Leuze electronic BPS 304i Original Operating Instructions
Leuze electronic BPS 304i Original Operating Instructions

Leuze electronic BPS 304i Original Operating Instructions

Bar code positioning system
Table of Contents

Advertisement

Quick Links

EN 2015/04 - 50126567
We reserve the right to
make technical changes

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BPS 304i and is the answer not in the manual?

Questions and answers

Summary of Contents for Leuze electronic BPS 304i

  • Page 1 EN 2015/04 - 50126567 We reserve the right to make technical changes...
  • Page 2 © 2015 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de Leuze electronic BPS 304i...
  • Page 3: Table Of Contents

    6.2.6 Mounting with B≤ 300-1 mounting device ........41 Leuze electronic BPS 304i...
  • Page 4 8.5.26Module 28 - 16-bit position value..........76 Leuze electronic webConfig tool – Extended configuration ....77 Install the software.
  • Page 5 14.1 BPS 304i type overview........
  • Page 6: About This Document

    GSDML Generic Station Description Markup Language G≥I Graphical ≥ser Interface IO or I/O Input/Output I&M Information & Maintenance Internet Protocol Light Emitting Diode Media Access Control ≤ype of control bar code ≤ype of control bar code Leuze electronic BPS 304i...
  • Page 7 PROFIB≥S Nutzerorganisation e.V. (PROFIB≥S ≥ser Organization) R≤ Real ≤ime SNMP Simple Network Management Protocol Programmable Logic Control ≤CP ≤ransmission Control Protocol ≥DP ≥ser Datagram Protocol ≥SB ≥niversal Serial Bus ≥L ≥nderwriters Laboratories ≥V ≥ltraviolet Extensible Markup Language Leuze electronic BPS 304i...
  • Page 8: Safety

    ≤he protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.  Read these original operating instructions before commissioning the device.
  • Page 9: Disclaimer

    (e.g. electrician foreman). In other countries, there are respective regulations that must be observed. Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • ≤he device is not being used properly. • Reasonably foreseeable misuse is not taken into account.
  • Page 10 Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation. Laser aperture Laser warning sign Laser information sign with laser parameters Figure 2.1: Laser aperture, laser warning and information signs Leuze electronic BPS 304i...
  • Page 11 1.8 mW Pulse duration: <150 µs <150 µs Wavelength: 655 nm 655 nm CLASS 2 LASER PRODUCT IEC 60825-1:2007 Complies with 21 CFR 1040.10 GB7247.1-2012 Figure 2.2: Laser warning and information signs – supplied stick-on labels Leuze electronic BPS 304i...
  • Page 12: Device Description

    • Binary inputs and outputs for control and process monitoring • Configuration via webConfig tool or fieldbus • Diagnostics via webConfig tool or optional display • Optional model with display • Optional model with heating for use to -35 °C Leuze electronic BPS 304i...
  • Page 13: Accessories

    • MK 304 connection hood with spring-cage terminals ≤he voltage supply (18 … 30 VDC) is connected acc. to the connection type selected. 2 freely programmable switching inputs/switching outputs for individual adaptation to the respective appli- cation are also available here. Leuze electronic BPS 304i...
  • Page 14: Ms 304 Connection Hood With M12 Connectors

    Contained in the MK 304 are the address switches for setting the PROFIB≥S address and the integrated parameter memory for easily exchanging the BPS. Both the settings as well as the PROFIB≥S address are stored in the MK 304 and automatically transmitted to the device on ev- ery device start-up. Leuze electronic BPS 304i...
  • Page 15: Display Elements

    ≤he BPS is available optionally with display, two control buttons and LEDs or with only two LEDs as indi- cators on the device housing. 3.3.1 LED indicators ≤he device housing features the following multicolor LED indicators as primary display element: • PWR • B≥S Leuze electronic BPS 304i...
  • Page 16 • No cyclical data exchange • Communication with master established Green, continuous light • Cyclical data exchange active • Parameterization or configuration failed Red, flashing • Communication error detected (DP Error) • No cyclical data exchange Leuze electronic BPS 304i...
  • Page 17: Display Indicators

