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DMG Junior 4.0 Quick Installation Manual

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Quick installation guide - Geared version
English
v 1.3

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Summary of Contents for DMG Junior 4.0

  • Page 1 Quick installation guide - Geared version English v 1.3...
  • Page 2 INDEX LEGEND Reference regulation 81-41 Traction lifts Hydraulic lifts QJ4.XXXX.XX Commercial code...

  • Page 3: Safety Notes

    SAFETY NOTES INSTALLATION The control panel must be installed internally with a degree of pollution of not more than 2. The cabinet has an IP2X degree of protection. The controller setup and maintenance has to be made by qualified technicians after having carefully read the documentations and electrical schemes provided with the controller.
  • Page 4 ADDITIONAL INFO ABOUT SECU MODULE Description SECU module is an electronic device installed in DMG Junior 4.0 lift control panel that allows to check the status of 7 point of the safety chain of the lift. The main function of this module is to guarantee galvanic isolation between the safety circuit and the electronic circuits of the control panel.

  • Page 5: System Layout

    SYSTEM LAYOUT CAR / TOP OF CAR CONTROLLER FLOORS DOOR ZONE / RELEVELLING STATUS CONTROLLER GPRS CAR INTERFACE board MAGNETIC READERS POSITIONING SYSTEM CAR BOX TRAVELLING CABLE TOP/BOTTOM RESET 28 POLES The CAR INTERFACE board PROXIMITY SWITCHES can also be placed directly behind the car panel.

  • Page 6: System Components

    SYSTEM COMPONENTS TOP OF CAR QJ4.CTBOXS QJ4.C28CS QJ4.CTKIMP.H5 / QJ4.CTKIMP.H4 (without AGH) QJ4.SHCAL CAR box Travelling cable kit (x m) Magnetic readers positioning system + door zone/relevelling 1 magnet + top/bottom reset proximity switches and reset magnets STOP QJ4.CTPS QJ4.CTPM QJ4.CTPSTISP Top of cabin stop Inspection box...

  • Page 7: Cabinet Installation

    CABINET INSTALLATION Caution: perform all wirings and connections before hanging the cabinet to the back plate...

