Summary of Contents for FULTON PURE CONTROL EDR-750-1000
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PURE CONTROL® USER MANUAL EDR-750-1000 EDR+2500-6000 EXE-750-6000 EZE-120-600 KTV-750-2000 Version 5.0.0 or Newer Serial/ National Board Number Model Fulton Order Owner Site Name Date PURE-CONTROL-HYDRONIC-USER-MANUAL-250415...
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TABLE OF CONTENTS PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Introduction Alarm History Menu ................... 3-39 INFO ............................3-39 Overview ......................1-2 Configuration ..................... 3-41 Warnings & Cautions .................... 1-2 SYSTEM ............................3-41 Disclaimers and Local Codes ................1-2 PASSWORD ..........................3-42 SENSORS ............................3-43 Hardware MODBUS .............................3-44 MAINTENANCE ...........................3-45 Overview ......................
INTRODUCTION INTRODUCTION HARDWARE CONTROL MENUS CONFIGURING LEAD/LAG UPDATING THE CONTROL SOFTWARE BACKUP AND RESTORE BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Overview Disclaimers and Local Codes The Fulton PURE Control® is a feature-rich integrated boiler Installation of the equipment shall conform to all the controller which includes robust functionality such as load requirements of all national, state and local codes established...
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HARDWARE INTRODUCTION HARDWARE CONTROL MENUS CONFIGURING LEAD/LAG UPDATING THE CONTROL SOFTWARE BACKUP AND RESTORE BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
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5-Inch Control Display standards which may be applicable. Fulton reserves the right to change The 5-inch control display platform is exclusive to Endura XE (EXE) condensing any part of this addendum and boilers. The control display hardware is shown below and described in Table 1 the corresponding Installation and and Figure 1.
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HARDWARE SECTION 2 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 FIGURE 1 - CONTROL DISPLAY HARDWARE DIMENSIONS Questions? Please Contact Your Local Manufacturer’s Representative...
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Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
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For detailed information specific to your boiler, please have your boiler Serial Number and PURE Control® software version ready and contact your Fulton Representative for further support. Questions? Please Contact Your Local Manufacturer’s Representative...
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CONTROL MENUS INTRODUCTION HARDWARE CONTROL MENUS CONFIGURING LEAD/LAG UPDATING THE CONTROL SOFTWARE BACKUP AND RESTORE BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Boiler Menu Boiler Status Screen: Provides a quick overview of the current boiler operations Including Status, Temperature, Setpoint, and Firing Rate Parameter Range Units Factory Default Description Boiler Status Current Status of the Boiler Lead/Lag Status Lead/Lag Position or current source of boiler control...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description Flame Signal 0.0 – 100 The strength of the flame signal from the flame detection device Air Actuator 0.0 – 90.0 ° The position of the servo motor used for (degrees) electronic combustion air control Fuel Actuator...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Boiler Demand Shows the current status alongside conditions that must be met in order for the boiler to receive a call for heat and run. This screen is helpful for troubleshooting purposes to identify a device or safety that is holding a boiler in a disabled state. The row will be highlighted green when the limit is satisfied, rows which are not highlighted green are holding the boiler in a disabled standby state.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Boiler History Shows operation information for the boiler. Parameter Range Units Factory Default Description Online Hours 0 – 999,999 Hours - Total Hours the Boiler has been powered on Run Hours 0 – 999,999 Hours ...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Lead/Lag Menu Lead/Lag Status Refer to section Configuring Lead/Lag Operation for detailed instruction on wiring and configuring Lead/Lag operation. The Originator boiler is in command of the Lead/Lag plant and is assigned automatically by the boiler network. The Target boiler(s) receive commands from the Originator.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description System Return Determines if the System Return temperature will be a physically wired sensor, written over the BMS connection, received from another boiler as part of the Lead/Lag operations, or disabled. BMS Enable Physically Wired Determines if the Remote enable will be provided by dry contact closure, written...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description Lead Start 0.0 – 20.0 °F 5.0 The Lead Start is the hysteresis below setpoint which begins a call for heat. Lead Stop 0.0 – 20.0 °F 10.0 The Lead Stop is the hysteresis above setpoint which ends the call for heat.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Response Menu Output Shows information specific to control of the boiler and its firing rate as well as items that would impact it. The Boiler Protections act as PID “modifiers” and will override the firing rate of the burner in accordance with configured settings. Parameter ...