    In/Out depending on configuration, 0/1 for state of the I/O • Device address for host communication BPS Address • • Decimal value of the PROFIB≥S address, e.g. • Version information Software and hardware version of the device Version • SW: V1.3.0 HW:1 • Leuze electronic BPS 304i...
  • Page 18: Bar Code Tape

    200 m. Bar code tapes with special requirements with respect to height, length and value range can be ordered from Leuze electronic (see chapter 14.6 "Bar code tapes"). NO≤ICE Value range for BCB with special requirements! ...
  • Page 19 Bar code tape BCB8 with 30 mm grid BCB8 BCB8 BCB8 BCB8 BCB8 000018 000021 000024 000027 000030 Position label with position value Cut mark Figure 3.8: Bar code tape with 30 mm grid Leuze electronic BPS 304i...
  • Page 20: Control Bar Codes

    (see figure 3.9). 000040 000044 000048 0150000 015004 Control bar code ≤he control bar code is decoded in the marked scans Figure 3.9: Arrangement of the MVS control bar code Leuze electronic BPS 304i...
  • Page 21 A control bar code should cover an entire position bar code and must have the correct grid dimension (see figure 3.11): • 30 mm with BCB8 bar code tapes • 40 mm with BCB bar code tapes Keep the gap between the BCBs that are switched between as small as possible. Leuze electronic BPS 304i...
  • Page 22 • If the center of the BPS reaches the transition point of the control bar code, the device switches to the second BCB, provided the next position label is in the BPS's scanning beam (see figure 3.12). ≤he output position value is thereby always uniquely assigned to one BCB. Leuze electronic BPS 304i...
  • Page 23: Marker Labels

    Arrangement when using the marker label with positioning ≤he marker label must be attached to the bar code tape aligned with the grid of the actual coding. A posi- tion code should be visible before and after the marker label. Leuze electronic BPS 304i...
  • Page 24: Win Tapes

    Figure 3.14: ≤win tape with double numbering ≤win tapes are always delivered in pairs on two rolls. If twin tapes are replaced, both tapes are to be replaced. ≤win tapes can be ordered from Leuze electronic (see chapter 14.6 "Bar code tapes"). Leuze electronic BPS 304i...
  • Page 25: Functions

    If the preset is activated, this has priority over the offset. Velocity measurement ≤he current velocity is ascertained and output on the basis of the respective position values. ≤he most important individual parameters for the velocity measurement are: Leuze electronic BPS 304i...
  • Page 26: Iming

    Leuze webConfig tool ≤he webConfig configuration tool offers a graphical user interface for the display of process data, config- uration and diagnostics of the BPS via a PC; see chapter 9 "Leuze electronic webConfig tool – Extended configuration". Evaluation of the read quality ≤he BPS can signal the read quality of the BPS.
  • Page 27: Distance Measurement To The Bar Code Tape

    • Status information for position measurement: Input data 0.0 … 1.7;see chapter 8.5.8 "Module 6 – Status and control" • Status information for velocity measurement: Input data 0.0 … 1.5;see chapter 8.5.18 "Module 16 – Velocity status" Leuze electronic BPS 304i...
  • Page 28: Applications

    • ≤he Leuze electronic bar code tape is very robust, highly flexible and, thanks to the self-adhesive back, can be easily integrated into your overall mechanical system. It can be fit optimally to both ver- tical as well as horizontal curved paths and thereby reliably facilitates trouble-free and reproducible measurement at any point in your system with sub-millimeter accuracy.
  • Page 29: High-Bay Storage Device

    High-bay storage device Figure 5.1: High-bay storage device  Simultaneous position and velocity measurement for regulation tasks  Precise positioning with a reproducibility of 0.15 mm ±  Control at high traverse rates of up to 10 m/s Leuze electronic BPS 304i...
  • Page 30: Elpher Line

    Figure 5.2: ≤elpher line  ≤he working range from 50 - 170 mm allows for flexible mounting positions and reliable position detec- tion at varying distances  Control codes for changing to different position values at switches Leuze electronic BPS 304i...
  • Page 31: Gantry Cranes

    Gantry cranes  Positioning from 0 to 10,000 meters  Scratch- and smudge-proof, ≥V-resistant bar code tapes  Synchronous positioning with twin tapes on both rails  Mounting device for fast, precise mounting with one screw Leuze electronic BPS 304i...
  • Page 32: Mounting And Installation

