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HENKE REL Installation Manual

Reversible end loader for: wheel loaders and motor graders
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REVERSIBLE END LOADER
HENKE MODEL: REL
For: Wheel Loaders And Motor Graders
 
PARTS AND INSTALLATION MANUAL: # 8500001-04
VERSION 051, FEBRUARY 2017
MY SERIAL NUMBER: ________________________________
HENKE MANUFACTURING CORPORATION
MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 100 YEARS
3070 WILSON AVE.LEAVENWORTH, KS 66048
Phone:(913) 682-9000Fax: (913) 682-0300
www.henkemfg.com, parts@henkemfg.com
REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051

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  • Page 1 For: Wheel Loaders And Motor Graders   PARTS AND INSTALLATION MANUAL: # 8500001-04 VERSION 051, FEBRUARY 2017 MY SERIAL NUMBER: ________________________________ HENKE MANUFACTURING CORPORATION MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 100 YEARS 3070 WILSON AVE.LEAVENWORTH, KS 66048 Phone:(913) 682-9000Fax: (913) 682-0300 www.henkemfg.com, parts@henkemfg.com REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051...
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  • Page 3: Introduction

    Introduction   Thank you for your purchase of a HENKE Henke Reversible End Loader (REL).   T his Parts and  Installation Manual should be read in its entirety, including the safety section, before installation,  operation, or maintenance is performed to minimize installation and operation problems.    In addition to their field-proven standard units, Henke designs and manufactures many snow fight- ing equipment to meet specific customer requirements.   The Henke Reversible End Loader is the most ruggedly built, full-tripping, power-reversing plow  on the market. Specifically designed for wheel loaders and motor graders, the REL includes the fol- lowing features:   Product Features:   Full trip moldboard   Accepts hydraulic down pressure to break up packed snow and ice   Fits most commonly available quick couplers   One-piece 50,000 PSI high tensile steel pushframe is the strongest and most durable in the  industry   Heavy Duty, Box Reinforced, 1/4" thick, rolled plate moldboard resists torsional flex   Optional swivel backplate allows plow to follow contour of the road   Wide variety of cutting edges   The field hardware required to install your new Henke product is listed in tables in the parts section  of this book.   B e sure to check that all parts listed in this document were shipped with your Plow  (either attached or loose).   I n the unlikely situation that parts are missing please contact Henke Manufacturing at (913) 682-9000 or parts@henkemfg.com before continuing the installation.

  • Page 4: Parts And Service Inquiries

    Parts And Service Inquiries     Please contact your local Henke dealer, which can be located using our website dealer locator:   http://henkemfg.com/dealer-locator/   Dealers and individual owners without a local dealer can contact us via email, website, or phone.      parts@henkemfg.com   http://henkemfg.com/parts-and-service/   888 682-9010 x3   This will direct your inquiry to the entire parts and service team, insuring the most prompt attention  possible.   A ll inquiries are processed in the order they are received.   We can prepare a personalized wear parts recommendation and optionally   i nclude your seasonal pur- NOTE: chasing summary. Just ask.   We truly appreciate your business.   Henke Parts & Service Team   Is This Your Product Manual?    ...

