RUSSELL sierra Installation, Operation And Maintenance Manual

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LOCATING UNIT COOLERS
UNIT COOLER MINIMUM DISTANCES
CHARGING & START-UP
TROUBLE SHOOTING GUIDE
REPLACEMENT PARTS
221 S. BERRY ST., BREA, CA. 92821
INSTALLATION,
OPERATION AND
MAINTENANCE
MANUAL
Publication No. IOM 108.2
February, 2007

TABLE OF CONTENTS

TEL (714) 529-1935
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11-12
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FAX (714) 529-7203

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Summary of Contents for RUSSELL sierra

  • Page 1: Table Of Contents

    UNIT COOLER MINIMUM DISTANCES FIELD WIRING REFRIGERANT PIPING LEAK TESTING EVACUATION CHARGING & START-UP GENERAL MAINTENANCE TYPICAL FIELD WIRING DIAGRAMS HIGH SIERRA SEQUENCE OF OPERATIONS TROUBLE SHOOTING GUIDE 11-12 REPLACEMENT PARTS 13-16 www.russellcoil.com 221 S. BERRY ST., BREA, CA. 92821 TEL (714) 529-1935...
  • Page 2: Inspection

    INSPECTION When the equipment is received, check the quantity of cartons and crates against the bill of lading. · Inspect all containers for visible damage. · Report any damage or shortages to the freight company immediately. · It is the customer's responsibility to file a freight claim. ·...
  • Page 3 Determine the best location for the unit in the walk-in cooler or freezer. Consider the air pat- tern required to cover the entire space. For High Sierra Systems with two unit coolers, locate the unit coolers so that the piping runs from the suction and liquid line tees are equal in size and length.
  • Page 4 Recommended Minimum Dimensions Table 2 Dimensions are in inches. Unit cooler Air intake* Side Air discharge Unit to Height clearance clearance clearance floor 1 x H 1 x H 2 x H 5 x H 180** * Absolute minimum Distance ** 15’...
  • Page 5: Field Wiring

    A pumpdown cycle is mandatory for all systems. For both Sierra and High Sierra systems, a liquid line solenoid is factory installed and wired to each unit cooler terminal board (multiple evap systems receive multiple solenoid valves). Follow the system wiring diagram (provided in the condensing unit).
  • Page 6: Suction Lines

    MULTIPLE EVAPORATOR PIPING High Sierra systems involving multiple evaporators require that piping runs be of equal length to each evaporator. The line runs must be of equivelent length from the bull-head tees to each unit cooler.
  • Page 7: Evacuation

    AREA 2: From the liquid line module to the liquid line solenoid; connecting to the liquid line “King” valve port gets this area on Sierra system. The connection will not properly evacuate area 1, above, since evacuation would have to be pulled through the check valve in the module, which will have about 1 PSI restriction.
  • Page 8: General Maintenance

    All fan motors are life lubricated and do not require periodic oiling. Do not use ammonia or other cleaning agents that are corrosive or react with Copper or Aluminum. If the liquid line filter is replaced High Sierra system, it must be replaced with a Bi-Flow filter.
  • Page 9: Typical Field Wiring Diagrams

    TYPICAL FIELD WIRING DIAGRAMS HIGH SIERRA COUNTER FLOW DEFROST Condensing unit Condensing unit Legend (all diagrams) — — Field wiring TB1 - Terminal block # 1 TB2 - Terminal block # 2 C6 - Heater contactor LLS - Liquid line solenoid EF - Evaporator fan motor(s) T’stat - Room thermostat...
  • Page 10: High Sierra Sequence Of Operations

    HIGH SIERRA - Sequence of operation. Refrigeration cycle The High Sierra counter flow defrost system is unique in design. It operates like most conventional systems during the refrigeration cycle. As cooling is called for, the compressor, condenser fan(s), evaporator fans and liquid line solenoid valve are all energized.
  • Page 11 2. The condensing unit TX valve is factory set and should not be field adjusted. 3. The evaporator fan delay control is located in the condensing unit control panel. High Sierra Piping Diagram 4 Diagram 5...
  • Page 12 PILOT ASSY/MANIFOLD for Russell Part# 21049 204464020 HIGH SIERRA Defrost Termination Control 104799015 HIGH SIERRA Evap Fan Delay Control 204464004 HIGH SIERRA Condensing Unit Fan Cycle Control 104799020 HIGH SIERRA RELAYS R1 & R2 (Same number for each) 104799010 HIGH SIERRA Defrost Timer...
  • Page 13 Typical High Sierra replacement parts - R-Series Medium Temp. Models* Condenser Comp. Model Reversing Rev. Valve Cond. Unit Repl. Core Low Pres. High Pres. Type Number Valve Strainer Liquid Filter 230V Motor Blade Control Control RHH075H22 21012 123277001 SBFVE-AA-C 104471048 102540004 119103001 24464232 204464208...
  • Page 14 Typical High Sierra replacement parts- D-Series and V-Series Medium Temp. Models* † Condenser Comp. Model Reversing Rev. Valve Cond. Unit Low Pres. High Pres. Fan Cycle Bi-Flo Type Number Valve Strainer Liquid Filter 230V Motor Blade Control Control Control DHD5H22...
  • Page 15 MODEL NUMBER ALL-TEMP²B - MODELS AA, AE (AFTER APRIL, 2004 ) PART NUM. MOTOR, SHADED POLE, 1/20 HP, 1550 RPM, 115 V. 102540003 ALL MODELS MOTOR, SHADED POLE, 1/20 HP, 1550 RPM, 208-230 V. 102540004 MOTOR, SHADED POLE, 1/20 HP, 1550 RPM, 460 V. 102540005 ALL MODELS FAN GUARD, PLASTIC, BLACK, 12"...
  • Page 16: Www.russellcoil.com

    Later model units have the drain pan loops welded to the drain pan. 3. The High Sierra system has a time initiated and pressure terminated defrost. The pressure switch is factory set at 250# Cut In pressure and 200# Cut Out pressure. If the 250 pound setting does not clear the coil, the setting may be raised to a higher pressure, but no higher than 300 pounds (use high pressure gauge for this check).

This manual is also suitable for:

High sierra

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