Samsung HLR4266WX/XAA Service Manual
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Samsung HLR4266WX/XAA Service Manual

Samsung HLR4266WX/XAA Service Manual

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SERVICE
DLP TV
DLP TV
Chassis
: L64C(N_ATSC)_Hurricane-2
Basic Model : HLR4266WX/XAA (HL-R4266W)
Model
: HLR5056WX/XAA (HL-R5056W)
HLR5656WX/XAA (HL-R5656W)
Manual
HL-R5056W
FEATURES
■ ■ HD Built in TV
■ NTSC/ATSC Tuner Embedded
■ ■ AV network system (Anynet)
■ Digital Audio output (OPTICAL) jack
■ ■ Firmware upgrade by USB Port

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  • Page 1 DLP TV Chassis : L64C(N_ATSC)_Hurricane-2 Basic Model : HLR4266WX/XAA (HL-R4266W) Model : HLR5056WX/XAA (HL-R5056W) HLR5656WX/XAA (HL-R5656W) SERVICE Manual DLP TV FEATURES ■ ■ HD Built in TV ■ NTSC/ATSC Tuner Embedded ■ ■ AV network system (Anynet) ■ Digital Audio output (OPTICAL) jack ■...
  • Page 2 ELECTRONICS © Samsung Electronics Co., Ltd. Jun. 2005 This Service Manual is a property of Samsung Electronics Co.,Ltd. Printed in Korea Any unauthorized use of Manual can be punished under applicable AA82-02533A International and/or domestic law.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Precaution ■ 1-1 Safety Precautions ............1-1 ■...
  • Page 4 Chapter 8 Wiring Diagram ■ 8-1 Overall Wiring ............. . . 8-1 ■...

  • Page 5: Chapter 1 Precaution

    Never change the part. space between the part and the printed circuit board. Check the AC power cord for possible damages. Keep the part or the lead away from any heat-emitting materials. Samsung Electronics...
  • Page 6 11. Pay additional attention to the current leakage as the voltage between the power board and the ballast is 220 to 440v, i.e. very high. And also beware of possible electric shock from the primary power source. Samsung Electronics...

  • Page 7: Servicing Precautions

    5. Check for insulation between the blade of the AC plug 10. The sharp edges of the metal material may cause and that of any conductive materials (i.e. the metal physical damage, so ensure wearing protective gloves panel, input terminal, earphone jack, etc). during the repair. Samsung Electronics...

  • Page 8: Static Electricity Precautions

    These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Samsung Electronics...

  • Page 9: Installation Precautions

    4. Bend the external antenna cable when connecting it to the product. This is a measure to protect it from being exposed to moisture. Otherwise, it may cause a fire or electric shock. Samsung Electronics...
  • Page 10 MEMO Samsung Electronics...

  • Page 11: Chapter 2 Product Specification

    High definition. All RGB graphics signals are output as 30-bit 4:4:4 RGB or 20-bit 4:2:2 YCrCb. - MSP4440 : The MSP 44x0G family of single-chip Multistandard Sound Processors covers the sound processing of all analog TV-Standards worldwide, as well as the NICAM digital sound standards. Samsung Electronics...

  • Page 12: Key Features

    - Side : 1 CVBS In, 1 S-VHS In - Rear : 2 RF In, 2 CVBS In, 2 S-VHS In, 2 Component In, 1 HDMI In(DVI Comportable With Adaptive Jack Only), 1 Anynet port, 1 Optical audio Samsung Electronics...
  • Page 13 - Digital Interface : HDMI - Language : English/French/Spanish - Picture Size : 4:3/16:9/Zoom1/Zoom2/Panorama - V-CHIP - Closed Caption - Sleep Timer : 180 Min. - Anynet Interface - Optical sound output ■ Remocon - TM76 ■ Power Supply - 110V Samsung Electronics...

  • Page 14: Specifications Analysis

    Rear 2/Side 1 HDTV Component Connections Video Input (Y, Pb, Pr) Rear 2 Rear 2 Rear 2 Rear 2 Rear 2 Rear 2 1080i/480P/480i HDMI Digital Sound Optical 1 Optical 1 Optical 1 Optical 1 Optical 1 Optical 1 Samsung Electronics...

  • Page 15: Accessories

    Product Specification 2-4 Accessories Accessories Item Item code Remark Remocon BP59-00084B Alkaline Battery 4301-000103 Samsung Service center Manual BP68-00524A ANYNET cable BN39-00518B Video Cable / Audio Cable Antenna Cable Internal shopping mall Component Cable Optical Cable Samsung Electronics...
  • Page 16 MEMO Samsung Electronics...