    BPS (see chapter 3.4.1).  Avoid position bar code labels with the value 00000 00000 Measurements to the left of the center of a label produce negative position values that may not be displayed correctly. Leuze electronic BPS 304i...
  • Page 33: Cutting Bar Code Tapes

    If there is a gap without tape after the preceding BCB, it must be at least 300 mm wide before the subse- quent BCB is affixed; see figure 6.3. ≤he first bar code value of the subsequent BCB must differ by at least 20 (200 mm) from the last bar code value of the preceding BCB. Leuze electronic BPS 304i...
  • Page 34: Mounting The Bcb

    If a bar code tape was damaged, e.g., by falling parts, you can download a repair kit for the BCB from the Internet (see chapter 11.2.2 "BCB repair with repair kit"). ≥se the bar code tape created with the repair kit only temporarily as an emergency solution. Leuze electronic BPS 304i...
  • Page 35  BCB mounting in curves decreases the absolute measurement accuracy of the BPS, since the dis- tance between two bar codes is no longer exactly 40 mm or 30 mm.  In areas where the BCB is fanned out around curves, limitations of the reproducibility must be expect- Leuze electronic BPS 304i...
  • Page 36 ≤win tapes are provided with duplicate numbering. As a result, it is not necessary to affix the BCBs upside down in order to have the same values at the same position (see figure 6.6). ≤win bar code tape 1 ≤win bar code tape 2 Figure 6.6: Mounting twin tapes Leuze electronic BPS 304i...
  • Page 37: Bar Code Positioning System

    • Mounting using four M4 mounting threads on the rear of the device If the B≤≥ 0300M-W mounting device is used to mount the device, the new device is automati- cally aligned correctly should it be necessary to exchange a device. Leuze electronic BPS 304i...
  • Page 38: Mounting Instructions

    ≤he beam of the BPS must be oriented at an incline of 7° to the bar code tape (see figure 6.8). When posi- tioning, make certain that the angle of radiation to the rear side of the housing is 90 ° and the reading distance to the bar code tape is maintained. Leuze electronic BPS 304i...
  • Page 39: Mounting With The B≤≥ 0300M-W Mounting Device

    Beam exit 6.2.3 Mounting with the B≤≥ 0300M-W mounting device Mounting the BPS with a B≤≥ 0300M-W mounting device is intended for wall mounting. For ordering infor- mation see chapter 14; for dimensioned drawing see figure 13.7. Leuze electronic BPS 304i...
  • Page 40: Mounting With The B≤ 300 W Mounting Bracket

     Mount the BPS with its fastening grooves on the clamping jaws of the B≤ 56 with limit stop at end.  Secure the BPS with the M6 screw terminal. Maximum tightening torque for the M6 screw terminal: 8 Nm Leuze electronic BPS 304i...
  • Page 41: Mounting With B≤ 300-1 Mounting Device

    Figure 6.10: Dimensioned drawing of rear of BPS  Mount the BPS on the system with M4 fastening screws (not included in delivery contents). Max. tightening torque of the fastening screws: 2 Nm Leuze electronic BPS 304i...
  • Page 42: Electrical Connection

    • ≤he address switch located in the connection hood is used to set the PROFIB≥S address of the BPS 304i. If the BPS 304i is the last participant on the PROFIB≥S cable, the socket on the MS 304 must be provided with a terminator plug (see table 14.3, Accessories) or the bus termination on the MK 304 must be activated with slide switch ≤...
  • Page 43: Mk 304 Connection Hood With Spring-Cage Terminals

     Connect the B≥S O≥≤ connection to the HOS≤ / B≥S IN connection of the downstream BPS with the interconnection cable.  If the current BPS 304i is the last PROFIB≥S participant, connect a terminating resistor to connection B≥S O≥≤.
  • Page 44: Pin Assignment

     Connect the B≥S O≥≤ connection to the HOS≤ / B≥S IN connection of the downstream BPS with the interconnection cable.  If the current BPS 304i is the last PROFIB≥S participant, set slide switch ≤ to ON (see figure 7.1) to activate bus termination.
  • Page 45: Hos≤ / B≥S In (Host/Bus Input, Profib≥S)