  • Page 5: Table Of Contents

    Table of Contents Introduction Parts and Service Inquiries Is this your product manual? CHAPTER 1: Safety Plow And Hitch Safety DECALS - REL CHAPTER 2: Parts And Assemblies Large Assembly View - Henke Reversible End Loader Moldboard and Cutting Edge Assembly Pushframe Assembly Plow Hitch (A-Frame) Assembly Swivel Assembly Enclosed Spring Trip Assembly Enclosed Spring Trip Canister Assembly REL Moldboard Trip Lockout Kit Optional Industrial Float Assembly CHAPTER 3: HYDRAULICS Hydraulic Assembly REL Hydraulic Components Field Retrofit Cushion Valve Components CHAPTER 4: Running Gear Running Gear Adjustment Mushroom Shoe Assembly Steel Wheel Assembly CHAPTER 5: Set-Up And Operations Reversible Plow Setup and Operation Operating Plow - Pushframe Parallel to Ground CHAPTER 6: Replacement Wear Parts Henke REL Snow Plow Recommended Parts Stock Cutting Edges Cutting Edge Hardware Curb Guards & Wear Guards CHAPTER 7: Maintenance In Season Maintenance End Of Season Maintenance Torque Table Mild Steel CHAPTER 8: Warranty & Dealer Procedure HENKE LIMITED WARRANTY...
  • Page 6 List of Figures Figure 2-1:large assembly breakdown Figure 2-2:Moldboard and Cutting Edge Assembly, Parts View Figure 2-3:Pushframe Assembly, Parts View Figure 2-4:Plow Hitch Assembly, Parts View Figure 2-5:Swivel Assembly, Parts View Figure 2-6:Enclosed Spring Trip Assembly, Parts View Figure 2-7:Enclosed Spring Trip Canister Assembly Figure 2-8:REL Moldboard Trip Lockout Kit, Parts View Figure 2-9:Optional Industrial Float Assembly Figure 2-10:REL Plow Hitch (A-Frame) Assembly, Industrial Float Version, Parts View Figure 2-11:REL Plow Hitch (A-Frame) assembly, Industrial Float Version, Parts List Figure 2-12:Industrial Float Assembly, Plow-Side, Parts View Figure 2-13:Industrial Float Assembly, Plow-Side, Parts List Figure 2-14:Industrial Float Assembly, Machine-Side, Parts View Figure 2-15:Industrial Float Assembly, Machine-Side, Parts List Figure 3-1:Hydraulic Assembly, Parts View Figure 3-2:Hydraulic Plumbing, Cushion Valve Figure 3-3:Hydraulic Plumbing, REL Reversing Cylinders Figure 3-4:Field Retrofit, Locating Cushion Valve Bracket Figure 3-5:Hydraulic Plumbing, Cushion Valve Figure 4-1:Mushroom Shoe Assembly, Parts View Figure 4-2:Steel Wheel Assembly, Parts View Figure 5-1:Operating Plow with Pushframe Parallel to Ground REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 6 of 66...
  • Page 7 List of Tables Table 2-1:Moldboard and Cutting Edge Assembly, Parts List Table 2-2:Pushframe Assembly, Parts List Table 2-3:Plow Hitch (A-Frame) Assembly, Parts List Table 2-4:Swivel Assembly, Parts List Table 2-5:Enclosed Spring Trip Assembly, Parts List Table 2-6:Enclosed Spring Trip Canister Assembly, Parts List Table 2-7:EST Suggested Moldboard Attack Angle Table 2-8:REL Moldboard Trip Lockout Kit, Parts List Table 3-1:Hydraulic Assembly, Parts List Table 3-2:Hydraulic Asy. No. 6136001, REL Factory Installation  Table 3-3:Hydraulic Hose Kit No. 7080324, REL Factory Installation  Table 3-4:Hydraulic Asy. No. 6136002,   R etrofit Cushion Valve Installation Table 3-5:Hydraulic Hose Kit No. 7080324, REL Retrofit Cushion Valve Installation Table 4-1: Mushroom Shoe Assembly, Parts List Table 4-2:Steel Wheel Assembly, Parts List Table 6-1:REL Mushroom Shoe Assembly, Parts List Table 6-2:Cutting Edges Table 6-3:Cutting Edge Hardware Table 6-4:Henke Curb Guards & Wear Guards REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 7 of 66...
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  • Page 9: Chapter 1: Safety

    CHAPTER 1: SAFETY PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Plow And Hitch Safety DECALS - REL REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 9 of 66...

  • Page 10: General Safety Instructions And Practices

    SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.

  • Page 11: Operator Safety

    SAFETY OPERATOR SAFETY TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: • READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES, safety shoes, hard hat and gloves when operating or repairing equipment • DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury.

  • Page 12: Personal Protection Equipment - Ppe

    SAFETY PERSONAL PROTECTION EQUIPMENT - PPE Always wear all protective clothing and personal safety devices issued to you or called for by job conditions. This should always include: • Hard hat - when working around raised hopper. • Steel toed Safety shoes. •...

  • Page 13: Crushing Hazards

    SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING IMPLEMENT: CRUSHING BY FALLING from EQUIPMENT • ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. • ONLY OPERATE vehicle and equipment while seated in vehicle seat. •...

  • Page 14: Connecting Or Disconnecting Implement Safety

    SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY VEHICLE OR ATTACHEMENT WHEN ATTACHING UNIT TO VEHICLE: • DO NOT ALLOW BYSTANDERS between vehicle and plow. • Keep hands and body clear of the attachment and the attachment mounts. BEFORE connecting and disconnecting Plow Components: •...

  • Page 15: Run Over Hazards

    SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF VEHICLE OR EQUIPMENT RUN OVER: • ONLY start vehicle while seated in vehicle seat. • ALWAYS BUCKLE UP seat belt when operating vehicle and equipment. • ONLY OPERATE vehicle and equipment while seated in vehicle seat. •...

