FLENDER M 160 Operating Instructions Manual

Three-phase and single-phase alternating current motor and brake motors with accessories

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Operating Instructions

BA 2310 EN 05.04

Three-phase and

Single-phase alternating current motor

and brake motors

with accessories

FLENDER TÜBINGEN GMBH ⋅

Bahnhofstr. 40-44 ⋅ D-72072 Tübingen

⋅

Telefon +49 (0) 70 71 - 707 0

Fax +49 (0) 70 71 - 707 400

http://www.flender.com

E-mail: sales-motox@flender-motox.com

A company of the Flender group

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Summary of Contents for FLENDER M 160

Page 1 FLENDER TÜBINGEN GMBH ⋅ Bahnhofstr. 40-44 ⋅ D-72072 Tübingen ⋅ ⋅ Telefon +49 (0) 70 71 - 707 0 Fax +49 (0) 70 71 - 707 400 http://www.flender.com E-mail: sales-motox@flender-motox.com A company of the Flender group...
Page 3: Table Of Contents
Contents Important instructions Instruction symbols in the operating instructions General instructions Amendments Safety instructions Intended use General safety instructions Technical data Type designations General technical data Weights Technical description General description Shaft bearing Surface cooling Motor housing Stator winding Rotor Terminal boxes Monitoring equipment (special version) Rating plates...
Page 4 12.2.2.4 Description of components 12.2.3 Pulse generator 12.2.4 Ventilation 12.3 Customer-service addresses FLENDER TÜBINGEN GMBH Germany FLENDER TÜBINGEN GMBH Europe FLENDER TÜBINGEN GMBH International Declaration by the manufacturer 13.1 Declaration by the manufacturer BA 2310 EN 05.04 4 / 54...
Page 5: Important Instructions
Important instructions Instruction symbols in the operating instructions Instructions relating to operating safety are emphasized as follows: Danger. Possible consequences: Death or very severe injuries. Caution. Possible consequences: Damage to the drive and the environment. Note. Pointers for application and useful information. General instructions These operating instructions are an integral part of the motor delivery.
Page 6: Amendments
The copyright to these operating instructions is held by FLENDER TÜBINGEN GMBH. These operating instructions must not be wholly or partly reproduced, used in any unauthorised way for competitive purposes or made available to third parties without our agreement. Amendments or additions to these operating instructions may be made only by us; otherwise any guarantee claim against us will lapse.
Page 7: Safety Instructions
Safety instructions Intended use The low-voltage machines described in these operating instructions have been developed for stationary use in general engineering applications. Unless otherwise agreed, the drives have been designed for use in plant and equipment in industral environments. They comply with the harmonised standards of the EN 60034 (VDE 0530) series. Use in an explosive environment is prohibited.
Page 8: Technical Data
Technical data Type designations Example: 12/2 Motor type Motor type Size Size Construction length Construction length Letter of performance Letter of performance value value Number of poles Number of poles Additional features Additional features Brake type Brake type Microswitch Microswitch Rated braking torque Rated braking torque Brake type...
Page 9 Size Number of poles 2-pole 4-pole 6-pole 8-pole 4/2-pole 6/2-pole 90S/L 6/4-pole 100L 8/2-pole 112M 8/4-pole 132S/M 8/6-pole 160M/L 12/2 12/2-pole 180M/L 200L Additional features Efficiency class EFF1 Construction length Forced ventilation short construction length Low noise level medium construction length Flywheel ventilator long construction length Modified rotor...
Page 10: General Technical Data
General technical data The most important technical data are shown on the rating plate of the gear units of gear motors. These data together with the contractual agreements on the drive units determine the limits of its proper use. In the case of gear motors a rating plate attached to the motor serves for the entire drive. In certain cases separate rating plates are attached to the gear unit and the motor.
Page 11: Technical Description
General description Assembly option to EN 60034-7. Add-on dimensions with surface cooling up to size 200L to - to Works standard of FLENDER TÜBINGEN GMBH in the modular system - to IEC 60072 for the assembly options B5 and B14.
Page 12: Terminal Boxes
