AireSafe BreatheSafe 500000 Parts And Service Manual

Hitachi zx210lc-5 / zx260lc-5 / zx290-5 / zx300lc-5 / zx360lch-5 / zx490-5lch-5 / zx870lch-5 excavator

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Kit Part Number: 700430

ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 EXCAVATOR

+61 7 3276 7833

www.breathe-safe.com.au

sales@breathe-safe.com

62 Mica Street, Carole Park, 4300, QLD

Parts and Service Manual

HEPA H14 Variable Speed Pressuriser | INPRESS TS Cabin Display with CO2 Sensor | HEPA Return Air Filter

HITACHI

Controlled Document: M0104

Issue Date: 04/09/23

Revision: 1

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Summary of Contents for AireSafe BreatheSafe 500000

Page 1 Kit Part Number: 700430 Parts and Service Manual HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 EXCAVATOR HEPA H14 Variable Speed Pressuriser | INPRESS TS Cabin Display with CO2 Sensor | HEPA Return Air Filter +61 7 3276 7833 www.breathe-safe.com.au Controlled Document: M0104...
Page 2: Table Of Contents
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 INSTALLATION INSTALLATION OVERVIEW Manufacturer HITACHI CONTENTS Type Excavator Model ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Installation ........1 Cabin Pressure Max Safety ...........
Page 3: Safety
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 SAFETY WARNING Particulate Behaviour THE PRESSURISATION SYSTEM DESCRIBED IN THIS MANUAL HAS THE FOLLOWING AREAS WHICH MAY BE DANGEROUS IF NOT TREATED WITH This is the length of time it takes for a particle to drop from a height GREAT CARE.
Page 4: Critical Parts & Maintenance Schedule
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 CRITICAL PARTS & MAINTENANCE SCHEDULE Maintenance Schedule The following tables show our suggested maintenance schedule Critical Parts for all units. Please note that site conditions may alter this. Item Part Number Qty.
Page 5: Operators Checklist
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 OPERATOR GUIDE OPERATORS CHECKLIST PRE-START Visually inspect the BreatheSafe system for any damage. Visually inspect the cabin for any damage to doors, windows, seals. Please remove dust & debris from shoes and clothes before entering the cabin. Ensure door(s) and windows are closed correctly.
Page 6: Specifications - Pressuriser
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 SPECIFICATIONS HIGH-CAPACITY HEPA PRESSURISER Specifications High-Capacity HEPA Pressuriser List of Abbreviations Blower : Brushless Blower P/N 200002. Dual HEPA Protection : Locked Rotor Protection (Sub Zero Environments) Under DHPR Dual HEPA Powered Recirculation Voltage, Under/Over Current &...
Page 7 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Item No. Qty. Description Part No. PARTS LIST – TL4 24V DC PRESSURISER UNIT Pre-cleaner Hood & Rotor Assy 200004 Pre-cleaner Injector Ring 200005 200000 PRESSURISER ASSEMBLY No: TL Fan Blade (inc.
Page 8: Parts List
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Item No. Part No. Rev Description Colour Category PARTS LIST GA 13905 TL ROPS Mount Assy Charcoal Satin 27288351 Weld Assy 13927 TL Mount Assy Charcoal Satin 27288351 Weld Assy COMPLETE ASSEMBLY No: 700430 13916...
Page 9 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Item No. Part No. Rev Description Material Thickness Colour Category PARTS LIST – FRESH AIR MODULE 11157 Fresh Air Panel Part (As Req’d) 300388-0145 76 SS Tube @145L Stainless Steel Pipework...
Page 10 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Item No. Part No. Rev Description Material Thickness Colour Category PARTS LIST – MONITOR MODULE 11159 Monitor Brkt Mild Steel Part 250100 Monitor Box, Small Stock Item 250106 CO2 Brkt Universal Stock Item...
Page 11 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Item No. Part No. Rev Description Material Thickness Colour Category PARTS LIST – PIPEWORK MODULE 13920 Lower Pipework Assy Weld Assy 13917 Tube Mount Rail Mild Steel Part 300388-0300 76 SS Tube @300L...
Page 12 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Item No. Part No. Rev Description Material Thickness Colour Category PARTS LIST – RETURN AIR MODULE 10655 R.A.F. Filter Base Weldment Charcoal Satin 27288351 Weld Assy 10673 R.A.F.
Page 13: Technical Details
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 TECHNICAL DETAILS CO2 Sensor Display Key Features • • CO2 Sensor Type is NDIR (Non-Dispersive Infrared) Digital cabin pressure monitoring system • • Sample Rate is every 2 seconds Automatic cabin pressure control •...
Page 14: Wiring Diagram
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 TECHNICAL DETAILS Connections: 200027 Wiring Diagram Item Destination PIPE A – AMBIENT PRESSURE – OUTSIDE PIPE B – POSITIVE PRESSURE – INSIDE RJ45 CONNECTOR – CO2 SENSOR OVERRIDE TOGGLE SW = MAX SPEED Item Destination 12/24 VOLT POSITIVE SUPPLY...
Page 15: Smoke Emitter Cabin Pressure Leak Test