    For the creation of a PROFIB≥S network with multiple participants, the BPS is equipped with the incoming HOS≤ / B≥S IN PROFINE≤ interface. 5-pin, M12-plug (B-coded) or terminal block for connecting to HOS≤ / B≥S IN. Leuze electronic BPS 304i...
  • Page 46: B≥S O≥≤ (Bus Output, Profib≥S)

    ≤he housing is at the potential of the functional earth via pin 5. NO≤ICE ≥se ready-made connection cables!  If possible, use the ready-made cables from Leuze electronic (see table 14.5). NO≤ICE Self-configured cables with PROFIB≥S interface!  Ensure adequate shielding.
  • Page 47: Service ≥Sb

    ≤he housing is at the potential of the functional earth via pin 5. NO≤ICE ≥se ready-made connection cables!  If possible, use the ready-made cables from Leuze electronic (see table 14.6 and see table 14.7). NO≤ICE Self-configured cables with PROFIB≥S interface!  Ensure adequate shielding.
  • Page 48: Profib≥S Topology

    Data + not connected Ground NO≤ICE ≥se ready-made connection cables!  If possible, use the ready-made cables from Leuze electronic; see table 14.9. NO≤ICE Self-configured cables!  Ensure adequate shielding. ≤he maximum cable length of 3 m must not be exceeded.
  • Page 49 PROFIB≥S DP Acc. to PNO specifica- Shielding absolutely nec- tions essary acc. to PNO speci- fications Switching input 10 m Not necessary Switching output 10 m Not necessary BPS power supply unit 30 m Not necessary Leuze electronic BPS 304i...
  • Page 50: Basic Configuration

    • Data exchange with the decentral devices occurs primarily cyclically. For configuration, operation, observation and alarm handling, acyclic communication services can be used as an option. • ≤he necessary communication functions are defined in the DP base functions Leuze electronic BPS 304i...
  • Page 51: Bus-Access Processes

    2 of the OSI model. PROFIB≥S bus-access processes are the token-passing process and the master-slave process. ≤he processes can be mixed in order to create a multi-master system. ≤he BPS 304i functions both in a mono-master system as well as in a multi-master system.
  • Page 52: Setting The Profib≥S Address

    ≤he PROFIB≥S address is set on the connection hood with the help of two rotary switches and a slide switch: • ≤he PROFIB≥S address must be individually set for each BPS 304i on the connection hood. • ≤he set PROFIB≥S address must be 1 and 126.
  • Page 53: Starting The Device

     Install the GSD file for the subsequent configuration of the BPS. You can find the GSD file at www.leuze.com > Products > Measuring Sensors > Sensors for Positioning > BPS 300i > (Name of the BPS) > ≤ab Downloads > Software/driver > GSD file. Leuze electronic BPS 304i...
  • Page 54: Profib≥S Project Modules

    Leuze electronic. ≤he default settings of the BPS can be found in the module descriptions. GSD file name structure Each GSD file supports one language. ≤he name of the GSD file of the BPS 304i is structured as follows: LE≥Z0EA1.gs[x] [x] = language-specific code letter: d (German), e (English), f (French), i (Italian), s (Spanish) PROFIB≥S project modules...
  • Page 55: Overview Of The Modules

    (I), Movement status/direction (I), Velocity limit value status 1 … 4 active (I), Dynamic velocity limit value active (I) Free resolution Position (P), Velocity (P) see page 73 Distance to BCB Distance (I) see page 73 Leuze electronic BPS 304i...
  • Page 56: Device Parameter Module - Permanently Defined Parameters

    Module for the output of the current position value. ≤he module also includes the most important parameters for formatting the output value. ≤he module contains parameters (with parameter data length of 6 bytes) and input data (with consistent input data length of 4 bytes), but no output data. Leuze electronic BPS 304i...
  • Page 57: Module 2 - Static Preset

    (≤each Preset). ≤he module contains parameters (with parameter data length of 4 bytes) and output data (with output data length of 1 byte), but no input data. Leuze electronic BPS 304i...
  • Page 58: Module 3 - Dynamic Preset

    ≤ransition 0 → 1: ≤each Preset Preset reset 0 … 1 ------------- Preset value is deactivated: ≤ransition 0 → 1: Reset Preset Preset value sign -10,000,000 … ------------- New position value for a teach event via bit 0.0. 32 bit +10,000,000 Leuze electronic BPS 304i...
  • Page 59: Module 4 - Input/Output Io 1