  • Page 16: Thrown Objects Hazards

    SAFETY THROWN OBJECTS HAZARDS PLOW IS CAPABLE OF PROPELLING OBJECTS UP TO 75 FEET. TO AVOID SERIOUS INJURY TO OPERATOR OR PASSERSBY FROM THROWN OBJECTS: • KEEP bystanders 100 feet away • Stop plowing if bystanders are within the potential thrown area. STOP PLOWING IF PASSERSBY ARE WITHIN 100 FEET: •...

  • Page 17: High Pressure Oil Leak Hazard

    SAFETY BLADE CONTACT HAZARDS KEEP AWAY FROM BLADE TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: • STAY AWAY and KEEP HANDS, FEET and BODY AWAY from plow blade and parts until engine has come to a complete stop. •...

  • Page 18: Transporting Hazards

    SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN OPERATING OR TRANSPORTING EQUIPMENT • KEEP transport speed to the posted speed limit to maintain control of equipment. • REDUCE SPEED on inclines, on turns and in poor plowing conditions. •...

  • Page 19: Hazards With Maintenance Of Implement

    SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT VOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS, AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS, AND MAINTENANCE ON THE IMPLEMENT: SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS;...
  • Page 20 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT CONTINUED AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION BY PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION: •...
  • Page 21 HENKE Snow Plows use balanced and matched system components for plows, hitches, and other components. These parts are made and tested to HENKE specifications. Non-genuine or “will fit" parts do not consistently meet these specifications. The use of non-genuine or “will fit” parts may reduce Snow Plow performance, void HENKE warranties, and present a safety hazard.
  • Page 22 Product Manual Canister Instructions: Follow these instructions to position the above items to your Henke product for safety and professional appearance. Apply on clean surfaces only. They should be properly applied and kept in good condition. If a decal is worn out, torn, or otherwise defaced, call us for an immediate replacement at 1-913-682-9000, or 1-888-682-9010.
  • Page 23 1. Position 7331007, 7331005, and 7331004 at the TOP LEFT of the Moldboard as shown. 2. Position 7331011, 7331012, and 7331003 below the previous decals as shown. 3. Position 7330012, Henke Serial Tag on the Left side of moldboard as shown. 4. Position 7300047 Product Manual Canister as shown. 3/4”...
  • Page 24 DECALS 5. Position 7331010 (Qty. 2) as shown. SUPPORT INNER EDGE IN LINE WITH CENTER OF SUPPORT Henke REL Decals Safety Section 1-17...
  • Page 25 8. Position 7331006 decals (Qty. 2) on each hydraulic cylinder as shown. ON VISIBLE SIDE OF CYLINDER NOT COVERED BY HOSES 9. Position 7331009 on each Enclosed Spring Trip Mechanism as shown. TOP SIDE CENTER 1.5” Henke REL Decals Safety Section 1-18...
  • Page 26 DECALS 10. Position 7330014, Henke Logo in upper right corner of the moldboard assembly. 11. Position Product Manual Canister as shown. 4” 2” Henke REL Decals Safety Section 1-19...

  • Page 27: Chapter 2: Parts And Assemblies

    CHAPTER 2: PARTS AND  ASSEMBLIES PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Large Assembly View - Henke Reversible End Loader Moldboard and Cutting Edge Assembly Pushframe Assembly Plow Hitch (A-Frame) Assembly Swivel Assembly Enclosed Spring Trip Assembly Enclosed Spring Trip Canister Assembly...

  • Page 28: Large Assembly View - Henke Reversible End Loader

    Large Assembly View - Henke Reversible End Loader Individual parts views of these large assemblies can be found on the following pages. Figure 2-1:Large Assembly Breakdown...

  • Page 29: Moldboard And Cutting Edge Assembly

    Moldboard And Cutting Edge Assembly Figure 2-2:Moldboard And Cutting Edge Assembly, Parts View Table 2-1:Moldboard And Cutting Edge Assembly, Parts List Item No. Qty. Part No. Description Toplock Nut, 5/8-11 GR.C (See Separate Cutting Edge Hardware  Varies 7030084 Table) Call Henke Moldboard Assembly (Moldboard Length Vary) Varies Varies Cutting Edge (See Separate Cutting Edge Table) Varies Varies Plow Bolt, 5/8-11 GR.8 (See Separate Cutting Edge Hardware Table) REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 29 of 66...

  • Page 30: Pushframe Assembly

    Pushframe Assembly Figure 2-3:Pushframe Assembly, Parts View Table 2-2:Pushframe Assembly, Parts List Item No. Qty. Part No. Description 239-0124 REL Pushframe, Base Assembly 7020049 Hex Capscrew, 1/2-13 x 3 GR.8 7030031 Toplock Nut, 1/2-13 GR.C 2300-1086 Pin, 2 x 10 x 7.97 Grip 2300-0051 Attaching Channel, Weld-On for DEST REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 30 of 66...