Terminal boxes Provided in motor terminal box are, if required, additional connection terminals for monitoring equipment as well as the motor connection terminals (terminal board, terminal block, etc.). On special request an additional terminal box is added to the larger motors. The number of available terminals is shown on the circuit diagrams located in the terminal box.
Page 13: Paint Coats
4.10 Paint coats 4.10.1 General All paint finishes are sprayed on. Note. Information on repaintability is not a guarantee of the quality of the paint material supplied by your supplier. Only the paint manufacturer is liable for the quality and compatibility. 4.10.2 Painted version Paint system Plastic...
Page 14: Primed Version
4.10.3 Primed version Paint system primed unpainted Standard colour RAL 7032 for repainting*): adhesion promoter for all common paint for repainting*): temporary Typical area of application systems, temporary corrosion corrosion prevention prevention very good with: plastic paint, very good with: Plastic paint, synthetic resin paint, 2K-PUR synthetic resin paint, oil paint, Repaintability...
Page 15: Incoming Goods, Handling And Storage
Incoming goods, Handling and Storage Incoming goods Note. Inspect the delivery immediately after arrival for completeness and any transport damage. Notify the freight company of any damage caused during transport immediately, as otherwise it is not possible to have damage rectified free of charge. Caution.
Page 16 Caution. Do not use the front threads at the shaft ends to attach eye bolts for transport. Caution. The use of force causes damage to the drive unit. Transport drive carefully. Avoid knocks. Remove any transport fixtures fitted before putting into operation and keep them safe or render them ineffective.
Page 17: Storage
In the case of longer periods of storage (> 6 months) special arrangements must be made for preservation. Contact the FLENDER TÜBINGEN GMBH customer service. 5.3.1 Storage up to 2 years Storage Store the motors in a dry, dustfree and temperature-controlled room.
Page 18: Storage Under Special Conditions
Recommended heating circuits and maximum heating currents: = 75 % = 65 % I ∆-Schaltung Schaltung Figure 5.3.1: D circuit and Y circuit Where motors have bearing locks, release these before operating. Rolling bearings, lubrication With correct storage for a long period it may be assumed that the lubricating grease in the bearings will not start to deteriorate for 2 years.
Page 19: Installation
Installation General information on installation Caution. Overheating of the drives through exposure to direct sunlight. Provide suitable safety equipment, such as covers and roofs. Caution. Destruction of the bearings through welding. Do not carry out any welding work on the drive. The drives must not be used as an earthing point for welding operations.
Page 20: Condensation Drain Holes
Condensation drain holes Note. When installing surface-cooled motors of size 200 note that the condensation drain holes are located at the lowest point. Drives with foot mounting Note. Avoid overstressing when screwing tight. Install motor carefully on a level base. Carefully align machines to be coupled.
Page 21: Electrical Connection
Electrical connection 6.6.1 Connection, insulation resistance Connection must be carried out by a specialist in accordance with the safety regulations in force. The relevant installation and operating regulations and national and international regulations must be adhered to. Note. Observe information on the rating plate. Compare type of current, mains voltage and frequency.
Page 22: Additional Equipment (Special Version)
6.6.3 Additional equipment (special version) Temperature monitoring Connect the temperature sensors for monitoring e.g. the stator winding temperature, the bearings and the cooling medium through additional terminals provided for this in the main terminal box or through one or more additional terminal boxes. Connect the temperature sensors in accordance with the relevant circuit diagram.
Page 23: Start-Up
Start-up After checking and ensuring the following points you can start the motor: 1) Check whether the bearing fastening has been removed. 2) Observe the information on the rating plate. 3) Check whether the voltage and frequency of the motor correspond to those of the mains supply. 4) Check whether the direction of rotation is correct and, in the case of inverter operation, whether the limit speed is not being exceeded.