    ≤he parameter defines the level of the output at Output which the event occurs. 0: LOW (output), transition 1 → 0 1: HIGH (output), transition 0 → 1 If the I/O is configured as an input, it responds edge- triggered. Leuze electronic BPS 304i...
  • Page 60 ≤he control can set and reset the output on the BPS via bit 0.0 in the output data 0: OFF 1: ON 0 … 1 ------------- Device error: If the BPS detects a device error, the output is set. 0: OFF 1: ON Leuze electronic BPS 304i...
  • Page 61 BPS returns valid measurement values after approx. 10 ms. If the BPS is reactivated from standby, the motor must first reach its nominal rotational speed. It takes a few seconds before the BPS returns any valid measurement values. Leuze electronic BPS 304i...
  • Page 62: Module 5 - Input/Output Io 2

    ≤he parameter defines the level of the output at Output which the event occurs. 0: LOW (output), transition 1 → 0 1: HIGH (output), transition 0 → 1 If IO 2 is configured as an input, it responds edge- triggered. Leuze electronic BPS 304i...
  • Page 63 ≤he control can set and reset the output on the BPS via bit 0.0 in the output data 0: OFF 1: ON 0 … 1 ------------- Device error: If the BPS detects a device error, the output is set. 0: OFF 1: ON Leuze electronic BPS 304i...
  • Page 64: Module 6 - Status And Control

    ≤he module signals various status information of the BPS. Various device functions are con- trolled via the output data. ≤he module contains input data (with input data length of 2 bytes) and output data (with output data length of 2 bytes), but no parameters. Leuze electronic BPS 304i...
  • Page 65 Signals that the ascertained read quality has dropped below the configured error threshold. 0: OK 1: Value less than limit Standby active 0 … 1 ------------ Signals an active standby. 0: No standby 1: Standby active Leuze electronic BPS 304i...
  • Page 66: Module 7 - Position Limit Value Range 1

    Inch Lower pos. limit 2 0 … 3 sign -10,000,000 … Lower position limit. 32 bit +10,000,000 ≥pper pos. limit 2 4 … 7 sign -10,000,000 … ≥pper position limit. 32 bit +10,000,000 Leuze electronic BPS 304i...
  • Page 67: 11Module 9 - Error Handling Procedures

    If the error persists after the time elapses, the Velocity in the case of error value of the parameter is output. Leuze electronic BPS 304i...
  • Page 68: 12Module 10 - Velocity

    100 = 4: 16 ms 101 = 5: 32 ms Input data Rel. Data type Value range Init Measure- Description Adr. value ment unit metr. Inch Speed sign -1,000,000 … scaled Current velocity. 32 bit +1,000,000 Leuze electronic BPS 304i...
  • Page 69: 13Module 11 - Static Velocity Limit Value 1

    Range end Further explanations on the parameters see chapter 8.5.13 "Module 11 – Static velocity limit value 1". ≤he module contains parameters (with parameter data length of 13 bytes), but no input data and no output data. Leuze electronic BPS 304i...
  • Page 70: 15Module 13 - Static Velocity Limit Value 3

    ≤he velocity limit value is monitored beginning at this 32 bit +10,000,000 /100 position. Limit value 3 range end 9 … sign -10,000,000 … ≤he velocity limit value is monitored up to this posi- 32 bit +10,000,000 /100 tion. Leuze electronic BPS 304i...
  • Page 71: 16Module 14 - Static Velocity Limit Value 4

    Condition for the signal change of the switching out- put/status bit: 0: Velocity limit value exceeded 1: Velocity limit value not met Direction selection 0 … 1 ------------- Selection of the limit value check: 0: Direction independent 1: Direction dependent Leuze electronic BPS 304i...
  • Page 72: 18Module 16 - Velocity Status

    0: Comparison not active 1: Comparison active Velocity limit value 2 active 0 … 1 ------------- Signals whether the current velocity is compared with the Velocity limit value 2: 0: Comparison not active 1: Comparison active Leuze electronic BPS 304i...
  • Page 73: 19Module 20 - Free Resolution

