Morsø EHXL Instruction Manual

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Instruction Manual

MORSØ Mitring Machine

Model EHXL

Instruction Manual

MORSØ Mitring Machine

Model EHXL No.

2017.01.13

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Page 1 Instruction Manual MORSØ Mitring Machine Model EHXL Instruction Manual MORSØ Mitring Machine Model EHXL No. 2017.01.13...
Page 2 (This statement is not valid if an alteration not approved by us is made on the machine/equipment, or if the machine is not used as laid down in the instructions) Machine Description: MORSØ Mitring Machine Type: EHXL, electric/hydraulic Year of Production: Machine No.: Further used standards, standard drafts, and standard directives Harmonized standards: resp.
Page 3: Table Of Contents
Instruction Manual MORSØ Mitring Machine Model EHXL Contents Contents Adjustment of end stop Introduction page A-1 for conveying page F-7 Functional Description General description page B-1 Adjustment of inductive tracers page F-8 Adjustment of number of cuts page F-9 Machine description...
Page 4: Introduction
Instruction Manual MORSØ Mitring Machine Model EHXL Introduction We recommend that you read this instruction manual thoroughly before using this machine. Damage or faults on the machine caused by misuse or incorrect operation are not covered under our conditions of warranty.
Page 5: Functional Description
MORSØ-EHXL allows you to achieve a perfectly smooth, clean, and accurate finish by nibbling the work piece in two cuts. This is automatically done on the MORSØ-EHXL as a stop is built into the conveying thus causing that the knife block stops before the work piece is cut quite through. This stop simultaneously functions as a working cycle, because the knife block automatically goes to the last position to complete the cutting after which it returns to stop position.
Page 6: Machine Description
Instruction Manual MORSØ Mitring Machine Model EHXL Functional Description Machine Description...
Page 7 Model EHXL Functional Description Machine Description The MORSØ-EHXL is constructed as a compact machine with a sturdy frame (1), with built in hydraulic system (2) and electric equipment (3). The cutting assembly (4) is situated at the top of the machine.
Page 8 Instruction Manual MORSØ Mitring Machine Model EHXL Functional Description Hydraulic System...
Page 9: Description Of The Hydraulic System
Instruction Manual MORSØ Mitring Machine Model EHXL Functional Description Description of the Hydraulic System All automatic movements are carried out by means of the hydraulic system. All the functions of the hydraulic system are adjusted from the factory. This must not be changed as it can lead to disturbances in the process.
Page 10 Instruction Manual MORSØ Mitring Machine Model EHXL Functional Description Electric Equipment B-4-1 B-4-2...
Page 11: Description Of The Electric Equipment
Instruction Manual MORSØ Mitring Machine Model EHXL Functional Description Description of the Electric Equipment All process sequences are controlled after a manual release of the control system (1). With the pushbutton switches (3) + (4) the machine is switched on and off, respectively.
Page 12 Instruction Manual MORSØ Mitring Machine Model EHXL Functional Description Cutting B-5-1 B-5-2...
Page 13: Description Of Cutting
Instruction Manual MORSØ Mitring Machine Model EHXL Functional Description Description of cutting Adjustment before cutting: The knife block (1) is in top position. Working with a moulding with rebate the rebate supports (2) are adjusted to the height of the rebate and the width of the moulding.
Page 14: Technical Data
Instruction Manual MORSØ Mitring Machine Model EHXL Technical Data Technical Data Technical Data Machine Dimensions (max.) Noise/Pollution 3,872 mm (152”) Noise Level Length (a) below 70dBA Width (b) 680 mm (27) Pollution none/dustfree Height (c) 1,240 mm (49”) Working Capacity Weight 267 kg (589 lbs.) Double Mitre...
Page 15: Dimensions Of Work Pieces
Instruction Manual MORSØ Mitring Machine Model EHXL Technical Data Dimensions of Work Pieces Dimensions of Work Piece By means of the above diagram the cross section of the work piece can be determined. The knife line determines the max. height.
Page 16: Mounting Instructions
Instruction Manual MORSØ Mitring Machine Model EHXL Mounting Instructions General...
Page 17 Instruction Manual MORSØ Mitring Machine Model EHXL Mounting Instructions General The machine is delivered assembled ready for use except for the table extension (1) and supporting legs (5) which are disassembled during transit. The machine comes complete with all standard equipment.