Page 24: Faults, Causes And Remedy
Note. Faults and malfunctions occurring during the guarantee period and requiring repair work on the drive must be carried out only by FLENDER TÜBINGEN GMBH Customer Service. In the case of faults and malfunctions occurring after the guarantee period and whose cause cannot be precisely identified, we advise our customers to contact our customer service.
Page 25: Maintenance And Repair
Observe the instructions given in section 2. “Safety instructions“. Note. Maintenance and servicing must be carried out only by properly trained, authorised personnel. Only parts supplied by FLENDER TÜBINGEN GMBH must be used for servicing. 10.2 Description of maintenance and repair work 10.2.1 Clean drive...
Page 26: Checking Tightness Of Fastening Bolts
10.2.2 Checking tightness of fastening bolts Note. Damaged headless screws must be replaced with new screws of the same type and strength class. 1) Switch off the power supply to the drive. 2) Using a torque wrench, check that all fastening bolts are correctly tightened for torque, acc. to table 10.2.2 “Tightening torque T fitted motor“.
Page 27: Grease Service Lives
10.3.1 Grease service lives Grease service lives in the case of life-lubrication and grease filling quantities. Horizontal assembly option ( Regardless of the operating hours, renew the rolling bearing grease or the bearing (2Z bearing) after 3-4 years at the latest. Grease filling quantity per bearing...
Page 28: Lubricants
10.3.2 Lubricants Note. The service life of the grease is approx. 4.000 operating hours. It is based on a max. ambient temperature of +40 °C. The service life of the grease decreases by a factor of 0.7 for every 10 K rise in temperature. Lithium-saponified greases NLGI 3/2 Aralub HL3, HL2 Energrease LS3, LS2...
Page 29: Single-Disk Spring-Actuated Brake
10.4 Single-disk spring-actuated brake Caution. The friction surfaces must not come into contact with oil or grease. The brake is closed-current-operated and can be operated for as long as required in a lifted condition in any mounting position and is suitable for both directions of rotation. The asbestos-free brake linings are highly wear-resistant.
Page 30: Key Data For Braking Torque Adjustment And Readjusting The Air Gap
10.4.1 Key data for braking torque adjustment and readjusting the air gap P5/4 L150 L260 L400 Brake size (FDB08) (06) (08) (10) (12) (14) (16) (18) (20) (25) Rated braking [Nm] torque [mm] [mm] 1.05 LÜNenn [mm] 0.25 LÜNenn LÜmax [mm] 0.75 0.75 0.75 1.25...
Page 31: Braking Torque Adjustment
10.4.2 Braking torque adjustment M– 415.7 max. Figure 10.4.2: Braking torque adjustment Magnet body 415.7 Adjusting ring Caution. The reduction of the braking torque does not increase the maximum permissible air gap S Lümax On the version with hand lifting do not change the setting of the hand lifting system. The brake is delivered with a set rated braking torque.
Page 32: Readjusting Air Gap
10.4.3 Readjusting air gap Caution. The factors that determine brake wear are many and various (switching frequency, use as a holding or working brake, selection, etc.). The brake maintenance intervals can thus be determined only empirically or by individual recalculation for the specific application.
Page 33: Disposal
Disposal Dispose of the housing parts, gears, shafts and rolling bearings as steel scrap. This also applies to grey cast iron parts, if no separate collection is made. Danger. Incorrect disposal of used oil is a threat to the environment and health. After use the oil must be taken to a used oil collection point.
Page 34: Stocking Spare Parts And Customer Service Addresses
The installation and/or use of such products may therefore impair essential characteristics of the drive, thereby posing an active or passive risk to safety. FLENDER TÜBINGEN GMBH will assume no liability or guarantee for damage caused by spare parts and accessories not supplied by FLENDER TÜBINGEN GMBH.
Page 35: Spare Parts Lists
12.2 Spare parts lists 12.2.1 Motors ® 12.2.1.1 MODULOG -Motor Sizes 71 - 200 BA 2310 EN 05.04 35 / 54...
Page 36: Motors M1, G80, A90, A100, A112
12.2.1.2 Motors M1, G80, A90, A100, A112 BA 2310 EN 05.04 36 / 54...
Page 37: Motors G132, G160, G180, G200
12.2.1.3 Motors G132, G160, G180, G200 BA 2310 EN 05.04 37 / 54...
Page 38: Iec-Motor Sizes 71 - 200
12.2.1.4 IEC-Motor Sizes 71 - 200 BA 2310 EN 05.04 38 / 54...
Page 39: Description Of Components