  • Page 31: Plow Hitch (A-Frame) Assembly

    Plow Hitch (A-Frame) Assembly Figure 2-4:Plow Hitch Assembly, Parts View Table 2-3:Plow Hitch (A-Frame) Assembly, Parts List Item No. Qty. Part No. Description 239-0456 REL Swivel Hitch Assembly 2300-0963 Pin, 2.25 x 27.63 7030030 Toplock Nut, 3/4-10 GR.C 7020084 Hex Capscrew, 3/4-10 x 4.5 GR.8 REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 31 of 66...

  • Page 32: Swivel Assembly

    Figure 2-5:Swivel Assembly, Parts View Table 2-4:Swivel Assembly, Parts List Item No. Qty. Part No. Description Reference See Separate Hitch Assembly 2300-0937 Washer, 5.5 x 1.28 x .5 7020310 Hex Capscrew, 1 1/4-7 x 4.5 GR.8 7090111 Grease Fitting, Straight 1/4-28 7030030 Toplock Nut, 3/4-10 GR.C 2300-1094 Pivot Pin, 5" Greaseable 2300-1095 Bushing, for Pivot Pin, (Included in Item 1) 2300-1099 Bushing, for Swivel 2300-0983 Washer, 4 x 1.28 x .5 7030099 Nylock Nut, 1 1/4-7 7020082 Hex Capscrew, 3/4-10 x 3.5 GR.8 7040061 Flat Washer, 3/4 Hardened, USS Call Henke Backplate (Blank Shown) REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 32 of 66...

  • Page 33: Enclosed Spring Trip Assembly

    Table 2-5:Enclosed Spring Trip Assembly, Parts List Item No. Qty. Part No. Description Enclosed Spring Trip Canister Enclosed Spring Trip Assembly     ( See  139-0174 Assembly 1300-0463 Moldboard Attaching Bolt, EST 7030018 Slotted Nut, 1-8 7050003 Cotter Pin, 3/16 x 2 139-0089 REL Trunion Plate Assembly 7040021 Lock Washer, 3/4 SAE 7030010 Hex Nut, 5/8-11 GR.8 7020074 Hex Capscrew, 3/4-10 x 2 GR.8 1300-2130 Flat Shear Bar, .5 x 1 x 3 2300-0051 Attaching Channel 2300-0447 Spacer 1300-0410 Flat Shear Bar, .5 x 1 x 10 7020091 Hex Capscrew, 3/4-10 x 9...

  • Page 34: Enclosed Spring Trip Canister Assembly

    Enclosed Spring Trip Canister Assembly Figure 2-7:Enclosed Spring Trip Canister Assembly Table 2-6:Enclosed Spring Trip Canister Assembly, Parts List Item No. Qty. Part No. Description 139-0753 Housing Assembly 139-0086 Guide Tube Assembly 139-0088 Shaft Assembly 1300-1562 Cap Plate 1300-1560 Shaft End 7070009 Compression Spring - Large 7070011 Compression Spring - Small 7070010 Compression Spring - Medium 7020004 Set Screw, 3/8-16 x .75 7030004 Nut, 3/8-16 7040006 Flat Washer, 5/8 Hardened, SAE 7020288 Hex Capscrew, 5/8-11 x 2.5, GR. 8 7030084 Toplock Nut, 5/8-11, GR. C  ...

  • Page 35: Rel Moldboard Trip Lockout Kit

    REL Moldboard Trip Lockout Kit Figure 2-8:REL Moldboard Trip Lockout Kit, Parts View   1.  Weld 1300-0261 ring to 2300-0089 shaft as the last step in the trip lockout kit installation. NOTES:   2.  Weld all around 239-0013 assembly on REL pushframe, NOT to 2300-0089 shaft.   3.  Bolt acts as hinge on moldboard for Trip Lockout Holder. Table 2-8:REL Moldboard Trip Lockout Kit, Parts List Item No. Qty. Part No. Description 1300-0261 Ring 2300-0089 Shaft 1300-0463 EST Moldboard Attaching Bolt 7030125 Nylock Nut, 3/8-16, 18-8SS 7020530 Hex Capscrew, 3/8-16 x 1.5, 18-8SS 7050088 Safety Snap Pin, 3/8 x 1.38 1400-1603 Trip Lock Holder 7030004 Nut 3/8 - 16 GR. 2...