  • Page 8: Mains Supply Connection

    MAINS SUPPLY CONNECTION MAIN POWER QJ4.SMCV016 Motor up 15 A QJ4.SMCV032 Motore up 31 A...
  • Page 9 MOTOR OUTPUT CONNECTION Motor shielded cable MOTOR Brake cable 1...
  • Page 10 ANTICREEP CONNECTION ANTICREEP...
  • Page 11 FIXING THE TRAVELLING CABLE CONNECTING THE TRAVELLING CABLE TO THE CAR BOARD CONTROLLER NOTE: The travelling CAR BOX cable is provided in the length suitable for each installation. PLQ.M M1Q.F M2Q.M SCQ.M M7Q.F CONTROLLER Travelling cable 28P. QJ4.C28CS (x m) 1/2 OF TRAVEL CAR Box...
  • Page 12 Switch on power supply STATUS 12:30:56 Floor 1 You may need to press (or hold) ESC several times to DMG PLAYBOARD <Confiuration> start from the menu’s home screen. Temporary Operations HOLD "ESC" TO EXIT PLAYBOARD...
  • Page 13 MOTOR TUNING PROCEDURE INSPECTION INSPECTION STATUS Playboard installation Playboard installation wizard wizard - PLAYBOARD 4.0 - DMG PLAYBOARD DMG S.p.A. Machine /VVVF S/N 12345_24_3 autotuning OK = YES ESC = NO 3.2.6 b [E0730E0F] Press ESC (5 sec.) to exit INSTALL.
  • Page 14 CONNECTING THE SAFETY CHAIN IN THE CAR SAFETY GEAR TRAP DOOR DOOR A CONTACT CAR CONTROL PANEL (jumper if not present) DOOR B CONTACT CAR STOP BUTTON (jumper if not present) (jumper if not present) TOP OF CAR STOP BUTTON CAR Box SEC board...
  • Page 15 RESET SHAFT LIMIT Speed limiter SPQ.M SPQ.M SDQ.M SDQ.M PIT.M PIT.M Final limit switch QJ4.SHEX EX-A/B Preliminary LOCK FLOORS Lock Door Contact Preliminary LOCK Lock BOTTOM FLOORS Final limit switch (if present) QJ4.SHEX EX-A/B BU 2 SGTC Tension device contact QJ4.SHPS STOP Inspection...
  • Page 16 CONNECTING CAR DOORS OPERATOR AUTOMATIC M1.F M1.F Travelling cable 28P. CAR Box 24VB 24VB GND 24VDC COM OP COM N N N 7-SEC board CAR INTERFACE board...
  • Page 17 PRISMA AUTOMATIC M1.F M1.F Travelling cable 28P. CAR Box L PE N B-|B+ B-|B+ 24VDC COM 7-SEC board CAR INTERFACE board...
  • Page 18 CONNECTING LIGHT BARRIERS (NO CAR DOORS) M1.F M1.F Travelling cable 28P. CAR Box 24VDC COM 7-SEC board CAR INTERFACE board Light Barriers XXX.XXXXX...
  • Page 19 CAR POSITION READING SYSTEM REFERENCE LAYOUT FOR MAGNETS AND MAGNETIC READERS Top / bottom reset proximity switches Door Zone Magnetic readers Guide Guide The deceleration magnets (C) can be shortened if necessary. AGH (*) Lengths (mm) A = 100 (*) If present Bracket B = 100 Magnet...
  • Page 20 INSTALLING MAGNETS AND MAGNETIC READERS MAGNETIC READERS POSITIONING SYSTEM TOP / BOTTOM RESET PROXIMITY SWITCHES BOTTOM RESET PROXIMITY SWITCH DOOR ZONE / RELEVELLING FAI / FAS AGB / AGH QJ4.CTKIMP.H5 QJ4.CTKIMP.H4 QJ4.CTKIMP.H5 QJ4.CTKIMP.H4 QJ4.CTKIMP.H5 QJ4.CTKIMP.H4 QJ4.SHCAL100 QJ4.SHCAL100 4 magnets for the middle floors 1 magnet for each floors 2 magnets for the upper floor 2 magnets for the lower floor...
  • Page 21 CONNECTING THE CAR ILLUMINATION 12V DC Lamp Socket GU10 (4x) Kit with screw terminals QJ4.CTKLC12 QJ4.CTKLC12F CAR INTERFACE board...
  • Page 22 230V AC The positioning of this module is at installer's discretion Illumination 230 Vac QJ4.CTCIL230 CAR Box CAR INTERFACE board Travelling cable 28P. LUM SENSOR LUM SENSOR...
  • Page 23 CONNECTING THE INSPECTION BOX CAR Box QJ4.CTPS QJ4.CTPM board board CAR INTERFACE board CAR INTERFACE board STOP CAR Box QJ4.CTPSTISP board board CAR INTERFACE board CAR INTERFACE board...
  • Page 24 INSTALLING THE CAR PANEL CAR Box CAR INTERFACE board DISPLAY & INDICATORS CALL / SERVICE BUTTONS CAR INTERFACE CAR INTERFACE board board CALL ENB CALL ENB Calls activation DISP ... BC6 BRA_...
  • Page 25 INSTALLING THE FLOOR PANELS Floor serial interface (BDU) C40.BDU Keys & Indicators programmable from controller HERE Fire contact Door contact LCAN.F Firefighters C40.CBDQ10WS (10 m) C40.CBDQ15WS (15 m) from controller higher floor External Display BEEP CAN serial line Optional lower floor...
  • Page 26 INSTALLING THE EMERGENCY PHONE DMG AMIGO EMERGENCY PHONE 3rd-PARTY EMERGENCY PHONE CAR INTERFACE board CAR INTERFACE board Travelling Travelling cable 28P. cable 28P. LB PHONE PHONE PHONE PHONE TEL.F TEL.F TEL.M TEL.M TEL.F TEL.F TEL.M TEL.M CAR Box CAR Box...
  • Page 27 PHASE 2 NORMAL MODE & SYSTEM ADJUSTMENTS SWITCH TO NORMAL SERVICE MODE STATUS CONTROLLER Floor 1 12:40:05 DMG PLAYBOARD <Configuration> Temporary operations KEEP ESC BUTTON PRESSED 5 SEC. TO EXIT THIS SCREEN. GPRS PLAYBOARD V3 SCREEN Disconnect the temporary operations box...
  • Page 28 ADJUSTING FLOOR STOPPING ACCURACY Guide Read the gap between floor level and car floor edge. Downward deceleration distance Move magnets in the shaft to adjust the stopping position. Upward stopping accuracy Floor Move magnets to adjust the deceleration distance. Downward stopping accuracy Upward deceleration distance...
  • Page 29 Connection mode W-Fi connectivity to smartphones comes as a standard for all Junior 4.0 controllers, at no extra costs. To enable connectivity and benefits from the advantage of real-time monitoring of the lift, two solutions are available: LOCAL connections...
  • Page 30 Lift controller management via the Fusion app Fusion is the application (IOS / Android) created by DMG for the direct management of compatible installed devices. Download the Fusion app using the QR code on the side. Android Local connection Remote connection...