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Freeze Protection This function helps protect the boiler pressure vessel from damage associated with freezing using an available pump or valve, and/or by running the burner. Stage 1 Freeze Protection: Requires a pump or valve to be selected and enabled. The pump will then be enabled based on the user-selected temperature range to circulate water and help prevent freezing.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Soft Limit The Soft Limit feature will reduce the boiler firing rate to prevent excessive temperature situations which can lead to nuisance Manual Reset High Limit (MRHL) lockout alarms. This feature is useful in arrangements where the heating system has unbalanced flow and/or low flow conditions.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Anti-Cycle Minimum amount of time that the boiler will remain OFF in between cycles and before it can receive an new call for heat. Enabling the anti-cycle timer is helpful to prevent excessive equipment short cycling during low load or low flow conditions. Parameter ...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description Current Setpoint 40.0 – 185.0 °F The setpoint currently being used by the temperature control PID Minimum Setpoint 40.0 – 185.0 °F 80.0 Absolute minimum allowable setpoint from any source. If it is lower the setpoint will be increased to match this value ...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Domestic Hot Water Enabling the Domestic Hot Water (DHW) Priority function will increase the boiler(s) setpoint temperature, where needed, to satisfy an indirect DHW demand. When the DHW Demand ends, the boiler(s) will return to their normal hydronic heating setpoint temperature.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Deviation Determines the start and stop deviations (hysteresis) around setpoint when operating in Local mode. This setting is not used while the boiler in under ModSync or Lead/Lag control. For systems experiencing short cycling it is recommended to lower the Start or increase the Stop value to widen the Deviation temperature band, this facilitates greater run times per cycle.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description Stop Delay Timer 00:00 - 59:59 MM:SS 05:00 When checked, will hold the valve open or (MM:SS) boiler pump on until the delay timer expires to dissipate heat in the boiler preventing nuisance high limit trips.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description Stop Delay Timer 00:00 – 59:59 MM:SS 02:00 When checked, will hold the boiler pump on until the delay timer expires to dissipate heat in the boiler preventing nuisance high limit trips.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 System Pump (7-Inch Platforms Only) The following screens are used to configure the system (secondary) pump control. System Pump control is only available when Boiler Pump control is not being used. Select the Pump type within the Tech Tools menu prior to configuring the settings on this screen.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description Pump Control Signal Delta T - Delta P Delta P Choose either Delta P or Delta T Lead Hour Rotate 0 – 1000 Hours between lead pump rotation. Pump Minimum 0.0 –...
To view detailed information on an alarm or before contacting your Fulton Representative for technical support, it is necessary to tap the alarm index number in the first column and then tap “Info”.
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The boiler may also be given a unique name which will be displayed on the Lead/Lag Status screen. The version number of the software is also displayed on this screen. Record the version number prior to contacting your local Fulton Representative for technical support. Parameter ...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Sensors Displays the current status and reading from standard and optional sensors. The offset parameter may be used to calibrate sensor readings. Sensor values displayed on this screen are the live, raw, unfiltered values which is helpful for troubleshooting purposes.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Maintenance When the boiler is due for scheduled preventative maintenance, the maintenance icon will appear at the top of the screen. Tapping this icon will navigate to the Maintenance screen, which may also be accessed through the Configuration menu. The Maintenance screen will display boiler information and provide QR codes for digital documentation.
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Alternatively, a portable USB flash drive may be used to back up and restore settings. WARNING If the Retained Tags file is missing from the microSD card it may be imported All information in this User Manual is from a USB flash drive by tapping the “Import Retained File From USB”...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Parameter Range Units Factory Default Description Secondary Low Water Enabled Disabled Refer to the electrical diagram for detail on Disabled installing the secondary (auxiliary) low water cutoff safety device. This parameter is only applicable to 7-inch platforms. Alarm Horn Enabled Disabled...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 IO Status The IO Status screen provides rapid access the flame safeguard (FSG) and PLC input and output status which can be used for advanced diagnostics or troubleshooting purposes. The I/O hardware interfaces available on this screen will vary by boiler type. ...
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CONTROL MENUS SECTION 3 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Maintenance Configuration The Maintenance Configuration screen allows the service technician to enable maintenance reminders, the maintenance interval, and set a message for the operator when the interval expires. It is recommended to include contact information such as the service organization and phone number.