  • Page 36: Optional Industrial Float Assembly

    Optional Industrial Float Assembly Figure 2-9:Optional Industrial Float Assembly     Figure 2-10:REL Plow Hitch (A-Frame) Assembly, Industrial Float Version, Parts View Figure 2-11:REL Plow Hitch (A-Frame) Assembly, Industrial Float Version, Parts List Item No. Qty. Part No. Description 239-0667 Hitch Assembly, Float Hitch   7020084 Hex Capscrew, 3/4-10 x 4.5 GR.8 2300-0963 Center Pin, 2.25 x 27.63 x 25.72 Grip 7030030 Toplock Nut, 3/4-10 GR.C REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 36 of 66...

  • Page 37: Figure 2-12:Industrial Float Assembly, Plow-Side, Parts View

    Figure 2-12:Industrial Float Assembly, Plow-Side, Parts View   Figure 2-13:Industrial Float Assembly, Plow-Side, Parts List Item No. Qty. Part No. Description Reference Hitch   P late - Float 7030031 Toplock   N ut, 1/2-13 GR.C 7040005 Flat   W asher, 1/2 Hardened, USS 279-0381 Pin   A ssembly-STD LG 7020144 Hex   C apscrew, 1/2-13 x 2.25 GR.8 2300-1407 Float   P late Links 7040051 Flat   W asher, 1-1/4 SAE 239-0680 Outer  ...

  • Page 38: Figure 2-14:Industrial Float Assembly, Machine-Side, Parts View

    Figure 2-14:Industrial Float Assembly, Machine-Side, Parts View   Figure 2-15:Industrial Float Assembly, Machine-Side, Parts List Item No. Qty. Part No. Description 239-0665 Swivel   P late Assembly 7020130 Hex   C apscrew, 1/2-13 x 1.5 GR.8 239-0683 Float   S ight Guage 7040042 Flat   W asher, 1/2 Hardened, SAE 7030009 Nut,   1 /2-13 GR.8 239-0682 Float   S ight Indicator 7020144 Hex   C apscrew, 1/2-13 x 2.25 GR.8 7040005 Flat  ...

  • Page 39: Chapter 3: Hydraulics

    CHAPTER 3: HYDRAULICS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Hydraulic Assembly REL Hydraulic Components Field Retrofit Cushion Valve Components REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 39 of 66...

  • Page 40: Hydraulic Assembly

    Hydraulic Assembly Figure 3-1:Hydraulic Assembly, Parts View Table 3-1:Hydraulic Assembly, Parts List Item No. Qty. Part No. Description 7030086 Nylock Nut, 5/16-18 7040003 Flat Washer, 5/16, USS 239-0270 Pin Assembly 7080133 Hydraulic Cushion Valve, 2500 PSI 7020371 Hex Capscrew, 5/16-18 x 2.5 GR.5 7080806 Hydraulic Cylinder 7050099 Cotter Pin, 1/4 x 2.5 REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 40 of 66...
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  • Page 42: Rel Hydraulic Components

    REL Hydraulic Components Table 3-2:Hydraulic Asy. No. 6136001, REL Factory Installation  Qty. Henke Part No. Description 7080133 Hydraulic Cushion Valve, 2500 PSI 7030086 Nylock Nut, 5/16-18 7020371 Hex Capscrew, 5/16-18 x 2 1/2 GR.8 7040003 Flat Washer, 5/16 USS 7080324 Hydraulic Hose Kit for REL (See Separate Table)   Table 3-3:Hydraulic Hose Kit No. 7080324, REL Factory Installation  Qty. Henke Part No. Description 7110835 Hose ½-2 x 13.5" Total, -8 JIC Female x -8 JIC Female 90 Elbow 7110836 Hose 1/2-2 x 18.5" Total, -8 JIC Female x -8 JIC Female 90 Elbow 7110486 Hose   A sy., 1/2-2 x 31.5” Total, -8 JIC Female e/e 7110487 Hose   A sy., 1/2-2 x 24" Total, -8 JIC Female e/e 7090257 Elbow, 90, -8 JIC Male x -8 ORB Adj. Male 7090227 Tee,  ...

  • Page 43: Figure 3-3:Hydraulic Plumbing, Rel Reversing Cylinders

    Figure 3-3:Hydraulic Plumbing, REL Reversing Cylinders   REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 43 of 66...

  • Page 44: Field Retrofit Cushion Valve Components

    Field Retrofit Cushion Valve Components Table 3-4:Hydraulic Asy. No. 6136002,   R etrofit Cushion Valve Installation Qty. Henke Part No. Description 7080133 Hydraulic Cushion Valve, 2500 PSI 7030086 Nylock Nut, 5/16-18  7020371 Hex Capscrew, 5/16-18 x 2 1/2 GR.8 7040003 Flat Washer, 5/16 USS 1300-2473 Cushion Valve Bracket 7082071 Retrofit Hydraulic Kit V2 (See Separate Table)   Table 3-5:Hydraulic Hose Kit No. 7080324, REL Retrofit Cushion Valve Installation Qty. Henke Part No. Description 7110835 Hose ½-2 x 13.5T -8 JIC F -8 JIC F 90 Elbow 7110836 Hose 1/2-2 x 18.5T -8 JIC F -8 JIC F 90 Elbow 7090235 Elbow, 90, -08 JIC Male to -08 JIC Swivel Female  ...

