ................................76 mm H ................................50 mm I ................................127 mm J ................................14 mm K................................13 mm L ..........................4 slots to dimensions D and E TD-40C DRESSTA...
  • Page 23 Fig. 1.8. Pump Bearing Driver Tool Scavenge Pump A ................................44.2mm B .................................76mm C .................................47mm D .................................13mm E .................................38mm F................................114.3 mm Charge and Cooler Pump A .................................31mm B ...............................49 ± 0.1 mm C ................................36 mm D ..................................9 mm E ................................38 mm F ................................90 mm DRESSTA TD-40C...
  • Page 24 H ................................153 mm Charge and Cooler Pump A..............................31.8 ± 0.02 mm B............................... 44 ± 0.1 mm C ................................19.5 mm D ................................25 mm E................................76 mm F ................................50 mm G ................................153 mm H ................................102 mm TD-40C DRESSTA...
  • Page 25 A ................................1800 mm B ................................1200 mm C ................................216 mm D ................................153 mm E ................................102 mm F ................................292 mm G ................................210 mm H ................................∅ 50 mm I................................114 mm J ....................7/8” x 3 1/2” nut and bolt attach thru sprocket DRESSTA TD-40C...
  • Page 26 S ............... . R2 TD-40C...
  • Page 27 INTRODUCTION SECTION 1 Page SERVICE / SPECIAL TOOLS Ram Adapter Plates Fig. 1.12. Ram Adapter Plates A ...................................Plate B ...................................Plate C ...................................Plate D ..................................Bar E ...................................Plate F..............................Square Block G ................................57 mm DRESSTA TD-40C...
  • Page 28 F ..............................Square Block F1................................Weld H ................................13 mm I ............................76 mm (four places) J ................................165 mm K................................191 mm L ................................533 mm M ................................38 mm N ................................76 mm O ................................533 mm P................................47.5 mm Q ................................25 mm R ................................32 mm TD-40C DRESSTA...
  • Page 29 D ..................................Bar E ...................................Plate E1 ................................. weld S ................................25 mm T................................102 mm U ................................178 mm V ................................13 mm W ................................102 mm X ................................510 mm Y ................................32 mm Z................................203 mm D ................................176 mm D ................................245 mm D ................................351 mm DRESSTA TD-40C...
  • Page 30 B................................... Plate C .................................. Tube D .............................. 98x12 mm (deep) E................................140 mm F ................................38 mm G ................................775 mm H ................................106.5 mm I ................................140 mm J ................................178 mm K................................25 mm L ................................... weld TD-40C DRESSTA...
  • Page 31 SECTION 1 Page SERVICE / SPECIAL TOOLS Bulkhead Spacer Fixture Fig. 1.16. Bulkhead Spacer Fixture A ...................................Plate B ............................... Plate (2pcs) C ................................20 mm D ................................76 mm E ................................32 mm F................................330 mm G ................................229 mm H ................................190 mm DRESSTA TD-40C...
  • Page 32 12. Seat 728128C1 (not part of assy) A................................1892mm Cage Retaining Rods Fig. 1.18. Cage Retaining Rods 2. Cage Retaining Rods 2A................................38 mm 2B................................990 mm 2C ................................965 mm 2D ................................101 mm 2E................................2057 mm TD-40C DRESSTA...
  • Page 33 1A ................................190 mm 1B ................................. weld 13A ............................45 mm (four places) 13B ............................41 mm (four places) 13C ................................380 mm 13D ................................50 mm 14A .................................30 14B ................................weld 15A ................................203 mm 15B ................................6.5 mm 15C ................................90 mm DRESSTA TD-40C...
  • Page 34 4B................................190 mm 16A............................45 mm (four places) 16B................................146 mm 16C ................................. 190 mm 16D ................................. 380 mm 16E............................41 mm (four places) 16F ................................152 mm 16G ................................50 mm 17A................................76 mm 17B................................25 mm TD-40C DRESSTA...
  • Page 35 9C ................................152 mm 9D ................................. weld 13A ............................45 mm (four places) 13B ............................41 mm (four places) 13C ................................380 mm 13D ................................50 mm 17A ................................76 mm 17B ................................25 mm 18................................Sleeve 18A ................................25 mm 18B ................................114 mm 18C ................................127 mm DRESSTA TD-40C...