    If value is transmitted, a valid distance could not be calculated. ≤he module contains input data (with input data length of 1 byte), but no parameters and no out- put data. Leuze electronic BPS 304i...
  • Page 74: 21Module 22 - Control And Marker Bar Codes

    ≤he entire BCB is corrected with the default 10,000,000 value of for the range end. ≤he module contains parameters (with parameter data length of 10 bytes), but no input data and no output data. Leuze electronic BPS 304i...
  • Page 75: 23Module 24 - Read Quality

    8.5.24 Module 25 – Device status ≤he module signals various device states via input data. ≤he module contains input data (with input data length of 1 byte), but no parameters and no out- put data. Leuze electronic BPS 304i...
  • Page 76: 25Module 26 - Extended Status

    Position value as 16-bit value with fixed reso- plement: (100 mm) lution of one decimeter (100 mm) or one inch -32768 … 32767 (in). With sign and magnitude: -32767 … 32767 Input data length: 2 bytes Leuze electronic BPS 304i...
  • Page 77: Leuze Electronic Webconfig Tool - Extended Configuration

    Leuze electronic webConfig tool – Extended configuration Leuze electronic webConfig tool – Extended configuration With the Leuze electronic webConfig tool, an operating-system independent, web-technology based, graphical user interface is available for configuring the BPS. ≤he webConfig tool can be run on any Internet-ready PC. ≤he webConfig tool uses H≤≤P as communica- tion protocol and the client-side restriction to standard technologies (H≤ML, JavaScript and AJAX) that are...
  • Page 78: Install ≥Sb Driver

    Contact your network administrator if the installation fails. Start webConfig tool Prerequisite: ≤he Leuze electronic ≥SB driver for the webConfig tool is installed on the PC.  Connect the operating voltage to the BPS.  Connect the SERVICE ≥SB interface of the BPS to the PC.
  • Page 79: Short Description Of The Webconfig Tool

    Leuze electronic webConfig tool – Extended configuration Process Service Changing the operating mode ( ) (upper left) Figure 9.1: ≤he start page of the webConfig tool ≤he user interface of the webConfig tool is largely self-explanatory. ≤he webConfig tool is completely contained in the firmware of the BPS.
  • Page 80: Config≥Ra≤Ion Function

    Leuze electronic webConfig tool – Extended configuration • ≤he configuration cannot be changed. PROCESS • function available. ALIGNMEN≤ • function not available. Service • • ≤he process communication to the control is interrupted. • ≤he switching inputs/outputs are deactivated. • ≤he configuration can be changed.
  • Page 81 Leuze electronic webConfig tool – Extended configuration Overview of the webConfig configuration functions CONFIG≥RA≤ION Figure 9.2: webConfig function webConfig configuration parameters *: PROFIB≥S parameters, see chapter 8.5 **: Parameter can only be configured via webConfig DEVICE Configuration of the switching inputs/outputs ( tab) •...
  • Page 82 Leuze electronic webConfig tool – Extended configuration ≤iming functions of the switching inputs/outputs ≤he timing functions (e.g., start-up delay) can only be configured with the webConfig tool. ≤he configuration of the timing functions is not overwritten by the PROFIB≥S master on start-up.
  • Page 83: Alignmen≤ Function

    Leuze electronic webConfig tool – Extended configuration DA≤A PROCESSING Position Monitoring Configuration of position monitoring ( tab, > • Position limit value 1/2 * DA≤A PROCESSING Velocity Detection Configuration of velocity detection ( tab, > • Velocity measurement averaging * •...
  • Page 84: Process Function

    Leuze electronic webConfig tool – Extended configuration ALIGNMEN≤ Figure 9.4: webConfig function PROCESS 9.3.4 function PROCESS Process ≤he function serves to control the current measurement data in the operating mode. ≤he measurement results are output in tabular form – strictly as monitor output.
  • Page 85: Diagnosis Function

    Leuze electronic webConfig tool – Extended configuration DIAGNOSIS 9.3.5 function DIAGNOS≤ICS Process Service ≤he function is available in the operating modes. DIAGNOS≤ICS ≤he device event log is displayed with the function. DIAGNOS≤ICS Figure 9.6: webConfig function MAIN≤ENANCE 9.3.6 function MAIN≤ENANCE Service ≤he...
  • Page 86 Leuze electronic webConfig tool – Extended configuration MAIN≤ENANCE Figure 9.7: webConfig function Leuze electronic BPS 304i...
  • Page 87: Diagnostics And Troubleshooting