Page 18: Operating Instructions
Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Operating Devices E-1-2...
Page 19 Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Operating Devices Fig. E-1 Fig. E-1-2 1 = Start Switch (green) 8 = Pushbutton Switch Switches the machine on (the hydraulic single-hand operation: pump and the control start) switch (6) OFF...
Page 20: Before Starting
Instruction Manual MORSØ Mitring Machine Model EHXL Betjeningshenvisninger E-2 Operating Instructions Before Starting...
Page 21 Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Before Starting Before operating the machine the following must be checked and adjusted: Check a) electric connection electric wire (1) OBS: At three-phase electric connection the knife block must go into top position within a few seconds.
Page 22: De-Luxe Scale
Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions De-Luxe Scale...
Page 23 Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Measuring Scale De-Luxe Principle: The measuring scale engraved in the table indicates the distance from the right knife in inches. E.G. the line marked 8 has a distance of 8 inches from the right knife.
Page 24 Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Adjustment of Rebate Supports – Moulding Clamps...
Page 25: Adjustment Of Rebate Supports
Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Adjustment of Rebate Supports The knife block must be in the top most position during the adjustment The rebate supports are only used when cutting mouldings with rebates. To adjust the rebate supports star wheel (1) and knurled nut (2) are loosened.
Page 26: Working Procedure
Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Working Procedure...
Page 27: After Working Procedure - Cleaning
Instruction Manual MORSØ Mitring Machine Model EHXL Operating Instructions Working Procedure The machine is switched on by starting switch “I” - green (1) (the lamp (2) has a green light). Wait approx. 10 seconds (building up of the hydraulic pressure). Place the moulding on the machine table and push it up to the adjusted stop beam (13).
Page 28 Instruction Manual MORSØ Mitring Machine Model EHXL Service Lubrication Instruction...
Page 29: Lubrication Instructions
Instruction Manual MORSØ Mitring Machine Model EHXL Service Lubrication Instructions Approx. every two weeks lubricate: The guidings for: Knife block (1) Slide frame (2) Cross (3) Links for the draw bar (4) of the knife block. Lubricant: SHELL TONNA TEX 68 or similar oil of another make.
Page 30: Change Of Hydraulic Oil
Instruction Manual MORSØ Mitring Machine Model EHXL Service Change of Hydraulic Oil...
Page 31 Instruction Manual MORSØ Mitring Machine Model EHXL Service Change of the Hydraulic Oil It is recommended to change the hydraulic oil each year. The machine must be warm after work, but switched off. 1. Remove the slide (1). 2. Dismount the vent screw (2) from the tank (3).
Page 32: Changing Knives
Instruction Manual MORSØ Mitring Machine Model EHXL Service Changing Knives...
Page 33 Instruction Manual MORSØ Mitring Machine Model EHXL Service Changing Knives When the cutting is no longer satisfactory, e.g. uncleanly cut surfaces with grooves, the knives must be changed or sharpened. Precautions recommended: Place a block of wood 2 mm below the knives so they cannot drop. TESA type tape can be used to cover the cutting edge of the knives to safeguard both the blades and our fingers during removal and refitting.
Page 34: Grinding Of Knives
Instruction Manual MORSØ Mitring Machine Model EHXL Service Grinding of Knives...
Page 35 Instruction Manual MORSØ Mitring Machine Model EHXL Service Grinding of Knives When grinding the knives you must only grind on the reverse of the cutting edge. You must under no circumstances grind on the front or ends of the knives, because the knives will then be destroyed.
Page 36: Changing Of Spare Parts
Instruction Manual MORSØ Mitring Machine Model EHXL Service Changing of Spare Parts...
Page 37 Instruction Manual MORSØ Mitring Machine Model EHXL Service Changing of Spare Parts If t is necessary to change worn out or damaged parts we recommend that you proceed in the following manner: The index of the spare parts list (see page I-1) refers to which specific list the spare part can be located.
Page 38: Adjustment Of Length Of Stroke Of The Knife Block
Instruction Manual MORSØ Mitring Machine Model EHXL Service Adjustment of length of stroke of the knife block The length of stroke of the knife block can be changed with the switch (7): Position 1 = shortest length of stroke Position 2 = middle length of stroke...
