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13" SWING AWAY
62', 72' & 82' PORTABLE AUGERS
INTERNAL GEAR DRIVE MODELS
OWNER'S & OPERATOR'S
MANUAL
Effective February, 15 2011
Publication No. 1034411
MODEL NO's.
62' - 1362803L
62' - H1362803L
72' - 1372803L
72' - H1372803L
82' - 1382803L
82' - H1382803L
Hutchinson/Mayrath
A Division of GLOBAL Industries Inc.
Hutchinson/Mayrath · P.O. Box 629 · Clay Center, KS. 67432
Ph. 785–632–2161 · Fx. 785–632–5964 · Toll Free 800–523–6993
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Table of Contents
Summary of Contents for Global Industries Hutchinson/Mayrath 1362803L
- Page 1 62’ - H1362803L 72’ - 1372803L 72’ - H1372803L 82’ - 1382803L 82’ - H1382803L Hutchinson/Mayrath A Division of GLOBAL Industries Inc. Hutchinson/Mayrath · P.O. Box 629 · Clay Center, KS. 67432 Ph. 785–632–2161 · Fx. 785–632–5964 · Toll Free 800–523–6993...
- Page 2 Hutchinson/Mayrath A Division of GLOBAL Industries, Inc. POLICIES AND PROCEDURES Prices: Prices in effect at time of shipment will apply. Prices are subject to change without notice. All prices are F.O.B. Clay Center, Kansas. Orders shipped from locations other than Clay Center, Kansas will be subject to additional charges, such as back freight and/or additional freight.
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Page 3: Safety
SAFETY Page 1 GENERAL SAFETY STATEMENT SAFETY ALERT SYMBOL This manual was written with the safety of the operator The symbol shown below is used to call your attention and others who work with the equipment as our prime to instructions concerning your personal safety. concern. -
Page 4: Table Of Contents
TABLE OF CONTENTS Page 2 POLICIES AND PROCEDURES ....................(Inside Front Cover) SAFETY ..................................1 General Safety Statement ..............................1 Safety Alert Symbol ................................1 Safety Decals ..................................1 TABLE OF CONTENTS ............................2 GENERAL INFORMATION ..........................3 - 11 Operator Qualifications .............................. -
Page 5: General Information
GENERAL INFORMATION Page 3 OPERATOR QUALIFICATIONS WARNING Anyone who will operate or work around this machine shall first read this manual! This manual must be delivered with the equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. Operation of this auger shall be limited to competent 3. -
Page 6: Machine Inspection
Page 4 MACHINE INSPECTION After delivery of your new auger and/or completion of assembly and before each use, inspection of the machine is mandatory. Use the assembly instructions in this manual as a reference to determine that the auger is assembled properly. -
Page 7: Road Transport, Hitching To Tractor, Safety Chain Installation
Page 5 ROAD TRANSPORT - HITCHING TO TRACTOR CAUTION Never stand between tractor and portable auger when hitching, unless all controls are in neutral and the brakes locked. Never raise the intake end higher than what is necessary to attach to a towing vehicle. Weight transfers rapidly to the head end when the intake is raised, particularly when the auger is in the raised position. -
Page 8: Hitch Jack, Hydraulic Components, Main Auger Lift System
Page 6 ROAD TRANSPORT – HITCHING TO TRACTOR (con’t.) HITCH JACK The hitch jack is located at the inlet end of the auger. The jack is supplied with an attached pin used to lock the jack in position. With hitch connected to the tractor drawbar, remove pin to rotate jack to the transport or stationary position. -
Page 9: Transporting Auger, Transport Height
Page 7 TRANSPORTING AUGER DANGER Be alert to overhead obstructions and electrical wires. Failure to do so may result in electrocution. Lower auger well below level of power lines before moving. Maintain al least 10 feet of clearance. Electrocution can occur without direct contact. -
Page 10: Placement Of Auger
Page 8 PLACEMENT of AUGER DANGER Make certain everyone is clear of the area when moving the auger. To prevent tip–over when backing, avoid rolling over any obstructions. Also avoid moving the auger at right angles to a slope. If the auger is to be set on a slope, approach the bin uphill. - Page 11 Page 9 PLACEMENT of AUGER (con’t.) Step 4 (Skip to Page 10 if auger is not equipped with side-drive unit) Rotate lift jack into position and lift auger hitch off of tractor drawbar with jack. Install the rigid support stand to the auger hitch as shown in Fig.
