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Table of Contents
Summary of Contents for Abt SportsEdge DiamondWall
- Page 1 DiamondWall INSTALLATION, OPERATION & MAINTENANCE MANUAL P.O. Box 837 - 259 Murdock Road - Troutman, NC 28166 Tel (704) 528-0188 - Fax (704) 528-0179 - www.sportsedge.com Toll free in the USA, Canada, and Mexico (800) 334-6057 Email info@sportsedge.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS: 1.0 - Parts List 2.0 - Installation 2.1 - Useful or Req'd Tools 2.2 - Handling Instructions 2.3 - Support Structure 2.4 - Wall Panel Assembly 2.5 - Cap Assembly 3.0 - Maintenance / Replacement Parts WARNING: READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY PRIOR TO INSTALLATION AND USE OF PRODUCT.. ASSEMBLY SHOULD BE COMPLETED BY TRAINED PERSONNEL WITH APPROPRIATE TOOLS AND PPE. -
Page 3: Parts List
1.0 - Parts List SE.DWC Panel Clamp SE.DWH.S Cap Screw SE.DWH Top Cap SE.DWP Wall Panel SE.DWP.ECM SE.DWP.ECF Male End Cap (Left) Female End Cap (Right) PAGE 3 REFER TO DETAIL FOR DIMENSIONAL INFORMATION... -
Page 4: Installation
2.1 - INSTALLATION USEFUL OR REQ'D TOOLS PAGE 4... -
Page 5: Handling Instructions
2.2 - INSTALLATION UNLOADING & HANDLING GUIDELINES • Use care when unloading the panel bundles from the truck to protect the integrity and aesthetics of the panels. • The preferred machinery for site handling is a forklift. Some jobsite machinery can be too inexact with fork placement resulting in inadvertent damage to the panels. -
Page 6: Support Structure
2.3 - INSTALLATION SUPPORT STRUCTURE 1-5/8" WIDE (1-1/8" X 9/16" SLOT) STRUT-MOUNT STRUT CHANNEL HORIZ. WALERS. ROUTING CLAMPS CHANNEL AND STRUT HARDWARE (BY OTHERS) TO BE DETERMINED AND SUPPLIED BY CONTRACTOR STRUT CHANNEL (PREFERRED METHOD) RUN WALERS LONG AT NOTE: WOODEN WHALERS BOTH ENDS OF SYSTEM ARE ACCEPTABLE. -
Page 7: Wall Panel Assembly
2.4 - INSTALLATION WALL PANEL ASSEMBLY STEP 1: MOUNT MALE END CAP (LEFT) AND FIRST PANEL AS SHOWN, STARTING FROM THE LEFT END (FACING WALL). PANELS MUST BE CLAMPED AT EACH HORIZONAL WALER USING 1/2-13 BOLTS & PREVAILING TORQUE LOCK NUTS. NOTE: ENSURE FIRST PANEL IS PLUMB PRIOR TO INSTALLATION OF SUBSEQUENT PANELS. - Page 8 2.4 - INSTALLATION WALL PANEL ASSEMBLY STEP 2: CLAMP SUBSEQUENT PANELS AS SHOWN. PANELS MUST BE CLAMPED AT EACH HORIZONAL WALER USING 1/2-13 BOLTS & PREVAILING TORQUE LOCK NUTS. CLAMP CROSS SECTION 1/16" GAP REQUIRED BETWEEN PANEL FACES (NATURAL RESTING POSITION) PAGE 8...
- Page 9 2.4 - INSTALLATION WALL PANEL ASSEMBLY NOTE: CENTERING STRUT WASHER AND SHORTER BOLT CAN BE USED IF CLAMPING BRACKET LOCATION COINCIDES WITH FENCE POST. TEMPORARILY REMOVE POST CLAMP TO ACCESS CLIP AREA. REPLACE POST CLAMP AFTER CLIP INSTALLATION. PANELS CAN BE CUT WITH STANDARD WOODWORKING TOOLS AS NECESSARY.
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Page 10: Cap Installation
2.5 - INSTALLATION CAP INSTALLATION STEP 3: TRIM WALERS TO PROPER LENGTH (SEE BELOW) CUT STRUTS 2" PAST CENTER OF LAST CLIP STEP 4: CAP END OF WALL SYSTEM WITH SE.DWP.ECM MALE END PANEL. CAP SHOULD SIT TIGHT AGAINST END OF WALER TO PREVENT MOVEMENT/DAMAGE. - Page 11 2.5 - INSTALLATION CAP INSTALLATION NOTE: LEAVE SCREWS SLIGHTLY LOOSE TO ALLOW CAP TO EXPAND/CONTRACT. TIGHTEN UNTIL CONTACT THEN BACK OUT ONE FULL TURN SELF DRILLING SCREW PART # SE.DWH.S STEP 5: SECURE TOP CAP WITH PROVIDED SELF DRILLING SCREWS. QTY 3 REQUIRED PER CAP SECTION.
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Page 12: Maintenance / Replacement Parts
DISCLAIMER: The customer and the customer’s architects, engineers, consultants and other professionals are completely responsible for the selection, installation, and maintenance of any product purchased from ABT, and EXCEPT AS EXPRESSLY PROVIDED IN ABT’S STANDARD WARRANTIES, ABT MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE SUITABILITY, DESIGN, MERCHANTABILITY, OR FITNESS OF THE PRODUCT FOR CUSTOMER’S APPLICATION. - Page 13 Proprietary rights of ABT, Inc. are included in the information disclosed herein. The recipient, by accepting this document, agrees that neither this document nor the information disclosed herein nor any part thereof shall be copied, reproduced or transferred to others for manufacturing or for any other purpose except as specifically authorized in writing by ABT, Inc.
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