Allsource 41800 Operating And Maintenance Instructions Manual

Abrasive blast cabinet

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ABRASIVE BLAST CABINET

41800

OPERATING AND MAINTENANCE INSTRUCTIONS

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Page 1 ABRASIVE BLAST CABINET 41800 OPERATING AND MAINTENANCE INSTRUCTIONS...
Page 2: Table Of Contents
CONTENTS TECHNICAL SPECIFICATIONS Pg 1 IMPORTANT WARNINGS Pg 2-3 CABINET BLASTER SAFETY PROCEDURES Pg 4 IMPORTANT INFORMATION Pg 4-5 IMPORTANT NOTICES Pg 5-6 ASSEMBLY INSTRUCTIONS Pg 6-8 OPERATION INSTRUCTIONS Pg 9 MAINTENANCE INSTRUCTIONS Pg 9-10 MAINTAIN SUCTION EFFICIENCY WITH SIMPLE STEPS Pg 10-11 RECOMMENDATIONS Pg 11-12...
Page 3: Important Warnings
WARNING! DO NOT USE SAND!!! Do not use a Cabinet Blaster until you have read this manual and you understand its contents and warnings. These warnings are included for the health and safety of the operator and those in the immediate vicinity.
Page 4: Warning And Safety Information
WARNING AND SAFETY INFORMATION DO NOT USE SAND!!! Do not operate cabinet or air flow with cabinet door Open or with cabinet lens removed. Do not use fluids or mix fluids with blast media. This cabinet is designed for dry blasting only. Do not exceed maximum operating pressure of 110 PSI.
Page 5: Cabinet Blaster Safety Procedures
CABINET BLASTER SAFETY PROCEDURES CAUTION: READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY - PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS. These procedures are not intended to be exhaustive due to the many variables in the abrasive blasting field. Therefore, we INSIST that the hands, ears, mouth, nose and eyes be covered with appropriate safety protection at all times.
Page 6: Important Notices
110 PSI.  Keep blast nozzle controlled and aimed at the work. 4. Maintenance:  Keep your machine in good repair. Use ALLSOURCE parts and do not substitute or modify ALLSOURCE supplied items. IMPORTANT NOTICE TO DISTRIBUTORS, PURHCASERS AND END USERS OF ALLSOURCE PRODUCTS The information provided described and illustrated in this material is intended for experienced, knowledgeable users of abrasive blasting equipment and supplies (products).
Page 7: Assembly Instructions
Before using this product, read all instructions, literature, labels, specifications and warnings sent with and affixed to the unit. If operation of the unit is unclear after reading this manual, contact your supervisor for instructions. It is the responsibility of the employer to read the following instructions to users of this equipment, who are unable to read.
Page 8 STEP <1> 1. Lay bracket face down (#8), use M8*20 hex bolt (match faced washers, spring washers, to install 4 legs. 2. Use M8*20 hex bolt and faced washers, spring washers to install leg and reinforcement brackets to legs. STEP<2>: Please place assembled parts of Step <1>...
Page 9 Step<3>: 1. Place the upper cabinet on the assembly Step<2> as shown in figure. 2.Opening the double folded door, assemble the upper cabinet, large funnel & bracket using 22pcs M6*16 round head screws and faced washers. Step<4>: 1. Taking 4pcs M6*12 large head screws, & M6 flange nuts to mount the dust collector to the back panel. Plug in assembled dust collector plug into the socket of switch box through the channel on the right side of cabinet.
Page 10: Operation Instructions
OPERATING INSTRUCTIONS PREPARING PARTS FOR BLASTING All parts processed must be free of oil, grease and moisture. Make sure parts are dry before putting into the cabinet for cleaning. AIR PRESSURE Operating pressure: from 80 to 110 PSI (pounds per square inch) higher pressure, up to 110 PSI can be used, but this breaks down some types of media prematurely.
Page 11: Maintain Suction Efficiency With Simple Steps
blasted, you should degrease and dry the parts first. REVERSE PRESSURE If media stops flowing occasionally, place cover over nozzle (hold tight) and push foot pedal down for a couple of seconds. This will cause the system to back blast through the gun and up the media hose.
Page 12: Dust Collector
BLAST GUN The nozzle will wear out eventually. Replace it if it's measured 1/16” over its original size or if it shows uneven wear. Adjust as needed for different media and conditions. A properly working gun will pull 13-17 inches of vacuum. DUST COLLECTOR Inadequate cabinet ventilation results in reduced cleaning power at the nozzle as well as diminished view of the work in progress.
Page 13 4. The air compressor should be drained at the bottom of the supply tank through a drain valve and should be blown down daily. It is not unusual to drain three or four gallons of water from the supply tank on a high humidity day. An additional supply tank will help. 5.
Page 14: Requirements
AIR REQUIREMENTS SUPPLY AIR PIPE SIZE in inches Line Volume of air through pipe (cfm) Length 25’ 1.25 1.25 1.25 50’ 1.25 1.25 1.25 75’ 1.25 1.25 1.25 100’ 1.25 1.25 1.25 1.25 150’ 1.25 1.25 200’ 1.25 1.25 250’ 1.25 1.25 300’...
Page 15: Media / Abrasives
MEDIA Steel Grit Steel Grit is extremely fast cutting on rusty metal and hard to remove paint. Steel Grit is popular because it leaves a very smooth finish. It is also comparable in price to most other specialty abrasives. Steel Grit is recommended in reclaim systems or cabinets. (25 lbs. container) Glass Bead Glass Bead is used in creating a satin or matte finish.
Page 16: Cabinet Parts Diagram & Parts List
PARTS DIAGRAM-1 Page 15...
Page 17 PARTS DIAGRAM-2 Page 16...
Page 18 PARTS LISTING ITEM# DESCRIPTION QUANTITY Upper cabinet Round head cross screws (matched washers) Suction abrasive hose Left grid - 41804 Right grid - 41805 Sealing tape - PSA foam Large funnel Bracket M8*20 Leg B Mounting bracket Air regulator with pressure gauge - 4150009 Each 1 Assembled latches - 41813 Welded reflector for falling abrasive - 41814...
Page 19 Latch seats – 41838 Rack board Grips – 41840 Elements of glove rings Mounting ring of gloves – 4150020 (includes #43) Glove ring gasket Gloves – 4150015 1 pair Front operation reflector Elements of front opening door Nozzle holding nut – 4150042 Nozzle –...
Page 20: Power Cord
EXPLODED VIEW OF DUST COLLECTOR Parts Listing for dust collector 19-1 TOP OF DUST COLLECTOR VACUUM MOTOR – 40287 19-2 19-3 BOLT 19-4 MOTOR COVER 19-5 BOLT 19-6 POWER CORD 19-7 DUST FILTER - 4150029 19-8 ROUND DUST COLLECTOR 19-9 PUSH ROD 19-10 LATCH...
Page 21: Disclaimer & Limited Warranty
PURCHASED AS-IS AND WITH ALL FAULTS. LIMITED WARRANTY ALLSOURCE warrants this product to be free from defects in materials or workmanship for one year after the date of original purchase. This warranty does not include damage resulting from accident, abuse or misuse of the product. Nor does it apply to parts subject to abrasive wear, i.e., nozzles, valves, hose connections and hoses.