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A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS
Lift trucks are specialized trucks with unique operating characteristics, designed to perform a specific
job. Their function and operation is not like a car or ordinary truck. They require specific instructions
and rules for safe operation and maintenance.
Safe operation of lift trucks is of primary importance to HYUNDAI.
Our experience with lift truck accidents has shown that when accidents happen and people are killed or
injured, the causes are:
Operator not properly trained
Operator not experienced with lift truck operation
Basic safety rules not followed
Lift truck not maintained in safe operating condition
For these reasons, HYUNDAI wants you to know about the safe operation and correct maintenance of
your lift truck.
This manual is designed to help you operate your lift truck safely.
This manual shows and tells you about safety inspections and the important general safety rules and
hazards of lift truck operation. It describes the special components and features of the truck and
explains their function. The correct operating procedures are shown and explained. Illustrations and
important safety messages are included for clear understanding. A section on maintenance and
lubrication is included for the lift truck mechanic.
The operator's manual is not a training manual. It is a guide to help trained and authorized operators
safety operate their lift truck by emphasizing and illustrating the correct procedures. However, it cannot
cover every possible situation that may result in an accident. You must watch for hazards in your work
areas and avoid or correct them. It is important that you know and understand the information in this
manual and that you know and follow your company safety rules!
Be sure that your equipment is maintained in a safe condition. Do not operate a damaged or
malfunctioning truck. Practice safe operation every time you use your lift truck. Let's join together to set
high standards in safety.
Remember, before you start operating this lift truck, be sure you understand all driving procedures. It is
your responsibility, and it is important to you and your family, to operate your lift truck safely and
efficiently.
Be aware that the Federal Occupational Safety and Health Act (OSHA) and state laws require
that operators be completely trained in the safe operation of lift trucks; It is also an (OSHA)
requirement that a truck inspection be performed before every shift. If you need training in
operating or inspecting your lift truck, ask your supervisor.
HYUNDAI lift trucks are built to take hard work, but not abuse. They are built to be dependable, but
they are only as safe and efficient as the operator and the persons responsible for maintaining them.
Do not make any repairs to this truck unless you have been trained in safe lift truck repair procedures
and are authorized by your employer.
This manual describes procedures for operation, handling, lubrication, maintenance, checking and
adjustment. It will help the operator realize peak performance through effective, economical and safe
truck operation.
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Summary of Contents for Hyundai Heavy Industries 25-9A

  • Page 1 A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS Lift trucks are specialized trucks with unique operating characteristics, designed to perform a specific job. Their function and operation is not like a car or ordinary truck. They require specific instructions and rules for safe operation and maintenance. Safe operation of lift trucks is of primary importance to HYUNDAI.
  • Page 2 INTRODUCTION HYUNDAI welcomes you to the growing group of professionals who own, operate and maintain HYUNDAI lift trucks. We take pride in the long tradition of quality products and superior value the HYUNDAI name represents. This manual familiarizes you with safety, operating, and maintenance information about your new lift truck.
  • Page 3 HOW TO USE THIS MANUAL This manual is a digest of essential information about the safe operation, the features and functions and explains how to maintain your lift truck. This manual is organized into eleven major parts: Section 1. General Safety Rules, reviews and illustrates accepted practices for safe operation of a lift truck.
  • Page 4 We urge you to first carefully read the manual from cover to cover. Take time to read and understand the information on general safety rules and operating hazards. Acquaint yourself with the various procedures in this manual. Understand how all gauges, indicator lights, and controls function. Please contact your authorized HYUNDAI dealer for the answers to any questions you may have about your lift truck's features, operation, or manuals.
  • Page 5 EC REGULATION APPROVED Noise level (2000/14/EC and EN 12053) are as followings. Model (EU only) 25/30/33L-9A, 35LN-9A 101 dB 80 dB The value of vibrations transmitted by the operator's seat are lower than standard value of (2005/88/EC)
  • Page 6: Safety Labels

    SAFETY LABELS 1. LOCATION Always keep these labels clean. If they are lost or damaged, attach them again or replace them with new labels. DASH BOARD COVER VIEW B STEERING COLUMN COVER 28 29,30 31,32 FINGER-TIP OPTION FAN SHROUD VIEW A BONNET VIEW G DASHBOARD COVER...
  • Page 7: Hydraulic Oil

    2. DESCRIPTION 2. DESCRIPTION There are several specific warning labels on this truck, please become familiarized with all warning labels. Replace any safety label that is damaged, or missed. MAST WARNING MAST WARNING (item 2) This warning label is positioned on the both side of the mast.
  • Page 8 RADIATOR AND FAN (item 10) This warning label is positioned on the fan shroud of the radiator. Never open the filler cap while engine running or at high coolant temperature. It warms of the danger or injury from spinning fan blades when the engine is running.
  • Page 9 SAFETY INSTRUCTION (item 16) Travel OPSS This warning label is positioned on the top right side of the bonnet cover if the truck is equipped with *OPSS. Truck for USA or equipped with OPSS is equipped with an operator existence sensing system per ANSI/ASME B56.1- 7.21.10 and 7.21.11 or ISO 3691.
  • Page 10 OPERATOR SAFETY (item 8) This warning label is positioned on the front right inside of overhead guard stay. Read and understand this manual before operating the truck. Always buckle up the seat belt for safety operation. When the operator get off the truck, always press the parking brake switch to LOCK position so that the truck can keep with stopping condition.
  • Page 11: Parking Brake

    PARKING BRAKE PARKING BRAKE (item 25) This warning plate is located on the top right side of the bonnet. Refer to the manual to release the parking brake manually for emergency towing. 97HN-00931 97HN-00931 ※ Refer to the page 6-3 to release the Refer to the page 6-3 to release the parking brake manually for emergency parking brake manually for emergency...
  • Page 12 ENGINE ROOM (item 18) This warning label is located on the front left side of the bonnet. Don't wash the engine room. 25L7A0OM01 FIRE EXTINGUISHER (item 21) This label is located on the rear left inside of the overhead guard stay. Read and understand the instructions adhered decal on the fire extinguisher.
  • Page 13: Engine Serial Number

    GUIDE GUIDE 1. DIRECTION 1. DIRECTION The directions of this truck indicate forward, Front backward, right and left when truck is in the travelling direction. Left Right Rear 25L7OM47 2. SERIAL NUMBER 2. SERIAL NUMBER Inform following when you order parts or the truck is out of order. TRUCK SERIAL NUMBER It is shown on the left fender.
  • Page 14 3. SYMBOLS Important safety hint It indicates matters which can cause the great loss on the truck or the surroundings. It indicates the useful information for operator 0-14...
  • Page 15 2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC). Forklifts Model : ******* Serial Nr. : 2. Manufacturer Hyundai Heavy Industries Co. Ltd. 1 Chonha-Dong, Dong-Ku Ulsan The republic of Korea Hyundai Heavy Industries Europe N.V. Authorized representative : Vossendal 11 Owner of the technical fi...

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30-9a33l-9a35ln-9a

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