    NO≤ICE Contact Leuze electronic subsidiary/customer service.  If you are unable to rectify a fault, contact the Leuze electronic branch responsible for you or call the Leuze electronic customer service (see chapter 12 "Service and support"). 10.1.1 Diagnostics with webConfig tool DIAGNOS≤ICS...
  • Page 88: Error Messages On The Display

    Possible cause Measures • No supply voltage connected • Check supply voltage to the device • Contact Leuze electronic customer ser- • Hardware error vice(see chapter 12 "Service and sup- port") • No bar code in the scanning • Query BCB diagnostic data and carry out...
  • Page 89 • Wrong device address set • Check configuration, in particular with respect to address assignment • Incorrect configuration • Check configuration, in particular with respect to address assignment • Different protocol settings • Check protocol settings Leuze electronic BPS 304i...
  • Page 90 (working range 50 mm … 170 mm) • Wrong bar code tape • Change BPS configuration to the Faulty measure- BCB grid different from BPS bar code tape that is being used ment value configuration Leuze electronic BPS 304i...
  • Page 91: Care, Maintenance And Disposal

    Self-printed bar code tape should not remain in the system on a permanent basis.  Repair bar code tapes in lengths of 1 m can be ordered from Leuze electronic on request. If a bar code tape was damaged, e.g., by falling parts, you can download a repair kit for the BCB from the Internet.
  • Page 92: Disposing

    000018 BCB8 000021 BCB8 000024 BCB8 000027 BCB8 000030 Figure 11.2: Checking the print results of the BCB8 repair kit (30 mm grid) 11.3 Disposing  For disposal observe the applicable national regulations regarding electronic components. Leuze electronic BPS 304i...
  • Page 93: Service And Support

    Repair service and returns: Procedure and Internet form can be found at www.leuze.com/repair Return address for repairs: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany 12.1 What to do should servicing be required? NO≤ICE...
  • Page 94: Specifications

    120 mm. At a reading distance beyond 100 mm, the reading field width is 160 mm (see figure 13.1, BPS reading field curve). -100 Reading field width [mm] Reading distance [mm] Figure 13.1: BPS reading field curve Leuze electronic BPS 304i...
  • Page 95 IEC 61000-6-2 (contains IEC 61000-4-2, -3, -4, -5, -6) ≤able 13.6: Certifications, conformity Conformity CE, CDRH Certifications ≥L 60950-1, CSA C 22.2 No. 60950-1 For ≥L applications: use is permitted exclusively in Class 2 circuits according to NEC Leuze electronic BPS 304i...
  • Page 96: 1Bps Without Heating

    Wiring through of the voltage supply to multiple heating devices is not permissible. Standard, M12 ready-made cable not usable (insufficient conductor cross section). ≤able 13.10: Ambient temperature Ambient temperature (operation) -35 °C … +50 °C Ambient temperature (storage) -35 °C … +70 °C Leuze electronic BPS 304i...
  • Page 97: Bar Code Tape

    BPS can detect the position immediately after the BCB is affixed. ≤ear resistance 150 N Elongation at tear Min. 80%, tested in accordance with DIN 50014, DIN 51220 Weathering resistance ≥V-light, humidity, salt spray (150 h/5 %) Leuze electronic BPS 304i...
  • Page 98 (tested at 23 °C for 24 h) glycol (1:1) Behavior in fire Self-extinguishing after 15 s, does not drip Mounting surface Grease-free, dry, clean, smooth Mechanical properties Scratch and wipe resistant, ≥V resistant, moisture resis- tant, partly chemical resistant Leuze electronic BPS 304i...
  • Page 99: Dimensioned Drawings

    Specifications 13.3 Dimensioned drawings all dimensions in mm Reference point for the bar code position Optical axis Figure 13.2: Dimensioned drawing BPS without connection hood Leuze electronic BPS 304i...
  • Page 100 Specifications all dimensions in mm Figure 13.3: Dimensioned drawing BPS with MS 304 connection hood all dimensions in mm Figure 13.4: Dimensioned drawing BPS with MK 304 connection hood Leuze electronic BPS 304i...
  • Page 101: Dimensional Drawings: Accessories

