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Table of Contents
Summary of Contents for AVRO BCT80
- Page 1 BCT80 – Avro Cart USER MANUAL v1.1 2025...
- Page 2 Published in Canada by Avro GSE Limited. All possible care has been taken in the preparation of this manual, but Avro GSE, its agents and distributors accept no liability for any inaccuracies that may be found. This manual reflects the state of the product at its date of issue, but further enhancements while in service may mean that the manual does not precisely reflect your system.
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Page 3: Manual Coverage
Avro Cart BCT80 – User Manual Manual Coverage This manual is intended exclusively for Avro Cart BCT80 – Covered Baggage Cart with manufacture year of 2025 (MY2025). It provides instructions, guidelines, and specifications specific to this equipment and should not be used for any other products. -
Page 4: Reading This Manual
Avro Cart BCT80 – User Manual Reading This Manual Read and understand this manual thoroughly before using the equipment to ensure safe and proper use. Failure to follow the instructions may result in damage or injury. WARNING Explains something that, if not obeyed, could cause death or injury to people. -
Page 5: Table Of Contents
Parking the Avro Cart ............................11 Transporting the Avro Cart ..........................12 Unloading the Avro Cart ..........................12 Loading the Avro Cart for Transport ...................... 13 Equipment Maintenance ............................ 14 Inspection Activities ............................14 Adjusting Brakes (As Needed) ........................15 Suspension Rubber Replacement (As Needed) ................16... -
Page 6: Introduction
Avro Cart BCT80 – User Manual Introduction The Avro Cart BCT80 is a durable and efficient baggage transport solution designed for demanding environments. Built with high-quality materials, it ensures long- lasting performance and reliability. With its sturdy design, smooth maneuverability, and customizable features, it is an excellent choice for seamless baggage handling in airports and transportation hubs. -
Page 7: Specifications & Features
Avro Cart BCT80 – User Manual Specifications & Features Carrying Capacity: 5,000lbs. • Weight: 1,550lbs. (703kg.) • Torsion Axles: Smooth and stable ride, perfect for heavy-duty use. • Galvanneal Finish: Exceptional resistance to rust and corrosion, extending • the cart’s lifespan. -
Page 8: Double Safety Braking System Action
Avro Cart BCT80 – User Manual Double Safety Braking System Action • Brake Engaged • Brake NOT Engaged v1.4 2025 Covered Baggage Cart BCT80 –... -
Page 9: Dimensions
Avro Cart BCT80 – User Manual Dimensions inch (mm) v1.4 2025 Covered Baggage Cart BCT80 –... -
Page 10: Warranty
Avro Cart BCT80 – User Manual Warranty This equipment is covered by a limited 12-month warranty against defects in materials and workmanship under normal use and service. However, consumable parts – bearings, tires, brake pads, Nycast bushing, corner bumpers, and curtains –... -
Page 11: Operating The Equipment
Hitching the Avro Cart • Ensure that the parking brake is engaged. • Align the Avro Cart tow bar with the towing vehicle’s hitch. Secure the hitch using the tow pin lock. • • Release the brake by pressing down on the brake latch with your foot. -
Page 12: Parking The Avro Cart
Parking the Avro Cart • Park in the designated area. • Remove the tow pin lock to disconnect the Avro Cart. • Pull up the tow bar to secure the cart and engage the parking brake. v1.4 2025 Covered Baggage Cart... -
Page 13: Transporting The Avro Cart
Use Designated Lifting Points: Ensure hoisting equipment does not contact the rear face of the cart to prevent damage or instability. The Avro Cart can be transported with up to 9 units on a step deck trailer, positioned vertically for optimal space utilization. -
Page 14: Loading The Avro Cart For Transport
Avro Cart BCT80 – User Manual 10. Tilt the Avro Cart carefully using the lifting equipment until all four wheels are on the ground. 11. Detach the lifting chains and hooks from the anchor points. 12. Position the tow bar to its normal state. -
Page 15: Equipment Maintenance
Avro Cart BCT80 – User Manual Equipment Maintenance Inspection Activities Frequency Part / Assembly Every 6 Monthly Yearly months Brake Assembly ✓ Suspension Rubber ✓ Hub Assembly ✓ Tow Bar Mechanism ✓ Bolts and Nuts ✓ Curtain ✓ Corner Bumpers ✓... -
Page 16: Adjusting Brakes (As Needed)
Avro Cart BCT80 – User Manual Adjusting Brakes (As Needed) Ensure the baggage cart is on a flat surface before starting any adjustments. 1. Inspect the brake system for any mechanical failure or wear and tear. Request replacement if needed. -
Page 17: Suspension Rubber Replacement (As Needed)
Avro Cart BCT80 – User Manual Suspension Rubber Replacement (As Needed) Park the baggage cart on a flat surface and block the wheels to prevent movement before starting. ITEM Suspension Rubber PRNP00552 1. Identify the wheel side that requires suspension rubber replacement. -
Page 18: Hub Assembly Lubrication And Replacement (As Needed)
Avro Cart BCT80 – User Manual Hub Assembly Lubrication and Replacement (As Needed) Park the baggage cart on a flat surface and block the wheels to prevent movement before starting. ITEM Hub Assembly PRNP00555 1. Use 1/2" (13mm) wrench to loosen the lug nuts. - Page 19 Avro Cart BCT80 – User Manual 8b. For Replacement: • Apply an all purpose grease to the hub bearing. • Install the new hub assembly to the wheel shaft. 9. Reinstall the wheel, castle nut, cotter pin, and lug nuts.