  • Page 36: Tube Assembly

    1A..............................216 or 220 mm 1B..............................190 or 194 mm 1C ................................. weld 1D ................................50 mm 1E................................115 mm 1F ................................229 mm 1G ............................hole thru ∅64 mm 1H ................................. 1067 mm 1I ................................1117 mm TD-40C DRESSTA...
  • Page 37 3. Inner Adapter Plate 3A ........................hole thru four holes (X) ∅26 mm 3B ................................ ∅127 mm 3C ........................hole/tap four holes (∆) 24x3 pitch 3D ................................∅86 mm 3E ................................ ∅178 mm 3F................................∅89 mm 3G ...................................90 3H ...................................45 DRESSTA TD-40C...
  • Page 38 4A........................... hole thru four holes ∅28 mm 4B...................hole four holes ∅44.5 mm, depth of holes 19 mm 4C ...................................90 4D ........................hole thru hole ∅47 mm, tap to 52x5 4E................................∅89 mm 4F ................................. ∅127 mm 4G ................................ ∅178 mm 4H ...................................45 TD-40C DRESSTA...
  • Page 39 6F................................51 mm 6G ................................64 mm 6H ..............................TPI 52x5 mm Ram Screw Fig. 1.27. Ram Screw 7. Ram Screw 7A ................................64 mm 7B ..............................TPI 52x5 mm 7C ................................26 mm 7D ................................60 mm 7E ................................155 mm 7F................................915 mm DRESSTA TD-40C...
  • Page 40 G ................................102 mm H ................................13 mm I ................................. 86 mm J ................................13 mm K................................610 mm L ................................51 mm M ........................560 mm (set dimension for shaft) N ................................97 mm O ................................305 mm P................................... weld TD-40C DRESSTA...
  • Page 41 D ..........................30 Chamfer E ..........................187 ± 0.5 mm F............................0.5 x 45 G ............................ 220 ± 2 mm H ............................80 ± 1 mm I ............................ 50 ± 0.1 mm J ..............................R2 K ............................0.4 x 45 DRESSTA TD-40C...
  • Page 42 C ................................47 mm D ................................13 mm E................................38 mm F ................................114 mm Rear Pump A................................28.5 mm B................................45.6 mm C ................................36 mm D ................................. 9 mm E................................38 mm F ................................90 mm TD-40C DRESSTA...
  • Page 43 F.................................50 mm G ................................153 mm H ................................153 mm Rear Pump A ..............................25.5 ± 0.02 mm B ..............................39.3 ± 0.06 mm C ..............................16.6 ± 0.1 mm D ................................23 mm E ................................76 mm F.................................38 mm G ................................153 mm H ................................102 mm DRESSTA TD-40C...

  • Page 44: Complete Assembly

    SERVICE / SPECIAL TOOLS Crosstube Bushing Tooling COMPLETE ASSEMBLY Fig. 1.32. Complete Assembly 1. Outer Bushing Pusher Plate 5. Washer 26665R1 2. Base Plate 6. Nut 25531R1 3. Support Rod 7. Inner Bushing Pusher Plate 4. Center Hole Ram OEM-6028 TD-40C DRESSTA...
  • Page 45 CROSSTUBE OUTER BUSHING PUSHER PLATE Fig. 1.33. Crosstube Outer Bushing Pusher Plate 1. Outer Bushing Pusher Plate 1A ................................216 mm 1B ................................159 mm 1C ................................174 mm 1D ................................28.5 mm 1E ................................73 mm 1F................................19 mm 1G ................................22 mm 1H ................................32 mm DRESSTA TD-40C...
  • Page 46 2F .........................drill ∅22.3 mm tap to 1NC TPI 2G ................................66 mm CROSSTUBE SUPPORT ROD Fig. 1.35. Crosstube Support Rod 3. Support Rod 3A..............................thread 1NC TPI 3B................................423 mm 3C ................................356 mm 3D ................................32 mm 3E................................819 mm 3F ................................25.5 mm TD-40C DRESSTA...
  • Page 47 INTRODUCTION SECTION 1 Page SERVICE / SPECIAL TOOLS CROSSTUBE INNER BUSHING PUSHER PLATE Fig. 1.36. Crosstube Inner Bushing Pusher Plate 7. Inner Bushing Pusher Plate 9. Tube 10. Stop Plate 7A. Weld (3 mm) 8. Pusher Plate DRESSTA TD-40C...
  • Page 48 SERVICE / SPECIAL TOOLS PUSHER PLATE Fig. 1.37. Pusher Plate 8. Pusher Plate 8A............................140 mm 8B............................133 mm 8C ............................114 mm 8D ............................126 mm 8E............................28.5 mm 8F..............................R6 8G ............................... 10 8H ............................19 mm 8I ..............................5 mm 8J ............................25 mm TD-40C DRESSTA...
  • Page 49 SECTION 1 Page SERVICE / SPECIAL TOOLS TUBE Fig. 1.38. Tube 9. Tube 9A ............................240 mm 9B ............................38 mm 9C ............................28.5 mm STOP PLATE Fig. 1.39. Stop Plate 10. Stop Plate 10A............................216 mm 10B............................28.5 mm 10C ............................13 mm DRESSTA TD-40C...
  • Page 50 SERVICE / SPECIAL TOOLS Ripper Bushing Tools Fig. 1.40. Ripper Bushing Tools A................................154 mm B................................114 mm C ................................26 mm D ................................10 mm E................................180 mm F ................................140 mm G ................................26 mm H ................................10 TD-40C DRESSTA...
  • Page 51 INTRODUCTION SECTION 1 Page SERVICE / SPECIAL TOOLS Stress Reliever Bushing Tool Fig. 1.41. Stress Reliever Bushing Tool A ............................140 MM B ............................114 MM C ............................180 MM DRESSTA TD-40C...

