Summary of Contents for Hawker AIRLIFT AL200E
- Page 1 Parts & Installation Manual corp a lane forest company 2111 Prairie Road · Eugene, Oregon 97402 AL 200E (541) 345-9085 · www.airliftseparator.com...
- Page 2 AL200E PARTS & INSTALLATION MANUAL AL200E Airlift Separator...
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Page 3: Table Of Contents
Contents INSTALLATION Tool List ..........................3 Fan Assembly ........................4 Conveyor Mounts ....................... 5 Beater Bar Mounts ......................6 Deflector Assembly ......................7 Beater Bar Rolls ........................8 Suction Stand ........................9 Hose Holder ........................10 Suction Pipe ........................11 Electrical Panel ........................12 Hose Installation &... -
Page 4: Tool List
Tool List You will need the following to complete this project: • 3/8” wrench • 1/2” wrench • 9/16” wrench • 3/4” wrench • Measuring tape • Two large adjustable wrenches • Flat head screwdriver • Set of Allen keys •... -
Page 5: Fan Assembly
Figure 1 FAN ASSEMBLY 1. Using two 9/16” wrenches and 3/8” hardware, bolt the 36” long square discharge tube (2) [part 50009] to the fan-main body assembly (1) [part 60000]. 2. Using a 1/2” wrench and 5/16” nuts, bolt on 14” dia. inlet tube (3) [part 50030] to the fan- main body assembly (1). -
Page 6: Conveyor Mounts
DIRECTION OF CONVEYOR BELT MOVEMENT Figure 2 CONVEYOR MOUNTS 1. Weld four mounts (4) [part 50025] in four places on the inside of the conveyor frame, shown in figure 2. Before welding the mounts make sure the deflector assemblies (5) [part 50026], also located in four places, do not hit the screen. -
Page 7: Beater Bar Mounts
Figure 4 CONVEYOR NOT SHOWN FOR CLARITY BEATER BAR MOUNTS 1. Slide bearings (7) [part 20013] onto either end of beater bar rolls (8) [part 50024] in four places as shown in Figure 4. 2. Mount bearings (7) and beater bar rolls (8) on to bearing mounts (9) [part 50023] using a 3/4”... -
Page 8: Deflector Assembly
Figure 5 DEFLECTOR ASSEMBLY 1. Insert the short pipes (6) [part 50029] into bearing mounts in four places. 2. Slide a pipe cross (11) in four places onto the short pipes (6). [part 50022] 3. Slide deflector assemblies (5) in four places into pipe crosses (11), as shown in Figure 5. [part 50026] 4. -
Page 9: Beater Bar Rolls
Figure 6 BEATER BAR ROLLS 1. Move bearing mounts (6) in four places, up or down so that the beater bar rolls (8) [part 50023] [part 50024] touch the bottom of the conveyor belt and pushes it up slightly – about 1/4”. Use a 3/4” wrench to firmly secure the bearing mounts (6) in place. 2. -
Page 10: Suction Stand
TUBE OFFSET WELD, BOLT OR CLAMP TO CO VEYOR FRAME USE IF NEEDED DEPENDING ON CONVEYOR FRAME DESIGN Figure 7 SUCTION STAND MOUNT 1. Weld or bolt pipe mount (1) [part 50082] to conveyor frame. Place mount on frame approximately 1 ft. above the last roller. 2. -
Page 11: Hose Holder
1’ FT. OFFSET WELD , BOLT OR CLAMP TO CONVEYOR FRAME USE IF NEEDED DEPENDING ON CONVEYOR FRAME DESIGN Mount suction stand 1 ft. off roller Figure 9 Figure 10 HOSE HOLDER & SUCTION STAND CONFIGURATION 1. Slide a pipe cross (2) [part 50022] on to the tube on the suction stand (1) [part... -
Page 12: Suction Pipe