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Page 16: Lockout, Operating Capacities, Relocating Auger
Page 14 LOCKOUT WARNING If the operator must leave the work area, or whenever servicing or adjusting, the auger must be stopped and the power source turned off. Precaution should be made to prevent anyone from operat- ing the auger when the operator is absent from the work area. 1. -
Page 18: Stowing The Hopper
Page 16 UN-HITCHING INSTRUCTIONS (con’t.) STOWING the HOPPER CAUTION Keep hands and other body parts away from the winch drum and cable during operation. Pinch points are present and serious injury can occur. To raise the swing-away hopper, allow all grain to discharge from the auger, disengage the PTO and lockout the power source. -
Page 21: Lubrication/Maintenance
Page 19 LUBRICATION/MAINTENANCE GEARBOX IMPORTANT! Under working conditions oil will dissipate. Check oil in gearboxes periodically and maintain proper level. The gearboxes are shipped with oil. To check oil levels in the gearboxes, use the access doors in the side of the inlet hopper and spout (See Fig. -
Page 23: Trouble Shooting
Page 21 LUBRICATION/MAINTENANCE (con’t.) BALL BEARING MAINTENANCE The main auger head bearing is a self-aligning, sealed ball bearing, which has been packed at the factory and requires no further lubrication. There is no adjustment to be made to the bearing, but check that it is firmly fastened. Also check that the setscrews securing the lock collar to the shaft are tight. -
Page 24: Assembly Instructions
Page 22 ASSEMBLY INSTRUCTIONS HOUSING LAYOUT Choose an area on open, level ground accessible to chain hoist or other lifting devices where the auger may be laid out in full length. Arrange the tube sections in their approximate position (See Fig. 1 below). For ease of assembly, place the tubes on stands or saw horses. -
Page 25: Track Assembly
Page 23 ASSEMBLY INSTRUCTIONS TRACK ASSEMBLY 1. Once all sections have been assembled, verify the ends of the tubing sections are tight against each other and snug up the connecting bands, see Page 24 for tightening connecting band procedures (the tube ends may not be completely square with one another, there may be a gap at the top and none at the bottom, or vice versa. - Page 26 Page 24 ASSEMBLY INSTRUCTIONS TRACK ASSEMBLY (con’t.) 3. Snug up all the track bolts and verify that the tracks are running straight (it may be necessary to loosen the connecting bands a little to help with alignment of the track). Once the tracks are in line, check to make sure the tube ends beneath the connecting bands are still touching each other, then tighten all track hardware.
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Page 27: Inlet Assembly
Page 25 ASSEMBLY INSTRUCTIONS INLET ASSEMBLY 1. Remove and retain the eight (8) nuts securing the chain guard to the hopper, and remove the guard (for ease of assembly, the guard will be reinstalled at a later time once the chain and PTO driveline has been installed). 2. -
Page 28: Head Bearing, Spindle & Hub
Page 26 ASSEMBLY INSTRUCTIONS HEAD BEARING and COVER 1. Bolt the head stub into the end of the upper flight and secure using two (2) 5/8” x 4” bolts and nylon locknuts. Using emery cloth or similar material, smooth and clean the non–threaded portion of the shaft. 2. -
Page 29: Undercarriage Trolley
Page 27 ASSEMBLY INSTRUCTIONS UNDERCARRIAGE TROLLEY and STOP ASSEMBLY 1. Slide the trolley assembly onto the tracks (the pulley assembly facing the inlet end of the auger). Install Upper Trolley Stop 2. Determine the location for mounting the upper trolley stop using the measurements in the chart below. For the 62’... - Page 30 Page 28 ASSEMBLY INSTRUCTIONS TRUSS ASSEMBLY 1. Loosely attach the truss sides to the truss mounting brackets welded to the auger tubes. Secure each truss side using one (1) 5/8” x 1 1/2” bolt and nylon locknut, See Detail “A” on the following page (Page 29). NOTE: 62’...