  • Page 52: Cooling System

    COOLING SYSTEM...
  • Page 53 10. Installation ............. . 9 DRESSTA TD-40C...

  • Page 54: Description

    Minimum coolant block pressure (at water manifold, with pressure cap removed)... 89kPa Maximum coolant block pressure (at water manifold, with pressure cap removed)..172kPa DRESSTA TD-40C...

  • Page 55: Service Diagnosis

    Overheating Due to Internal Leakage 1. Warped cylinder head. Replace cylinder head and gasket. Torque head bolts as specified in the Shop Manual K19 Series Engines. 2. Cylinder head bolts not properly Torque head bolts. Refer to probable cause 1. torqued. TD-40C DRESSTA...

  • Page 56: Radiator

    1. Position machine in place which makes it possible to use crane for lifting of disassembled assembles. 2. Turn electrical master switch to "OFF" position. CAUTION! Turn master switch in "OFF" position and take key out to prevent accidental starting. DRESSTA TD-40C...
  • Page 57 7. Rubber Bushing 12. Tubes 17. Gasket 3. Bracket 8. Shims 13. Vent Hose 18. Radiator 4. Link 9. Radiator Support 14. Bracket 19. Sight Gauge 5. Lifting Eyes 10. Rubber Links 15. Drain Valve 20. Drain Plug TD-40C DRESSTA...
  • Page 58 NOTE: Torque converter oil cooler is an integral, in disassemble assy, and in case of damage or faulty work, it shall be replaced by new one. Radiator Removal 9. Remove bolts securing front shield over radiator. Remove shield. DRESSTA TD-40C...
  • Page 59 15. Remove bolts securing radiator supports (9, Fig. 2.3) to frame and pry supports free of rubber bushing (one support on each side of frame). Fig. 2.4. Disassembly Points Under Machine 14. Bracket 15. Drain valve 16. Elbow TD-40C DRESSTA...

  • Page 60: Disassembly

    IMPORTANT: When removing rubber bushings from an assembled radiator, do not allow the puller rod to contact and damage the radiator core fins. 4. Inspect radiator cap. DRESSTA TD-40C...

  • Page 61: Reassembly

    1. Be sure gasket surface of cores (4, 10), spacer (8) and tanks (2, 12) are clean. 2. Set bottom tank (12) in flat position. Position new gasket (3a). 3. Set radiator core (10) on bottom tank. Position header bars (11) and secure loosely with mounting hardware. TD-40C DRESSTA...

  • Page 62: Installation

    (4) packs equally between left and right sides. Insert radiator supports (5) and bolt into place. Fig. 2.7. Support and Rubber Bushing Installation (Cross View) 1. Radiator Side Channels 3. Machine Side Frame 5. Radiator Support 2. Rubber Bushing (with steel insert) 4. Shims (as required) DRESSTA TD-40C...
  • Page 63 WARNING! This procedure requires extreme caution. Use suitable blocking equipment while under confines of machine. 12. Lift oil sump shield and install bolts. 13. Reinstall front shield over radiator. 14.Close front radiator shields and install bolts. TD-40C DRESSTA...
  • Page 64 ELECTRICAL...
  • Page 65 22. Troubleshooting The Cranking Circuit........22 DRESSTA TD-40C...

  • Page 66: Wiring Diagram

    Both the magnetic switch and starter solenoid are spring tensioned to remain in the "disengaged" position. When the starting switch is released, both units release their spools, breaking the circuit. DRESSTA TD-40C...
  • Page 67 H. Coolant Temperature Gauge C. Main and Speed Clutches Oil Pressure Warning Light J. Torque Converter Temperature Gauge D. Transmission Oil Filters Warning Light K. Engine Oil Pressure Gauge E. Air Filter Vacuum Warning Light L. Gauges Lamps M. Voltmeter TD-40C DRESSTA...
  • Page 68 Download the full PDF manual instantly. Our customer service e-mail: aservicemanualpdf@yahoo.com...

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