  • Page 17: Alignment And Adjustment

    4. Actuator Gain adjustment : See page 3-15. 5. Vertical / Horizontal Position adjustment : See page 3-13. 6. CCA : See page 3-14. 7. Board LED check : Check all the LED are turned on. 8. Tilt/Focus adjustment : See page 3-17. Samsung Electronics...

  • Page 18: How To Access Service Mode

    Full Menu Display / Move to Parent Menu Item Selection by Moving the Cursor Direction keys ▲ / ▼ Data Increase/Decrease for the Selected Item Direction keys ◀ / ▶ Source Cycles through the active input source that are connected to the unit Samsung Electronics...

  • Page 19: Factory Data

    Lamp Boost 0~63 Lamp Boost value selection Lamp Sync Delay 0~4095 Lamp Sync delay value selection Engine Select SAMSUNG SAMSUNG and ZEISS Selection Lamp Watt 120W 120W/132W Selection Lamp Select Philips Philips/Osram/Ushio This displays the built-in pattern of the DDP1011 chip.
  • Page 20 Gain adjustment of the brightness for the Green signal BLU_B_COEFF Gain adjustment of the brightness for the Blue signal Sub Contrast 0~150 Brightness adjustment for the high-light parts of the screen Sub Brightness Brightness adjustment for the low-light parts of the screen ALPMAU/L 0~255 Samsung Electronics...
  • Page 21 Luma Automatic Gain Control LAGT Luma Automatic Gain Timing 1144 Luma Manual Gain CAGC Chroma Automatic Gain Control CAGT Chroma Automatic Gain Timing 2458 Chroma Manual Gain ON,OFF Chroma Transient Improvement Alpha Blend CTI_AB_EN Enable CTI_AB Chroma Transient Improvement Alpha Blend Samsung Electronics...
  • Page 22 Alignment & Adjustment Item Range Default Remark CTI_C_TH 0~255 CTI Chroma Threshold NSFSEL Split Filter Selection NTSC CTAPSN Chroma Comb Taps NTSC CCMN Chroma Comb mode NTSC YCMN HSSLICE VSSLICE DLL_PH ST_NOISE OxFFFF ALIAS_FILTER_EN DNR_TH2 Samsung Electronics...
  • Page 23 Luma Automatic Gain Timing 0~4096 1064 Luma Manual Gain CAGC 0~7(0~3) Chroma Automatic Gain Control CAGT Chroma Automatic Gain Timing 0~4096 2458 Chroma Manual Gain ON,OFF Chroma Transient Improvement Alpha Blend CTI_AB_EN Enable CTI_AB Chroma Transient Improvement Alpha Blend Samsung Electronics...
  • Page 24 Alignment & Adjustment Item Range Default Remark CTI_C_TH 0~255 CTI Chroma Threshold NSFSEL Split Filter Selection NTSC CTAPSN Chroma Comb Taps NTSC CCMN Chroma Comb mode NTSC YCMIN HSSLICE VSSLICE DLL_PH ST_NOISE OxFFFF Samsung Electronics...
  • Page 25 0 ~ 3 C signal output delay YPFT YPFT adjustment YPFG YPFG adjustment 6. MSP4440 Item Range Default Remark MDB Effect 0~127 Micronas Dynamic Bass SRS Dialog 0~127 SRS Dialog clarity adjustment Pilot low adjustment Pilot high adjustment Samsung Electronics...
  • Page 26 Target Magenta X value for CCA DMagentaY Target Magenta Y value for CCA DYellowX Target Yellow X value for CCA DYellowY Target Yellow Y value for CCA D_White_X Target White X value for CCA D_White_Y Target White Y value for CCA ATV/AV/SV 3-10 Samsung Electronics...
  • Page 27 Dynamic Saturation On/Off Dynamic Sat Gain 0~255 Dynamic Saturation Gain Adjustment Sharp Picture Sharp Picture On/Off Sharp Filter HD Low HD High/HD Low/SD Image Sharp Picture Gain 0~255 Sharp Picture Gain Adjustment 11. CHECKSUM 0000 Excute Checksum calcuation Samsung Electronics 3-11...
  • Page 28 Auto Color function execution CCA menu Lamp Clear Initialize Lamp usage time User Reset All setting is back to the default Engine Select SAMSUNG SAMSUNG and ZEISS Selection Lamp Watt 120W 120W/132W Selection Lamp Select Philips Philips/Osram/Ushio 3-12 Samsung Electronics...