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Page 31: Truss
Page 29 ASSEMBLY INSTRUCTIONS TRUSS ASSEMBLY 62’ MODEL – USE 2 TRUSS STANDS 72’ & 82’ MODELS (SHOWN) – USE 3 TRUSS STANDS Detail A Truss Attach Cross Braces Cross Brace with 3/8” x 1 1/4” Bolts and Nylon Locknuts Attach Cable with 3/8”... -
Page 32: Undercarriage
Page 30 ASSEMBLY INSTRUCTIONS UNDERCARRIAGE ASSEMBLY Trolley is already installed onto the tracks, shown here for reference only Lower Arm Positioned on 5/8” x 2” Bolt and the Inside of the Axle Plate Nylon Locknut Detail “A” 1” x 11” Bolt and Nylon Locknut 1/2”... - Page 33 Page 31 ASSEMBLY INSTRUCTIONS UNDERCARRIAGE ASSEMBLY When assembling the undercarriage, leave all bolts loose until all components of the carriage have been installed. Refer to the illustration on Page 30 for assistance with the assembly process and parts identification. The instructions below will show a reference number in parenthesis ( ), this number refers to the item shown in the assembly illustration on Page 30.
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Page 34: Winch, Winch Cable
Page 32 ASSEMBLY INSTRUCTIONS WINCH & LOWER CABLE PULLEY ASSEMBLY 1. For 72’ and 82’ Models Only: Attach the lower winch pulley assembly to the anchor pipe as shown in Fig.12. Slide the clevis over the anchor pipe located on the winch mount plate (position the clevis with the welded bolt stop on the bottom). - Page 35 Page 33 ASSEMBLY INSTRUCTIONS INSTALL AND ROUTE WINCH CABLE U-Bolt Portion of Anchor Pipe Clamp Against on 62’ Models Loose End of Cable Pulley Assembly Fastened to Trolley Cotter Pin 62’ Models Pulley Make sure cable is positioned Winch Cable between pulley and cotter pin Routing Winch Drum Rotation Pulling...
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Page 36: Hydraulic Hose
Page 34 ASSEMBLY INSTRUCTIONS HYDRAULIC HOSE ASSEMBLY 1. Apply a thin coat of clean oil to the o-rings on the hose fittings, and attach the hoses to the relief valve. 2. Pass one end of the hoses through the winch mount plate and route the hoses from the winch, towards the inlet end of the auger. - Page 37 Page 35 ASSEMBLY INSTRUCTIONS SWING-OUT HOPPER LIFT ARM and SWING-OUT WINCH ASSEMBLY (con’t.) NOTE: The swing-out hopper can be stored on either the left or right side of the main auger. The winch will always be mounted to the left side of the inlet hopper, even if the lift arm is positioned on the opposite side of the auger.
- Page 38 Page 36 ASSEMBLY INSTRUCTIONS SIDE DRIVE for 13” SWING-AWAY AUGER Skip this section if unit is not equipped with side-drive. 1. Temporarily remove the chain drive shield from the inlet hopper and retain hardware (the shield will be reinstalled at a later time). 2.
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Page 39: Side Drive (Optional)
Page 37 ASSEMBLY INSTRUCTIONS SIDE DRIVE (con’t.) Alternate Operating Position for Tractor The swing-out hopper can also be operated from the right-hand side of the main auger. The same precautions and safety measures should be observed when operating from either side. - Page 40 Page 38 ASSEMBLY INSTRUCTIONS SIDE DRIVE (con’t.) Retaining Longer PTO Driveline in Storage Position Flat Portion of Shaft Shield PTO Driveline Yoke Support Gearbox 12” End of Gearbox Shaft Input Shaft Must Not Extend Inlet Position PTO support Inside of Yoke Hopper and half-band approx.
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Page 41: Swing-Out Hopper And Incline Tube
Page 39 ASSEMBLY INSTRUCTIONS SWING-OUT HOPPER AND INCLINE TUBE ASSEMBLY Step 1. Raise the pop open door on the front of the spout assembly to gain access to the gearbox (See Fig. 25). Step 2. Remove the square-head solid plug from gearbox top and install the provided vent plug. Step 3. - Page 42 Page 40 ASSEMBLY INSTRUCTIONS SWING-OUT HOPPER AND INCLINE TUBE ASSEMBLY Step 8. Attach the tail stub to the end of the incline flight using four rubber sleeves, two 1/2” x 4” bolts, four flat washers and two nylon locknuts. IMPORTANT! Tighten the locknuts so the flat washers are firmly against the rubber sleeves and compress them so there is about a 1/16”...