    Specifications 13.4 Dimensional drawings: Accessories all dimensions in mm Figure 13.5: Dimensioned drawing MS 304 connection hood all dimensions in mm Figure 13.6: Dimensioned drawing MK 304 connection hood Leuze electronic BPS 304i...
  • Page 102 Specifications all dimensions in mm Figure 13.7: Dimensioned drawing B≤≥ 0300M-W mounting device all dimensions in mm Figure 13.8: Dimensioned drawing B≤ 300-W mounting bracket Leuze electronic BPS 304i...
  • Page 103 Clamp profile for fastening to round or oval pipes ( 16 … 20 mm) Rod holder, turnable 360 ° Figure 13.9: Dimensioned drawing B≤ 56 mounting device all dimensions in mm Figure 13.10:Dimensioned drawing B≤ 300-1 mounting device Leuze electronic BPS 304i...
  • Page 104: Dimensioned Drawing Bar Code Tape

    Figure 13.11:Dimensioned drawing bar code tape BCB with 40 mm grid 1,28 28,72 BCB8 000018 BCB8 000021 BCB8 000024 all dimensions in mm Figure 13.12:Dimensioned drawing bar code tape BCB8 with 30 mm grid Leuze electronic BPS 304i...
  • Page 105: Ordering Information And Accessories

    ≤able 14.1: BPS 304i type overview Part no. Part designation Description 50125674 BPS 304i SM 100 D H BPS with PROFIB≥S DP interface, display and heating 50125675 BPS 304i SM 100 D BPS with PROFIB≥S DP interface and display 50125676 BPS 304i SM 100 BPS with PROFIB≥S DP interface...
  • Page 106: Other Accessories

    KD 02-5-SA M12 axial plug for B≥S O≥≤, shielded ≤able 14.9: Accessory ≥SB cable Part no. Part designation Description 50117011 KB ≥SBA-≥SBminiB ≥SB service cable, 1 ≤ype A and Mini-B type con- nector, length 1 m Leuze electronic BPS 304i...
  • Page 107: Bar Code Tapes

    MVS label 40 mm 10 pieces MVS label, 40 mm grid; packaging unit: 10 pieces 50126134 MV0 label 40 mm 10 pieces MV0 label, 40 mm grid; packaging unit: 10 pieces 50106473 Repair kit 40 mm Repair kit, 40 mm grid Leuze electronic BPS 304i...
  • Page 108 Accessories – twin tapes Part no. Part designation Description 50120378 BCB twin tape special length / BCB twin tape, 40 mm grid, with special length height and high; delivery contents: ≤wo bar code tapes with the same value range Leuze electronic BPS 304i...
  • Page 109 ≤wo bar code tapes with the same value range 50120381 BCB8 twin tape special length BCB8 twin tape, 30 mm grid, 47 mm high; delivery contents: ≤wo bar code tapes with the same value range Leuze electronic BPS 304i...
  • Page 110: Declaration Of Conformity

    ≤he bar code positioning systems of the BPS 300 series have been developed and manufactured in accor- dance with the applicable European standards and directives. ≤he manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001.
  • Page 111: Appendix

    Function range Meaning V 1.3.0 Firmware for all device models Support of device models BPS 300i, BPS 301i, BPS 304i, BPS 307i, BPS 348i PROFIB≥S, PROFINE≤ modules 25, 26 Module 25 signals device status additional Module 26 signals extended status informa- tion (orientation of the BPS to the BCB) PROFIB≥S, PROFINE≤...
  • Page 112: 2Bar Code Tape Bcb8 With 30 Mm Grid

    Figure 16.4: Single marker label, 40 mm grid 16.2.2 Bar code tape BCB8 with 30 mm grid BCB8 000000 BCB8 000003 BCB8 000006 BCB8 000009 BCB8 000012 Figure 16.5: Continuous, 30 mm grid Figure 16.6: Single label MVS, 30 mm grid Leuze electronic BPS 304i...
  • Page 113 Appendix Figure 16.7: Single label MV0, 30 mm grid Figure 16.8: Single marker label, 30 mm grid Leuze electronic BPS 304i...

Table of Contents