CONFIGURING LEAD/LAG INTRODUCTION HARDWARE CONTROL MENUS CONFIGURING LEAD/LAG UPDATING THE CONTROL SOFTWARE BACKUP AND RESTORE BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
Ethernet switch. The Ethernet switch is available for purchase from available to the staff responsible for your local Fulton Representative. For additional information on installation and equipment operation. wiring refer to the boiler IOM and electrical diagram.The procedure is broken...
CONFIGURING LEAD/LAG SECTION 4 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 WARNING All information in this User Manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
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CONFIGURING LEAD/LAG SECTION 4 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 j. The Staging Multiplier screen from the right on the Lead Lag menu contains information on how the Lag boilers stage on/off. k. Verify the PID Settings at each boiler for the Lead Lag located under the Response Menu l.
UPDATING THE CONTROL SOFTWARE INTRODUCTION HARDWARE CONTROL MENUS CONFIGURING LEAD/LAG UPDATING THE CONTROL SOFTWARE BACKUP AND RESTORE BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Performing A Software Update WARNING Fulton practices continuous product improvement and will periodically release This User Manual is intended for use in software updates. It is recommended to update to the latest available software conjunction with the current edition...
2. Download the latest software update package from Fulton.com or as supplied by your Fulton Representative. Confirm the boiler model listed on the nameplate and verify the software package and version is compatible with this model.
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UPDATING THE CONTROL SOFTWARE SECTION 5 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 1. Insert the USB drive into the HMI USB Port 1, the screen will appear to freeze, do not remove the USB drive or press any buttons. Wait 1-2 minutes until a “USB Action File” prompt appears. Tap “Start”. 2.
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UPDATING THE CONTROL SOFTWARE SECTION 5 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 8. Navigate to Configuration, Modbus and configure the Modbus ID. Confirm all other settings are configured as appropriate for the installation. 9. Navigate to Boiler, Control and place the boiler back into Automatic. Verify the boiler operates as intended for the installation.
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BACKUP AND RESTORE INTRODUCTION HARDWARE CONTROL MENUS CONFIGURING LEAD/LAG UPDATING THE CONTROL SOFTWARE BACKUP AND RESTORE BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
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BACKUP AND RESTORE SECTION 6 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Taking a Screenshot WARNING 1. On any screen, press and hold the top right corner of the screen until a drop down menu appears. All information in this User Manual is for reference and guidance purposes, 2.
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BMS INTEGRATION INTRODUCTION HARDWARE CONTROL MENUS CONFIGURING LEAD/LAG UPDATING THE CONTROL SOFTWARE BACKUP AND RESTORE BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
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BMS INTEGRATION SECTION 7 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Address Description Notes Type Units R / W (4)0001 Boiler Control 0 – Waiting INT16 Status 1 – Disabled 2 – Not Available 3 – Lead 4 – Lag 1 5 – Lag 2 6 – Lag 3 7 –...
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BMS INTEGRATION SECTION 7 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Address Description Notes Type Units R / W (4)0067 Boiler 1 LL 0 – Waiting INT16 Position 1 – Disabled 2 – Not Available (4)0068 Boiler 2 LL 3 – Lead Position 4 – Lag 1 (4)0069 Boiler 3 LL 5 –...
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BMS INTEGRATION SECTION 7 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Address Description Notes Type Units R / W (4)0111 System Pump(s) 0 – Standby INT16 Status 1 – Running 2 – Disabled by Outdoor Air 3 – Disabled by BMS 4 – Disabled by Other 5 - Alarm [Note 14] (4)0112...
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BMS INTEGRATION SECTION 7 PURE-CONTROL-HYDRONIC-USER-MANUAL-250415 Notes: 1. The decimal point is fixed to the tenth place, but not transmitted. For example, a value of 1000 equals 100.0 2. The value is only writable when the program has been set to accept a BMS communication signal, see program documentation for individual details.
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Fulton Group N.A., Inc. Fulton Thermal Corporation is part of Fulton Group N.A., Inc., a global manufacturer of steam, hot water and thermal fluid heat transfer systems. Fulton Steam Solutions, Inc. & Fulton Heating Solutions, Inc.
This manual is also suitable for:
Pure control edr+2500-6000Pure control exe-750-6000Pure control eze-120-600Pure control ktv-750-2000
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