  • Page 45: Chapter 4: Running Gear

    CHAPTER 4: RUNNING GEAR PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Running Gear Adjustment Mushroom Shoe Assembly Steel Wheel Assembly REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 45 of 66...

  • Page 46: Running Gear Adjustment

    Running Gear Adjustment   If your Henke Reversible End Loader is equipped with Running Gear, adjust running gear for  desired cutting edge height with pushframe parallel to ground. Running Gear may be adjusted up  off the ground for full cutting edge bearing pressure.   Recommended Adjustment For Hard Surfaces:   STEP 1.1: Raise plow just off the ground. STEP 1.2: Retract running gear. STEP 1.3: Lower cutting edge to the ground. STEP 1.4: Use loader arms and tilt function to keep pushframe parallel to the ground. STEP 1.5: Adjust running gear down until they contact the ground. STEP 1.6: Install caster screw locks and safety pins. REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 46 of 66...

  • Page 47: Mushroom Shoe Assembly

    Mushroom Shoe Assembly Figure 4-1:Mushroom Shoe Assembly, Parts View Table 4-1: Mushroom Shoe Assembly, Parts List Item No. Qty. Part No. Description 7020288 Hex Capscrew 5/8-11 x 2.5" GR. 8 7140001 Mushroom Shoe, 11" 7030084 Toplock Nut, 5/8-11 GR. C 199-0044 Inner Tube Assembly, Mushroom Shoe 7020060 Hex Capscrew, 5/8-11 X 2.00 GR. 8 199-0376 Outer Tube Assembly (REL) 199-0041 Acme Screw Assembly 7050090 Safety Pin 1900-0296 Caster Lock 2700-0235 Wrench (Not Shown) REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 47 of 66...

  • Page 48: Steel Wheel Assembly

    Steel Wheel Assembly Figure 4-2:Steel Wheel Assembly, Parts View Table 4-2:Steel Wheel Assembly, Parts List Item No. Qty. Part No. Description 7020060 Hex Capscrew, 5/8-11 x 2 GR.8 199-0340 Running Gear Mounting, Left 2700-0235 Wrench 7050028 Roll Pin, 3/8 x 2 7050090 Safety Pin 199-0041 Acme Screw 199-0339 Running Gear Retainer 1300-0387 Drilled Bolt 7050043 Cotter Pin, 3/16 x 2.5 199-0337 Inner Tube  7140105 Yoke 7030018 Slotted Nut, 1-8  7030031 Nut, 1/2-13 Toplock GR.C 7040042 Flat Washer, 1/2 Hardened, SAE 7020044 Hex Capscrew, 1/2-13 X 2 GR.8...

  • Page 49: Chapter 5: Set-Up And Operations

    CHAPTER 5: SET-UP AND  OPERATIONS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Reversible Plow Setup and Operation Operating Plow - Pushframe Parallel to Ground REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 49 of 66...

  • Page 50: Reversible Plow Setup And Operation

    Attaching Plow Lifting Chain To Truck Hitch Lift Arm: First move lift arm parallel to ground.  Attach chain from plow frame to lift arm by inserting 7/16”  chain link in the center slot of arm end plate.  Raise plow and check for proper 10” ground clear- ance at cutting edge.  Adjust chain if necessary to accomplish 10” clearance.  (For Husting hitch  designs, no lift chain is used, and ground clearance of 8-10” is acceptable)   Adjusting Runner Shoe (if Equipped): Raise plow, retract running gear. Lower plow so cutting edge is touching the ground. Lower run- ning gear until full contact with ground is made. Plow performs best when weight of the plow is  evenly distributed between cutting edge and the runner shoes.   Checking Vehicle And Safety Before Operating: Follow your organization’s procedure for walk around safety and vehicle checks before operating.   Include snow plow in this procedure to check for loose, missing, or excessively worn components.    Check for cracks or breaks in components and structure.  Check for proper markers, reflectors and  safety decals, if any.  Replace any items as needed before operating. Read your operator's manual  in its entirety before operating or installing your Henke equipment.    Driving Prudently For Road Conditions.: In good plowing conditions, reversible plows can generally be operated safely and with good res- ults up to 30 mph; expressway and one way plows up to 40 mph.   REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 50 of 66...