HOSE HOLDER Approx. 6 inch distance between Suction Pipe and Conveyor Belt Figure 12 Figure 11 SUCTION PIPE ADJUSTMENT ABOVE CONVEYOR 1. Loosen the cross pipe clamp (11) [part 50022] on pipe mount (12) [part 500043] and move the suction pipe (13) [part 50021] up or down, so the distance between the suction pipe and the conveyor... -
Page 13: Electrical Panel
ELECTRICAL PANEL 1. The AL200E electric panel can be mounted outdoors or inside in an MCC room (motor control center). We recommend consulting with a licensed electrician to install the panel. An electrician can spec wire and will be familiar with your local codes. -
Page 14: Hose Installation & Machine Placement
Figure 17 Figure 19 Figure 18 HOSE INSTALLATION MACHINE PLACEMENT 1. Route the 14” vacuum hose [part 20014] up to the suction pipe 1. Place the machine close to the conveyor, to use as little hose as on the conveyor. Secure the end of the vacuum hose to the possible. -
Page 15: Discharge Options
Figure 20 Figure 21 Figure 22 FILTER SOCk SETUP DISCHARGE ROLL-OFF CONTAINER kIT (OPTIONAL) 1. Tie two zip-ties onto the end of the filter sock [part 20015] 1. Optional kits are available [parts 200016, 200017, and 50056] slide the rest onto the square discharge tube (see figure 20). discharge into a container, roll off, trailer or bunker. -
Page 16: Trommel Screen Drums
Figure 23 Figure 24 Figure 25 INSTALLATION LIFT BAR ExTENSIONS On trommel screens the drum has a smooth end cap. For best performance we recommend extending the lift bars to the end of the drum. A simple way to do this is tack weld (6) six evenly spaced 3” angle iron extensions, approximately 18” long, around the drum. The object is to lift the material and flip it across the belt. -
Page 17: Parts List
PARTS LIST... - Page 18 PRODUCT # NAME DESCRIPTION 20000 BEARING, PB, 1.5 DIA FOR FAN SHAFT FAN SHAFT (may need 2) 20001 SPROCKET, 40B 18T 20002 MOUNT, FOOT, SAE B, 4.000 ID 20003 COUPLING, HUB, 1.5 DIA OMEGA, E-10 20004 COUPLING, HUB, .785 DIA OMEGA, E-10 20005 COUPLING, FLEX-ELEMENT...
- Page 19 PRODUCT NAME DESCRIPTION NUMBER 40014 ADAPTER, 90 40015 ADAPTER, 90 40016 HOSE, HYD, #12, 360”, HI PRESS SCREEN PSI TO VALVE PSI 50001 COVER, INLET, FAN, WLDMT 50002 FAN, 20”, WELDMENT 50003 SHAFT, FAN, 1.5 DIA, MACH 50004 KEY, .375 x .375 x 1.75 50005 KEY, .375 x .375 x 3.875 50007...
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Page 20: Part Drawings
BEARING , PB , 1.500 DIA 20000 SPROCKET , 40B 18T 20001 MOUNT , FOOT , SAE B , 4.000 ID 20002 COUPLING , HUB , 1.500 DIA 20003 COUPLING , HUB , 0.785 DIA 20004 COUPLING , FLEX-ELEMENT , E-10 20005 SENSOR , MAG PICK UP 30000... - Page 21 BEARING , PB , 1.500 DIA 20000 SPROCKET , 40B 18T 20001 MOUNT , FOOT , SAE B , 4.000 ID 20002 COUPLING , HUB , 1.500 DIA 20003 COUPLING , HUB , 0.785 DIA 20004 COUPLING , FLEX-ELEMENT , E-10 20005 SENSOR , MAG PICK UP 30000...
- Page 27 PIPE , MOUNT , WELD ON , WLDMT 50082 PIPE , MOUNT , WELD ON , WLDMT 50083 HOLDER , HOSE , 14" , WLDMT 50090 TUBE , SUCTION , 18 LONG , WLDMT 50081 PIPE , SUCTION HOLDER , DRILL 50019 CLAMP , CROSS PIPE , WLDMT 50022...
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Page 29: How To Place An Order
How to Place an Order CONTACT YOUR LOCAL DEALER TO ORDER Serial # FOR MORE INFORMATION: Please call Toll Free (888) 345-9085 or visit www.airliftseparator.com hawker corp 2111 Prairie Road · Eugene, Oregon 97402 (541) 345-9085 · info@airliftseparator.com...
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