- Page 43 Page 41 ASSEMBLY INSTRUCTIONS SWING-OUT HOPPER INCLINE TUBE to MAIN INLET HOPPER ASSEMBLY Step 1. Place the two 1” x 13/32” thick flat washers over the 3/8” threaded studs on the top of the main O.D. inlet hopper as shown in Fig. 28 below. Step 2.
- Page 44 Page 42 ASSEMBLY INSTRUCTIONS SWING-OUT HOPPER ASSEMBLY Step 1. The wheels need to be angled to allow the swing-out hopper to swing properly as it is being rolled across the ground. Install the hopper wheels using the 5/8” x 9 3/4” long axle pins, spacer bushings and hair pins (See Fig.
- Page 45 Page 43 ASSEMBLY INSTRUCTIONS SWING-OUT HOPPER to INCLINE TUBE ASSEMBLY Step 1. Make sure the access door clips on the hopper are positioned out of the way. Raise the hinged cover on the coupler box to gain access to the u-joint as the connection is being made. Fasten the u-joint from the incline tube to the stub on the end of the short flight in the hopper using one 3/8”...
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Page 46: Pto Driveline, Chain Guard And Jack
Page 44 ASSEMBLY INSTRUCTIONS PTO DRIVELINE, CHAIN GUARD and JACK ASSEMBLY Make sure the keyways on the lower drive stub are still facing up. Rotate flight if necessary. 1. Install the chain around the upper, lower and idler sprockets and secure with the provided connecting link (the idler sprocket will be on the inside of the chain). -
Page 47: Pto Driveline Storage
Page 45 ASSEMBLY INSTRUCTIONS PTO DRIVELINE STORAGE When the PTO driveline is not being used, it should be stored in the support hook as shown below. During PTO operation, the support hook should be stored in the slotted tab on the side of the chain guard. PTO Driveline Storage Hook Place support hook into slotted tab... -
Page 48: Parts List Table Of Contents
PARTS LIST TABLE OF CONTENTS Page 46 SAFETY DECALS ............................P-2 to P-5 MAIN AUGER COMPONENTS ..........................P-6 Lower, Mid & Upper Tube Sections ..........................P-6 Lower, Mid & Upper Flight Sections ..........................P-6 Connecting Bands ................................. P-6 Track Sections ................................P-6 Head Bearing ................................. -
Page 49: Parts List
Page P–1 PARTS LIST 13” SWING-AWAY AUGER Models: 62’ – 1362803L 62’ – H1362803L 72’ – 1372803L 72’ – H1372803L 82’ – 1382803L 82’ – H1382803L 13” x 82’ Swing-Away Auger Shown 3/09 0401119 1034411–P–1... - Page 50 Page P-2 PARTS LIST SAFETY SIGNS AND DECALS Check all safety signs and replace any that are worn, missing or illegible. The safety sign locations are shown on Page P-3. Illustrations of the Safety Signs are shown on pages, P-3, P-4 and P-5. Safety signs may be obtained free of charge from your dealer or ordered directly from the factory.
- Page 51 Page P-3 PARTS LIST SAFETY SIGNS AND DECALS...
- Page 52 Page P-4 PARTS LIST SAFETY SIGNS AND DECALS...
- Page 53 Page P-5 PARTS LIST SAFETY SIGNS AND DECALS...