Page 39 Instruction Manual MORSØ Mitring Machine Model EHXL Service Adjustment of the Conveying The rear position of the slide frame can be adjusted as required. 1. Switch (1) in position “0” (trim cycle) The automatic conveying is inactive. 2. Switch (1) in position “1”...
Page 40: Adjustment Of Inductive Tracers
Instruction Manual MORSØ Mitring Machine Model EHXL Service Adjustment of Inductive Tracers 1. Inductive tracer (1) for full length of stroke. 2. Inductive tracer (2) for middle length of stroke. This tracer can be adjusted in the height as required by loosening the screw and push the tracer up or down, respectively.
Page 41: Adjustment Of Number Of Cuts
Instruction Manual MORSØ Mitring Machine Model EHXL Service Adjustment of number of cuts and return stroke Adjustment of number of cuts Turn the little screw (0) clockwise to increase the number of cuts and anticlockwise to reduce the number of cuts.
Page 42: Rectifying Faults
Instruction Manual MORSØ Mitring Machine Model EHXL Rectifying Faults Faults Cause Repair Incorrect cuttings Blunt Knives Replace/resharpen the knives See page F-4/F-5 Knives incorrectly installed Check the installation See page F-4 Moulding with Rebate tips Rebate Support incorrectly Correct the adjustment...
Page 43: Safety
MORSØ Mitring Machine Model EHXL Safety Safety Devices According to current safety regulations MORSØ-EHXL must not be used without the following safety devices: 1. Safety Guards (1) in the fence. 2. Safety Guard (2) for knife block 3. Safety Guard (3) for slide frame.
Page 44: Index Of Spare Parts
Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Oversigt - Index – Übersicht Pos. Betegnelse Designation Bezeichnung Side/Page/Seite Grundmaskine Basic Machine Grundmaschine Bord, komplet Table, complete Tisch, komplett Knivhovedenhed Knife Block Unit Messerkopf-Einheit Bordforlænger, højre Table Extension, right side Tischverlängerung, rechts Støtteben...
Page 45 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Grundmaskine - Basic machine – Grundmaschine...
Page 46 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Grundmaskine - Basic machine - Grundmaschine Pos. Art. No. Betegnelse Designation Bezeichnung S 100101 Stativ, komplet Frame, complete Gestell, komplett 75010046 Stillleskrue Ø30 Adjusting Screw Ø30 Verstellschraube Ø30 62006650 Kabelgennemføring...
Page 47 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Bord, komplet – Table, complete – Tisch, komplett...
Page 48 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Bord komplet – Table, complete – Tisch, komplett Pos. Art. No. Betegnelse Designation Bezeichnung S 000301 Bord Table Tisch S 000305 Anslagsliste Fence Anschlagleiste S 000303 Plastikskærm Safety guard...
Page 49 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Knivhovedenhed - Knife Block Unit - Messerkopf-Einheit...
Page 50 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Knivhovedenhed - Knife Block Unit - Messerkopf-Einheit Art. No. Betegnelse Designation Benennung S 000201 Slæderamme Slide Frame Schlittenrahmen S 000216 Kryds Cross Kreuzstück 26500050H Styreliste Long Guide Rail Steuerleiste...
Page 51 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Bordforlænger, højre – Table Extension Right side – Tischverlängerung, rechts. Art. No. Betegnelse Designation Benennung S 000502H Bordforlænger A Table Extension A Tischverlängerung A S 000502H Bordforlænger B Table Extension B Tischverlängerung B...
Page 52 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-5-1 Støtteben – Supporting Leg - Stützbein Art. No. Betegnelse Designation Benennung S 000505 Støtteben Supporting Leg Stützbein 45000011 Indsats f. 4 kt. profil Insert f. 4 kt. Profile Einsatz f.
Page 53 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Bordforlænger, venstre – Table Extension left Side – Tischverlängerung, links. Art. No. Betegnelse Designation Benennung S 000501V Bordforlænger Table Extension Tischverlängerung 55001060 Stålbolt Hexagon Screw Sechskantschraube 41000010 Skive FZ...
Page 54 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Spånskærm – Waste Chute – Abfallrutsche Pos. Art. No. Betegnelse Designation Benennung S 000102H Spånskærm Waste Chute Abfallrutsche S 000102V Spånskærm Waste Chute Abfallrutsche S 000106 Børste Brush Bürste 43000006 Møtrik FZ...
Page 55 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Falsstøtte, kompl. højre - Rebate Support, compl., right hand – Falzauflage, kompl. rechts Pos. Art. No. Betegnelse Designation Bezeichnung 21403403H Holder Holder Halter 80233603 Rouletteret møtrik Knurled Nut Rändelmutter 80243703 Rouletteret møtrik...