  • Page 31: Use Of Control Panel

    USE OF CONTROL PANEL Door bypass LED Door zone LED Temporary / normal service mode selector Brake test Overspeed governor test Ascent / descent controls...
  • Page 32 RESCUE OPERATION FOR TRACTION LIFTS MAIN PROTECTION SWITCH ZP (door zone) Push and Release Go to step 3. Open the brake using the special lever on the winch and at the same time turn the handwheel in the direction of easier movement or less effort. Move the car until reaching the first useful floor (green light on).
  • Page 33 12:30:56 <Configuration> the Playpad, set the display Floor X 12:30:56 Test as indicated. <Configuration> TEST 5 Test TEST 7 GPRS DMG PLAYBOARD INSPECTION Floor X 12:30:56 (OUT) (OUT) Final limit switch Final limit switch <Configuration> PLAYBOARD V3 SCREEN Test TEST 6...
  • Page 34 MOTOR RUN TIME TEST BALANCING SYSTEM MEASUREMENT BALANCED CAR - Tipically 50% capacity - See the installation booklet BOTTOM floor BOTTOM floor V = 0 m/s Floor 0 12:30:56 Floor 0 12:30:56 <Configuration> <Configuration> Test Test TEST 9 TEST 8 Floor 0 12:30:56 "DEF"...

  • Page 35: Brake Test

    BRAKE TEST Dynamic brake test TOP FLOOR 125% CAPACITY Floor 2 12:30:56 <Configuration> Test TEST 4 STOP Floor 0 12:30:56 <Configuration> Test - 123 mm 0,50 s...
  • Page 36 ROPES CREEP TEST TOP floor (IN) (IN) Final limit switch Final limit switch SE1 SE2 "SE0 / SE1 / SE2" Floor X 12:30:56 Floor X 12:30:56 <Configuration> <Configuration> Test Test TEST 7 90 mm INSPECTION TEST TEST (OUT) (OUT) Final limit switch Final limit switch STATUS "DEF"...
  • Page 37 OVERSPEED GOVERNOR TEST INSPECTION Floor 2 12:30:56 Floor 2 12:30:56 <Positioning> <Positioning> Inspection speed Inspection speed 50 % 100 % Inspections speed = Max speed Inspections speed = Max speed EN81-20 NORM > § 6.3.4 RESET STOP RESET Floor 2 12:30:56 Floor 2 12:30:56...

  • Page 38: Basic Troubleshooting

    BASIC TROUBLESHOOTING Follow this first-level procedure to detect and remove the most common faults: Check Diagnostic LEDs (VVVF unit) LED1 (Green led): NOT used STATUS LED2 (Green led): CAN Cabin termination active: led switch off when an optional board (PIT8 / 16IO / LED 1 16RL) is connected to the controller (termination automatically moves on last optional board).

  • Page 39: Advanced Settings

    Doors can be opened only by pressing the OPEN DOOR button; if this does not happen, the lift moves to the previous floor and then stops the protected floor mode (this operating mode is only possible with DMG’s monitoring system). 2 doors 2 doors...
  • Page 40 DMG SpA • Via delle Monachelle, 84/C • 00071 POMEZIA (ROMA) - ITALIA Tel. +39 06930251 • www.dmg.it...

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