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Page 20: Tow Bar Mechanism Lubrication (Monthly Or As Needed)
Avro Cart BCT80 – User Manual Tow Bar Mechanism Lubrication (Monthly or As Needed) 1. Pull up the tow bar to access grease fittings. 2. Wipe off any dirt and debris to prevent contamination. 3. Using a grease gun, pump all-purpose grease to fittings until fresh grease is coming out. -
Page 21: Brake Pad Replacement (As Needed)
Avro Cart BCT80 – User Manual Brake Pad Replacement (As Needed) Park the baggage cart on a flat surface and block the wheels to prevent movement before starting. ITEM Brake Pad PRNP00553 1. Lift the baggage cart using a jack and secure it with jack stand. -
Page 22: Bolts And Nuts Retightening (Monthly)
Avro Cart BCT80 – User Manual Bolts and Nuts Retightening (Monthly) Inspect and verify the torque of all bolts and nuts on a monthly basis. Refer to the torque guide table on page 25 to ensure correct values are applied. -
Page 23: Troubleshooting
Avro Cart BCT80 – User Manual Troubleshooting Problem Possible Cause/s Solution Baggage cart not moving Wheels are obstructed Inspect wheels and clear properly (dirt, ice, or other for any obstruction. objects) Worn out suspension Inspect suspension rubber. rubber and replace if needed. -
Page 24: Replacement Parts List
Avro Cart BCT80 – User Manual Replacement Parts List Item Description Part Number Corner Bumper – PRNP00550 Diamond Rubber Reinforced Vinyl Curtain PRNP00551 Solid Tire & Rim, PRNP00003 Size 4”x8” Suspension Rubber PRNP00552 Brake Pads Assembly PRNP00553 Nycast Bushing PRNP00554... - Page 25 Avro Cart BCT80 – User Manual Item Description Part Number Axle PRNP00564 Brake Bar PRNP00558 Brake Bar Link PRNP00559 Brake Release Foot Pedal PRNP00560 Spindle PRNP00557 Wheel Nut PRNP00562 Suspension Cover Bolt PRNP00561 (Bolt) and Nut PRNP00565 (Nut) v1.4 2025 Covered Baggage Cart BCT80 –...
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Page 26: Appendices
Avro Cart BCT80 – User Manual Appendices Tightening Torque Guide SAE Grade 5 Coarse Thread Thread Size Plain (ft. lbs.) Plated (ft. lbs.) in. lbs. 1/4 - 20 5/16 - 18 3/8 - 16 7/16 - 14 1/2 - 13... -
Page 27: Notes
Avro Cart BCT80 – User Manual Notes v1.4 2025 Covered Baggage Cart BCT80 –... -
Page 28: Contact Us
Avro Cart BCT80 – User Manual Contact Us Head Office: Avro GSE 865 Prospect Ave. Oxbow, Saskatchewan Canada S0C 2B0 Main: 1 833 220 2810 General Inquiries: info@avrogse.com Parts Inquiries: parts@avrogse.com Service Inquiries: service@avrogse.com www.avrogse.com v1.4 2025 Covered Baggage Cart... - Page 29 Avro Cart BCT80 – User Manual Published in Canada by Avro GSE Limited. v1.4 2025 Covered Baggage Cart BCT80 –...
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