12.2.1.5 Description of components 101 Stator housing with laminated core (non-wound) 508 Screw lock 102 Stator housing with laminated core (wound) 509 Bolt 103 Plate fastening 511 Bolt 104 Housing bases with fastenings 512 Screw lock 109 Plug for cable slot 513 Bracket/washer 112 Insulating plastic tube 516 Terminal strip, complete...
Page 40: Brake Motors
12.2.2 Brake motors ® 12.2.2.1 MODULOG Brake motor Sizes 71 - 200 BA 2310 EN 05.04 40 / 54...
Page 41: Brake Motors M1, G80, A90, A100, A112
12.2.2.2 Brake motors M1, G80, A90, A100, A112 BA 2310 EN 05.04 41 / 54...
Page 42: Brake Motors G132, G160, G180, G200
12.2.2.3 Brake motors G132, G160, G180, G200 BA 2310 EN 05.04 42 / 54...
Page 43: Description Of Components
12.2.2.4 Description of components 101 Stator housing with laminated core (non-wound) 472 Shaft extension 102 Stator housing with laminated core (wound) 501 Bottom section for terminal box 104 Housing bases with fastenings 502 Seal 109 Plug for cable slot 503 Screw lock 112 Insulating plastic tube 504 Bolt 115 Multicore cable end/cable terminal...
Page 44: Pulse Generator
12.2.3 Pulse generator Pulse generator (self-ventilated / not ventilated) 437 Set screw 483 Nut 451 Protective plate for pulse generator 485 Coupling 453 Bolt 489 Spacer/bush 454 Nut 601 Fan blades 472 Shaft extension 602 Parallel key 480 Pulse generator 605 Fan cowl 481 Bolt 606 Screw lock...
Page 45 Brake + Pulse generator (self-ventilated / not ventilated) 451 Protective plate for pulse generator 485 Coupling 453 Bolt 489 Spacer/bush 454 Nut 601 Fan blades 472 Shaft extension 602 Parallel key 480 Pulse generator 605 Fan cowl 481 Bolt 606 Screw lock 482 Washer 607 Bolt 483 Nut...
Page 46 Pulse generator (externally ventilated) 442 Extension for torque arm 481 Bolt 459 Washer 482 Nut 470 Bolt 485 Coupling 471 Nut 602 Parallel key 472 Shaft extension 605 Complete force ventilation 474 Screw lock 606 Screw lock 476 Spacer/bush 607 Bolt 480 Pulse generator BA 2310 EN 05.04 46 / 54...
Page 47 Brake + pulse generator (externally ventilated) 442 Extension for torque arm 481 Bolt 459 Washer 482 Nut 470 Bolt 485 Coupling 471 Nut 605 Complete force ventilation 472 Shaft extension 606 Screw lock 474 Screw lock 607 Bolt 476 Spacer/bush 999 Bolt 480 Pulse generator BA 2310 EN 05.04...
Page 48: Ventilation
12.2.4 Ventilation Motor not ventilated M71 - M160 M1, G-series, A-series Brake motor not ventilated 401 Bearing end plate (output-side) 605 Fan cowl 430 Plug 607 Bolt 602 Parallel key 615 Protective cover BA 2310 EN 05.04 48 / 54...
Page 49 Motor externally ventilated 431 Plug 629 Seal 602 Parallel key 630 Terminal box construction 605 Fan cowl 631 Lead-in tube 606 Screw lock 632 Screw lock 607 Bolt 633 Bolt 613 Compensation washer 634 Nut 615 Protective cover 635 Stranded wire 620 Force ventilation, complete 636 Terminal strip 621 Screw lock...
Page 50: Customer-Service Addresses
12.3 Customer-service addresses FLENDER TÜBINGEN GMBH Germany Postfach 1709 ⋅ D-72007 Tübingen FLENDER TÜBINGEN GMBH Bahnhofstr. 40-44 ⋅ D-72072 Tübingen Telefon +49 (0) 70 71 - 707 0 Fax +49 (0) 70 71 - 707 400 E-mail: sales-motox@flender-motox.com http://www.flender.com 24 h Service Hotline +49 (0) 172 - 7 32 29 55...
Page 51: Flender Tübingen Gmbh Europe
FLENDER TÜBINGEN GMBH Europe ALBANIA / MACEDONIA / Flender Graffenstaden SA SPAIN 1, rue du Vieux Moulin SERBIA-MONTENEGRO Flender Ibérica S.A. FR - 67400 Illkirch-Graffenstaden Poligono Industrial San Marcos A. Friedr. Flender AG B.P. 84 Calle Morse, 31 (Parcela D-15)
Page 52: Flender Tübingen Gmbh International
BAHRAIN / IRAQ / JORDAN / LYBIA / OMAN / Fax +55 (0) 11 - 55 05 30 10 QATAR / U.A.E. / YEMEN KOREA E-mail: flesao@uol.com.br Please refer to A. Friedr. Flender AG Flender Ltd. Flender Brasil Ltda. Middle East Sales Office 7th Fl. Dorim Bldg., 1823 Bangbae-Dong Rua Campos Salles, 1095 - sala 04 - Centro IMES Sanayi, Sitesi, E Blok 502, Sokak No.
Page 53 Tel. +62 (0) 21 - 58 90 20 15/16/17 PAKISTAN Fax +62 (0) 21 - 58 90 20 19 Please refer to A. Friedr. Flender AG E-mail: bobwall@cbn.net.id D - 46393 Bocholt Tel. +49 (0) 28 71 - 92 22 59...
Page 54: Declaration By The Manufacturer
Declaration by the manufacturer 13.1 Declaration by the manufacturer in accordance with EC Engineering Guideline 98/37/EC, Appendix II B We hereby declare that the Three-phase asynchronous motors and single-phase alternating current motors with squirrel cage rotor for low voltages of the types A100 A112 G132...