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 * Do not handle until MSDS & all safety precautions have been read and understood. Use personal protective equipment as required. SMOKE EMITTER CABIN PRESSURE LEAK TEST Before use, carefully read the product label.
Page 16: Cabin Sealing Test Pressure
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 CABIN SEALING TEST PROCEDURE Cabin Sealing Efficiency Test Procedure Start Engine – Pressuriser System is ON Ensure all windows & door(s) are CLOSED correctly (no cabin pressure leaks) NOTE: for a new cabin with effective seals, you may need to open a window slightly before closing the door to bleed the static cabin air pressure outwards.
Page 17: Commissioning Procedures
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 COMMISSIONING PROCEDURES – CABIN PRESSURISER Commissioning Procedures Follow each step of the installation guide that was supplied with the BreatheSafe kit. Cabin sealing is an integral part of RS20 & ISO 23875; you must ensure that cabin seals are adequate for maintaining positive pressure. In addition, the site (end- user) must have the correct procedure(s) for servicing OPERATOR enclosure seals in a proactive manner rather than reactive.
Page 18: Troubleshooting Guide
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 BREATHESAFE SYSTEM TROUBLE SHOOTING GUIDE *TOUCH CONTROL FAULT POSSIBLE CAUSE SOLUTION *ERR error code Poor sensor connection Remove & refit pod connection cable Corrupted coding Access factory setup - default reset - pin 6759 *Check filter alarm Service hour timeout Access Check Runtime menu - reset hours via 7597 code...
Page 19: Enter Setup Mode
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 USER SETTINGS INSTRUCTIONS User Settings Instructions ENTER SET UP MODE Start-Up Screen > Main Screen > Settings Button > Settings Screen > Site Access Button > Insert Pin >...
Page 20 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 PRESSURE ALARM SETTING USER SETTINGS INSTRUCTIONS PRESSURE SETPOINT The mining industry benchmark for cabin pressure is 50 pascals and low-pressure is The pressure setpoint changes the pressure that the cabin will be maintained. set at 20 pascals.
Page 21: Service Interval
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 SERVICE INTERVAL DATE & TIME SETTINGS USER SETTINGS INSTRUCTIONS Use the onscreen UP and DOWN buttons to change the service interval setpoint. Change the recorded date displayed and measured by the INPRESS TS. To reset the current runtime to zero, press the RESET CURRENT RUNTIME button and enter the site access pin.
Page 22 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 ALARM BUZZER SETTINGS PRESSURE ALARM BUZZER SETTING CALIBRATE ZERO SENSOR To disable the buzzer, toggle through to the ENABLED and DISABLED buttons. Over long runtime, the 200027 may need recalibration. This screen allows the sensor to be recalibrated if more than 5 Pascals are out.
Page 23 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 CO2 SETTINGS CO2 MODULE ENABLE/DISABLE CO2 PRIMARY ALARM POINT Enable or disable to CO2 module used for measuring CO2 levels within the cabin. The first alarm will sound when CO2 levels inside the enclosure reach this point. BACK Settings Settings...
Page 24 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 CO2 SETTINGS CO2 ALARM DELAY CO2 CRITICAL ALARM MUTE RESET After CO2 (concentration in ppm) within the cabin reaches the 1000 ppm setpoint, the The critical alarm is set at 2500 PPM and cannot be changed. The mute delay, alarm will sound after this designated amount of time.
Page 25: Data Download
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Data Download – Setting up RS232 Connection DATA DOWNLOAD Click OK once the correct Plug the RS232/USB adaptor communication port has into a free USB port on your been identified.
Page 26 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 DATA DOWNLOAD Data Download – Setting up RS232 Connection From the drop-down menu, If required, you may choose click on the Save setup. to save the COM port settings.
Page 27 HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 Data Download – Setting up RS232 Connection Excel Data Instructions – Unformatted DATA DOWNLOAD From the drop-down menu, Open an Excel sheet and select the first cell A-1. Next, press and hold down click on the Edit menu the CTRL button on your keyboard and then press the letter V on the function.
Page 28: Warranty
HITACHI ZX210LC-5 / ZX260LC-5 / ZX290-5 / ZX300LC-5 / ZX360LCH-5 / ZX490-5LCH-5 / ZX870LCH-5 INPRESS TL WARRANTY BreatheSafe responsibilities Express Warranty If there is a defect in material or workmanship not caused by the excluded failures during the warranty period, All BreatheSafe products carry a warranty against defects in materials or workmanship, provided the BreatheSafe will either replace the defective goods at our Queensland factory, or designated branch.

This manual is also suitable for:

Breathesafe 500006 Breathesafe 200002 Breathesafe 200027