  • Page 51: Operating Plow - Pushframe Parallel To Ground

    Operating Plow - Pushframe Parallel To Ground   ALWAYS OPERATE PLOW WITH PUSHFRAME PARALLEL TO THE GROUND. This position will reduce the chances of the Henke Helper digging into the ground as you reverse the  dozer blade. This also allows the proper moldboard layback angle and proper plowing position. Use lift  and tilt functions to accomplish this setting. This can be done by:   1.  Raise the plow off the ground. NOTE:   2.  Fully reverse the plow.   3.  When lowering the plow using the lift function, adjust tilt so the push frame stays parallel to  the ground.  STOP LOWERING WHEN CUTTING EDGE CONTACTS THE GROUND. Figure 5-1:Operating Plow With Pushframe Parallel To Ground  ...
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  • Page 53: Chapter 6: Replacement Wear Parts

    CHAPTER 6: REPLACEMENT  WEAR PARTS PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. Henke REL Snow Plow Recommended Parts Stock Cutting Edges Cutting Edge Hardware Curb Guards & Wear Guards REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 53 of 66...

  • Page 54: Henke Rel Snow Plow Recommended Parts Stock

    Henke REL Snow Plow Recommended Parts Stock Table 6-1:REL Mushroom Shoe Assembly, Parts List COMPONENT PART # DESCRIPTION NOTES 7150073 Cutting   E dge .75 x 6 x 36” 10’ Moldboard For REL 10 7150072 Cutting   E dge .75 x 6 x 48” 12’ Moldboard 7150072 Cutting   E dge .75 x 6 x 48” For REL 12 7150073 Cutting   E dge .75 x 6 x 36” 14’ Moldboard For REL 14 7150072 Cutting   E dge .75 x 6 x 48”...

  • Page 55: Cutting Edges

    7150042 7150187 may be used to provide proper  9FT. 7150013 7150045 7150046 10FT. 7150014 7150043 7150047 support behind the rubber edge. 11FT. 7150015 7150040 7150048  6.  Henke's rubber cutting edges feature a  12FT. 7150016 7150044 7150049 minimum tensile strength of 2000 psi    and a maximum DIN rating of 150, and  CP 6” STEEL 1/2” THICK 5/8” THICK 3/4” THICK last much longer in service than lower  3FT. 7150186 Call Henke Call Henke quality rubber cutting edges available  4FT.

  • Page 56: Cutting Edge Hardware

    Cutting Edge Hardware Table 6-3:Cutting Edge Hardware   Type Length Part No. Uses/Notes 2" 7150001 2 1/2" 7150003 3" 7150002 FOR: PLOW BOLTS 3 1/2" 7150103 Standard Cutting Edges  5/8-11 GRADE 8 4" 7150105 and Wear Guards 4 1/2" 7150106 5" 7150108 6" 7150107 3" 7020280 FOR: CARRIAGE BOLTS 4" 7020287 Some wrap around curb guards 5/8-11 GRADE 8 5"...

  • Page 57: Curb Guards & Wear Guards

    Curb Guards & Wear Guards Table 6-4:Henke Curb Guards & Wear Guards Curb Guards Wrap-Around Curb Guards, Steel 7150122 6”, Left 7150121 6”, Right 7150117 8”, Reversible Wrap-Around Curb Guards, Chrome-Carbide Weld Deposit on Wrap-Around Corner 7150125 6”, Left 7150126 6”, Right 7150115 8”, Left 7150118 8”, Right Wrap-Around Curb Guard + Wear Guard, Chrome-Carbide Weld Deposit on Wrap-Around Corner + on Bottom Wear Edge 7150113 6”, Left 7150114 6”, Right 7150130 8”, Left 7150131 8”, Right Bolt-On Curb Guards (Bolts to Outside of End Rib) 139-1046 Bolt-On Guard Assembly. 1300-1633 Optional spacer (Required for Trip Edge Applications) Wear Guards Wear Guards, Standard Length (9”), with Chrome-Carbide Weld Deposit (Mount in front of cutting edge)
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  • Page 59: Chapter 7: Maintenance

    CHAPTER 7: MAINTENANCE PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. In Season Maintenance End Of Season Maintenance Torque Table Mild Steel REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 59 of 66...