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Page 54: Main Auger Components
Page P-6 PARTS LIST MAIN AUGER COMPONENTS 62’ Model 72’ Model 82’ Model REF. PART REF. PART DESCRIPTION DESCRIPTION 1033616 Track, RH, 208.5” f/72’ 1033632-130 Lower Tube Section for 62’ (25’-0” long) 1033617 Track, LH, 208.5” f/72’ 1033524-130 Lower Tube Section for 72’ (25’-0” long) 1034337 Track, Lower RH, 118.5”... -
Page 55: Inlet Hopper Components
Page P-7 PARTS LIST INLET HOPPER COMPONENTS The Operator’s Manual Cannister attaches to a tube clamp located on the lower portion of the inlet hopper. 22 24 REF. PART REF. PART DESCRIPTION DESCRIPTION 1015268 PTO Driveline 40953 Sprocket, idler, 11 tooth .750” bore 1038D Key, square, 3/8”... -
Page 56: Truss Components
Page P-8 PARTS LIST TRUSS COMPONENTS 62’ MODELS USE 2 TRUSSES 72’ & 82’ MODELS USE THREE TRUSSES Items No. 5 & 6 are used only for the middle truss support on 72’ & 82’ Models. 72’ & 82’ (three truss) MODEL SHOWN Shown for Reference Only... -
Page 57: Hydraulic Components
Page P-9 PARTS LIST HYDRAULIC COMPONENTS REF. PART DESCRIPTION 1032436 Hydraulic Hose, 3/8” x 28’ long (62’ & 72’ Models) 1032437 Hydraulic Hose, 3/8” x 29’-6” long (82’ Model) 1006324 Hydraulic Hose Mounting Clamp 1021162 Hydraulic Winch (less relief valve) 1021163 Crossover Relief Valve SWING-OUT HOPPER LIFT COMPONENTS... -
Page 58: Undercarriage Assembly
Page P–10 PARTS LIST UNDERCARRIAGE ASSEMBLY 5/8” x 2” Bolt and Nylon Locknut 1” x 11” Bolt and Nylon Locknut 1/2” x 1 1/2” Bolt, Flat Washer and Nylon Locknut 1” x 3” Bolt, Flat Washer, Spacer and Nylon Locknut 1/2”... -
Page 59: Spindle & Hub
Page P-11 PARTS LIST UNDERCARRIAGE ASSEMBLY REF. PART REF. PART DESCRIPTION DESCRIPTION 1019205 Lower Arm (left) 62’ (206.5” long) 1021198 Bushing (1 1/2” x 15/16” long) O.D. 1018362 Lower Arm (left) 72’ (230.25” long) 1020033 Lower Pivot Bracket 1033937 Lower Arm (left) 82’ (266” long) 1020036 Lower Pivot X–Brace, 62’... -
Page 60: Winch & Winch Lift Components
Page P–12 PARTS LIST WINCH LIFT COMPONENTS 72’ & 82’ Models 62’ Models REF. PART REF. PART DESCRIPTION DESCRIPTION 1021069 Winch, Complete 1021091 Cable, 1/2” dia. x 96’ (72’ Models) 1021242 Upper Guard Half (winch) 1021084 Cable, 1/2” dia. x 106’ (82’ Models) 1021237 Lower Guard Half (winch) 1021158... -
Page 62: Swing-Away Hopper & Incline Tube Components
Page P-14 PARTS LIST Fasten in Place with: SWING-AWAY HOPPER 2 – 1/2” x 1 1/4” Bolts 2 – 1/2” Nylon Locknuts and INCLINE TUBE COMPONENTS 4 – 1/2” Flat Washers (flat washer on the inside and on the outside) Fasten in Place with: 2 –... -
Page 63: Spout Weldment
Page P-15 PARTS LIST SWING-AWAY HOPPER and INCLINE TUBE COMPONENTS U-Joint Attaches to Inlet Hopper Gearbox Shaft with 1/4” x 1 1/8” Woodruff Key and Setscrews Reference Incline Flight Stub (Item No. 3) Incline Tube Attaches to Coupler Box with: 12 –... -
Page 64: Side Drive Components
Page P-16 PARTS LIST SIDE DRIVE COMPONENTS 15 18 Tighten Setscrews to Secure PTO Driveline to Gearbox Input Shaft Remove Support Stand Before Transporting Auger REF. PART REF. PART DESCRIPTION DESCRIPTION 1021297 PTO Driveline, pin stop type (1000 rpm) 1021312 PTO Transport Support 1021282 Gearbox, GB 600, 1.87:1 ratio... - Page 66 Page P-18 PARTS LIST GEARBOX Lower Gearbox Mounted Inside the Main Inlet Hoppert Complete Gearbox Part No. 1018899-1 Specifications: Ratio: 1:1 Input Shaft: 1 1/4” dia. w/ 1/4” keyway Output Shaft: 1 1/4” dia. w/ 14 tooth splined end REF. PART REF.
- Page 67 Page P-19 PARTS LIST GEARBOX Upper Gearbox Mounted in the Swing-Away Incline Tube Spout Complete Gearbox Part No. 1010380-1 Specifications: Ratio: 1:1 Input Shaft: 1 1/4” dia. w/ 1/4” woodruff key Output Shaft: 1 1/2” dia. w/ 17/32” dia. bolt hole &...
- Page 72 Hutchinson/Mayrath A Division of GLOBAL Industries Inc. Hutchinson/Mayrath · P.O. Box 629 · Clay Center, KS. 67432 Ph. 785–632–2161 · Fx. 785–632–5964 · Toll Free 800–523–6993...
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