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Summary of Contents for Weishaupt WHI sol/heat 60
- Page 1 Mounting and operating instructions Separating station WHI sol/heat 60 #2 Separating station WHI sol/aqua 60 #2 83290502 ▪ 1/2020-02...
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Page 3: Table Of Contents
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 Information for the user ................4 User guidance ................... 4 1.1.1 Symbols ....................4 1.1.2 Target group ..................... 4 Warranty and liability ................. 4 Safety ...................... -
Page 4: Information For The User
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 1 Information for the user 1 Information for the user These installation and operation instructions form part of the device and must be stored at the place of use. -
Page 5: Safety
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 2 Safety 2 Safety 2.1 Designated use The station may only be used in solar thermal installations as separating station between the solar circuit and the heating circuit (in the case of WHI sol/heat) or the domestic water circuit (in the case of WHI sol/aqua), taking into consideration the technical limit values indicated in these instructions. -
Page 6: Safety Measures
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 2 Safety NOTICE Material damage due to mineral oils! Mineral oil products permanently damage the EDPM sealing elements, resulting in a loss of their sealing characteristics. -
Page 7: Product Description
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 3 Product description 3 Product description The station is a preassembled valves and fittings group checked for leakage and used to transfer heat from the primary circuit or solar circuit to the secondary circuit or storage tank/domestic water circuit. - Page 8 Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 3 Product description WHI sol/heat 60 #2 Connections of the secondary circuit Return from storage tank (cold) Flow to storage tank (hot) Equipment of the secondary circuit...
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Page 9: Function
The serial number on the type plate clearly identifies each product. The serial number is necessary for the Weishaupt after-sales service. In case of a complaint, please send us the serial number of the product concerned and the completed commissioning report (see page 31). -
Page 10: Technical Data Separating Stations
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 3 Product description 3.3 Technical Data Separating Stations Dimensions WHI sol/heat60 #1 WHI sol/aqua 60 #1 Height (with insulation) 1649 mm + adjustment of the rack legs approx. 15 mm... - Page 11 Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 3 Product description Material WHI sol/heat 60 #2 WHI sol/aqua 60 #2 Valves and fittings Brass Seals EPDM or AFM 34/2, free of asbestos Check valve WHI sol/heat: brass;...
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Page 12: Technical Data Pumps
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 3 Product description 3.4 Technical Data Pumps Grundfos Grundfos Grundfos UPM XL GEO 25-125 UPML GEO 25-105 UPML GEO 25-105 N with solar PWM signal... -
Page 13: Hydraulilc Performance Data
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 3 Product description 3.6 Hydraulilc performance data WHI sol/heat 60 #2 Flow rate [l/h] Solar UPM XL GEO 25-125 Heating UPML GEO 25-105 WHI sol/aqua 60 #2... -
Page 14: Installation
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 4 Installation 4 Installation Due to their construction, the WHI sol/aqua modules reduce the precipitation of scale in the heat exchanger. For systems with a high total domestic water hardness and/or high temperatures, a water treatment is recommended, in order to prevent scale formation. -
Page 15: Connection
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 4 Installation 4.2 Connection Pipe the transfer station with the system as shown in the illustration below. As-delivered, the ball valves and piston valves are closed, to prevent the station from becoming dirty. -
Page 16: Controller Connection
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 4 Installation 4.3 Controller connection Risk to life and limb due to electric shock! Prior to performing electrical work on the controller, de-energise the system. -
Page 17: Operation
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 5 Operation 5 Operation A detailed description of the operation of the controller can be found in the enclosed controller manual. 5.1 Pressetting solar controller WRSol2.1 Hydraulic version 2 ... -
Page 18: Preparation For Flushing And Filling
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 6 Commissioning 6.1 Preparation for flushing and filling NOTICE Note regarding the expansion tank To prevent any dirt particles contained in the solar system from being flushed into the expansion tank, some manufacturers recommend disconnecting the expansion tank from the solar circuit during flushing and filling. -
Page 19: Flushing And Filling The Solar Circuit (Primary Connections)
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 6 Commissioning 6.3 Flushing and filling the solar circuit (primary connections) Check valve function The ball valves (B) and (M) in the primary circuit are equipped with check valves (C) and (L) in order to prevent undesired gravity circulation. - Page 20 Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 6 Commissioning Airstop The airstop (airstop with manual vent valve) is used to vent the solar system. To ensure proper operation of the airstop, a flow rate of at least 0.3 m/s maintained. Otherwise the solar system must be vented at the collector field.
- Page 21 Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 6 Commissioning Switch off the solar pump (see controller manual). Disconnect the expansion tank from the solar system. This prevents dirt particles still present in the pipes from being flushed into the expansion tank.
- Page 22 Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 6 Commissioning 15. Reduce the pressure on the fill and drain valve [N] to the system-specific pressure, if necessary. 16. Connect the expansion tank to the solar circuit and set the operating pressure of the solar system by means of the flush and fill station (for the required operating pressure, see instructions of the expansion tank).
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Page 23: Maintenance
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 7 Maintenance 7 Maintenance The WHI sol modules are low in maintenance. However, as part of the annual inspection of the domestic water system, the following items should be... -
Page 24: Spare Parts
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 8 Spare parts 8 Spare parts 8.1 Spare parts list Closed-loop control and insulation: WHI sol/heat 60 #2 (40900019122) WHI sol/aqua 60 #2 (40900019132) -
Page 25: Spare Parts List Hydraulics Primary Circuit
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 8 Spare parts 8.2 Spare parts list Hydraulics primary circuit: WHI sol/heat 60 #2 (40900019122) WHI sol/aqua 60 #2 (40900019132) 25-32 83290502 ▪ 1/2020-02 ▪ Ext. PAW... - Page 26 Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 8 Spare parts Position number Spare part -w- Part number Heat insulation PWT Swep IC25T/60 40900015757 Plate heat exchanger Swep IC25T/60 40900015207 Safety valve 6 bars 1" solar 48002002877 Gauge 6 bar d = 50 mm G¼"...
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Page 27: Spare Parts List Hydraulics Secondary Circuit
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 8 Spare parts 8.3 Spare parts list Hydraulics secondary circuit: WHI sol/heat 60 #2 (40900019122) Position number Spare part -w- Part number Heat insulation PWT Swep IC25T/60... -
Page 28: Spare Parts List Hydraulics Secondary Circuit
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 8 Spare parts 8.4 Spare parts list Hydraulics secondary circuit: WHI sol/aqua 60 #2 (40900019132) Position number Spare part -w- Part number Heat insulation PWT Swep IC25T/60... -
Page 29: Accessories
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 10 Function of the check valves 9 Accessories Withdrawal valve (-w-item no. 40900015017) on WHI sol/aqua optionally available as accessory: Inflammable valves for germ-free sampling of water samples according to German Drinking Water Ordinance. - Page 30 Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 10 Function of the check valves You want to know it exactly? The density of the solar fluid strongly decreases with increasing temperature. In systems of high system heights and with large temperature differences, the difference in densisty causes gravity circulation.
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Page 31: Commissioning Log
Installation and operating instructions Separating station WHI sol/heat 60 #2; Separating station WHI sol/aqua 60 #2 11 Commissioning log 11 Commissioning log For several stations: For commissioning, use the GroSol overall commissioning log. System operator System site Collectors (number / type) Collector surface area m²... - Page 32 Max Weishaupt GmbH · 88475 Schwendi Weishaupt close by? Addresses, telephone numbers etc. can be found at www.weishaupt.de We reserve the right to make changes. All rights reserved. The complete program: Reliable technology and prompt, professional service W Burners up to 570 kW...
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