Page 56 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-8-1 Falsstøtte, kompl., venstre - Rebate Support, compl., left hand – Falzauflage, kompl., links Pos. Art. No. Betegnelse Designation Bezeichnung 21403403V Holder Holder Halter 80233603 Rouletteret møtrik Knurled Nut Rändelmutter...
Page 57 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts Listeholder, komplet, højre – Moulding Clamp, complete, right side – Leistenhalter, rechts, komplett Pos. Art. No. Betegnelse Designation Benennung 05000700 Endestykke End Piece Endstück 79000100 Fjeder Spring Feder 05000200...
Page 58 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-9-1 Listeholder, komplet, venstre – Moulding Clamp, complete, left side – Leistenhalter, links, komplet Pos. Art. No. Betegnelse Designation Benennung 05000700 Endestykke End Piece Endstück 79000100 Fjeder Spring Feder...
Page 59: Hydraulics, Table
Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10 Hydraulisk udstyr - Hydraulic Equipment - Hydraulische Ausrüstung Side/Page/Seite Pos. Betegnelse Designation Benennung Hydraulikenhed Hydraulic unit Hydraulik-Einheit I-10-1 Hydraulik, Skruer Hydraulics, Screws Hydraulik, Schrauben I-10-2 Hydraulik, Bord Hydraulics, Table...
Page 60 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-1 Hydraulik, komplet – Hydraulics, complete – Hydraulik, komplett...
Page 61 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-1 Hydraulik, komplet – Hydraulics, complete – Hydraulik, komplett Pos. Art. No. Betegnelse Designation Benennung 02068801 Motorbeslag Motor fittings Motorbeschlag 02068801-2 Motorbeslag Motor fittings Motorbeschlag 02040150 Tank kompl. Oil tank compl.
Page 62 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-2 Hydraulik Skruer – Hydraulic Screws – Hydraulik Schrauben...
Page 63 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-2 Hydraulik, Skruer – Hydraulics, Screws – Hydraulik, Schrauben Art. No. Betegnelse Designation Benennung 70006101 Kobberring Copper Ring Kupferring 50050140 Cylinderskrue Cheese-head Screw Zylinderschraube 80281415 Skive Washer Scheibe 50006010...
Page 64 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-3 Hydraulik, Bord – Hydraulics, Table – Hydraulik, Tisch Art. No. Betegnelse Designation Benennung S 000301 Bord Table Tisch S 00403 Cylinderplade Cylinder Plate Zylinderplatte S 100401 Lille cylinder, komplet...
Page 65 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-4 Lille Cylinder – Small Cylinder – Kleine Zylinder Art. No. Betegnelse Designation Benennung S 100402 Lille cylinder Small Cylinder Kleiner Zylinder 02102050 Trækbolt Draw Bolt Zugbolzen 43000008 Møtrik...
Page 66 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-5 Hydraulisk skema - Hydraulic Diagram - Hydraulikplan...
Page 67 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-10-5 Hydraulisk skema - Hydraulic Diagram - Hydraulikplan Pos. Art. No. Betegnelse Designation Benennung 02040150 Tank Oil Tank Ölbehälter 72102110 Sugefilter Suction filter Saugefilter 82005138 Hydraulikpumpe Hydraulic pump Hydraulikpumpe...
Page 68 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11 Elektrisk udstyr - Electric Equipment - Elektrische Ausrüstung...
Page 69 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11 Elektrisk udstyr - Electric equipment - Elektrische Ausrüstung Pos. Art. No. Betegnelse Designation Benennung 02610543 Styring komplet Control, complete Steuerung komplett komponenter se tavle 5-1 parts look fig. 5-1...
Page 70 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11-1 Elektrisk udstyr - Electric equipment - Elektrische Ausrüstung...
Page 71 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11-1 Elektrisk udstyr - Electric equipment - Elektrische Ausrüstung Pos. Art. No. Betegnelse Designation Benennung 02000405 Monteringsplade Mounting plate Montageplatte 80001110 Styring OMRON Control OMRON Steuerung OMRON 80001115 Nettransformer...
Page 72 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11-2 El-skema - Electric Diagram – El-Schaltplan...
Page 73 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11-3 El-skema - Electric Diagram – El-Schaltplan...
Page 74 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11-4 El-skema - Electric Diagram – El-Schaltplan...
Page 75 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11-5 El-skema - Electric Diagram – El-Schaltplan...
Page 76 Instruction Manual MORSØ Mitring Machine Model EHXL Index of Spare Parts I-11-6 El-skema - Electric Diagram – El-Schaltplan PART LIST Pos. No. Description Type Supplier OMRON SYSMAC CPM 1 PLC CPM1-20CDR-1 OMRON ST 100 4007230/24 V Transformer TD 3000-2 SOLAR...