  • Page 60: In Season Maintenance

    In Season Maintenance Snow removal equipment must be cared for and maintained regularly. Daily or pre-route inspection  and maintenance are necessary. Failure to do so may affect efficiency and safety.   A visual inspection must be carried out after every 8 hours of operation. Look for damaged com- ponents, bends, cracked welds or hydraulic leaks. REPAIR IMMEDIATELY! Re-torque all bolts  after the first 8 hours of use and to regularly check for loosened or missing fasteners. Replace any  damaged or missing fasteners immediately.   Because of the environment in which snow equipment is expected to operate, hydraulic lines,  fasteners, wearable or replaceable items and warning decals may become damaged by snow, ice  and road debris. These items must be inspected daily and replaced if necessary to avoid equip- ment damage or personal injury.    Lubrication of moving parts is of the utmost importance. Exposure to snow, ice, salt and road debris  will wash away lubrication quickly and it may be necessary to inspect and reapply lubrication more  than once a day.   REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 60 of 66...

  • Page 61: End Of Season Maintenance

    End Of Season Maintenance GROUND ENGAGING COMPONENTS   CUTTING EDGES & GUARDS: Replace any broken cutting edges, unevenly or excessively  worn cutting edges, and broken or worn wear guards.   RUNNING GEAR: Replace broken, worn, or missing running gear shoes, and any damaged  adjuster leg components.   G rease internal threads and sliding members (it’s best to dis- assemble and grease directly; zerks aren’t as effective at greasing these areas).   HARDWARE: Replace missing or broken bolts. Proper torque is important!   U se grade 8  plow bolts for steel cutting edges.   HYDRAULICS   HOSES: Plug or cap any QC fittings or any open hose ends. Inspect hoses for any leaks or  potential leaks. Secure hoses with hose clamps.   CYLINDERS: Check for leaks, and any chrome rod dents or scratches.   A pply a light coat of  oil or grease on exposed rod surfaces.   FRAME AND MOLDBOARD   JOINTS: Check pins, bushings, and pivot bolts for wear.  ...

  • Page 62: Torque Table Mild Steel

    MAINTENANCE Spreader 01/16 Maintenance Section 4-6 © 2016 Alamo Group Inc.

  • Page 63: Chapter 8: Warranty & Dealer Procedure

    CHAPTER 8: WARRANTY  & DEALER PROCEDURE PLEASE READ ENTIRE BOOK BEFORE INSTALLATION, OPERATION, OR MAINTENANCE. HENKE LIMITED WARRANTY Dealer Warranty Procedure REL_PLOW_EFF_OCT09_TO_PRES_8500001_04_051 Page 63 of 66...
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  • Page 65: Henke Limited Warranty

    This limited warranty does not  apply to any part  of  the goods which has been subjected to improper or abnormal use,  negligence,  alteration,  modification,  or  accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served its normal life.  This warranty does not include normal  wear items such as cutting edges, wear guards, scarifier teeth, etc. or improper installation. HMC warranty for any purchased components, such as hydraulic  cylinders will be superseded by, and equal to the component manufacturer warranty. 1.4    Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer. REMEDIES AND PROCEDURES. 2.1    Warranty claims must be filled within 30 days of repair work during the one year warranty period and will be honored only if the completed warranty registration form  has  been returned.  Henke reserves  the right  to require proof  of  purchase of  original Henke replacement  parts.  If  warranty  is  approved any  allowed shipping  expenses will be based on and will not exceed standard base shipping charges.  2.2    Purchaser claims  must  be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods  or an approved Authorized Dealer  (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based. 2.3    Purchaser is responsible for returning the goods in question to the Dealer.  2.3.1    If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or work- manship, Manufacturer will: 2.3.2   ...

  • Page 66: Dealer Warranty Procedure

      3.    Description of the problem and any helpful information by the end user. (Photos are always  helpful).   Measurements or photos may be requested by Henke engineering for any issues regarding prime  mover proximity and clearance, or any other unique considerations of fit and adaptability. These  may be necessary for a proper repair recommendation and procedure.   Henke will respond with a written labor hour allowance for Henke participation on a faxed claim  form and will ship any required replacement parts.  If necessary, a repair procedure will be  included on the claim form. A parts invoice will be generated to confirm shipment of the replace- ment parts.   If defective parts are needed for analysis, Henke will request their return. Any such returned items  are to be labeled with the claim number and returned to:   HENKE MANUFACTURING CORPORATION ATTN: Product Support 3070 WILSON AVE. LEAVENWORTH, KS 66048 RGA#_____________   The dealer should perform repairs as agreed on a dealer warranty repair order. Return the claim  form with a copy of the dealer warranty repair order and service report. Credit as agreed will be  issued to the dealer upon receipt of the dealer warranty repair order invoice (Pro-forma invoice),  and upon receipt, inspection and warranty confirmation of the returned parts if any.   Parts & Service Assistance   Parts inquiries may be emailed at any time to parts@henkemfg.com.  Emails are encouraged, as  this will direct your inquiry to the entire parts and service team, insuring the most prompt attention  possible.   A ll inquiries are processed in the order they are received.

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