  • Page 29: Service Adjustment

    6. Press the ◀▶ (Left of Right) button to check the red color at the bottom of the screen at its minimum and maximum values of changing from red to magenta, then adjust to the mean value. Samsung Electronics 3-13...
  • Page 30 Measuring color coordinates data requires specific equipment not possessed by service per sonnel, that makes performing manual adjustment impossible. Adjusting CCA is applied to all the signal mode. Don't change Desired value because it will be hamful to the color of the SET. 3-14 Samsung Electronics...
  • Page 31 1) As shown in the picture above, change the actuator values to eliminate saw tooth shapes. - To fine tune, increase the data value ensuring that you get the center between the starting and ending points of the disappearing saw tooth shape. Samsung Electronics 3-15...

  • Page 32: Software Upgrade

    2) In order to enter the Service Mode, Press "Mute" → "1” → "8" → "2" → "POWER" buttons on the Remote Control. 3) In case entry into SERVICE MODE is unsuccessful, repeat steps 1 and 2 directly above. T_HUR3AUS0_XXXX 4) You can check the firmware version at the bottom of the Factory menu. 200X_XX_XX T-HURUCOM5-XXXX T-HUR3AUS1_XXXX 3-16 Samsung Electronics...

  • Page 33: Replacements & Calibration

    First, tighten the two screws on the left of the DMD board and then slowly tighten the one screw on the bottom right. Be careful not to touch the board while tightening the screws. (When using an electric-powered screwdriver, be careful that the torque is not too high.) Samsung Electronics 3-17...
  • Page 34 You put your hand in set below diagram. Move the focus alignment dial of Projection lens to the clockwise or counter clockwise until the picture is clear displayed. You are easy to work toghter another service man. 3-18 Samsung Electronics...

  • Page 35: Chapter 4 Exploded View & Part List

    50L3,SECC T0053 T0054 T0518 T0131 T0903 BP61-00528A HOLDER-DUST 50L3,HIPS HB,GRAY S.N.A T0245 T0928 BP61-00537A BRACKET-MIRROR TOP(T) 50L3,SECC,T 1.6 S.N.A T0951 BP61-00542A BRACKET-SCREEN SIDE 50L3,SECC,T1.0 T0003 T0952 BP63-00294B COVER DUST-ASSY L6,HIPS,HB,GRAY S.N.A T0516 T0120 T0158 T0130 T0132 T0186 M0256 Samsung Electronics...

  • Page 36: Hlr5656Wx/Xaa

    ASSY MISC P-BRKT MIRROR 56L3,SECC S.N.A T0903 BP61-00528A HOLDER-DUST 50L3,HIPS HB,GRAY S.N.A T0902 T0245 T0928 BP61-00560A BRACKET-MIRROR,TOP(T) 56L3,AL6063 EXTR,T S.N.A T0951 BP61-00566A BRACKET-SCREEN,SIDE 56L3,AL6063 EXTR,T1. S.N.A T0003 T0952 BP63-00294B COVER DUST-ASSY L6,HIPS,HB,GRAY S.N.A T0516 T0120 T0130 T0158 T0132 T0186 M0256 Samsung Electronics...

  • Page 37: L6 Engine Ass'y

    ASSY MISC-DETECTOR S/W HLP5063WX/XAA,L62 S.N.A BP94-02221A ASSY PCB S-DETECTOR B/D L620,HURRICANE S.N.A BP61-01014A BRACKET-ENGINE BASE SVP-50L6HR,SECC,T1.6 S.N.A BP63-00516A COVER-DUCT TOP SVP-50L6HR,PC G/F20,T3.0 S.N.A BP63-00517A COVER-DUCT BOT SVP-50L6HR,PC G/F20,T3.0 S.N.A BP63-00505A COVER-P/J LENS SVP-50LLHR,ABS,T2.5 S.N.A T0530 BP63-00537A COVER-LAMP HURRICANE 720P,PC S.N.A Samsung Electronics...

  • Page 38: Electrical Part List

    ASSY COVER P-GRILLE 50L3,HIPS HB,GR503,S T0451 BP95-00319A ASSY SUB PCB-DIGITAL HURRICANE3,L64C S.N.A T0703 BP96-01102A ASSY DMD BOARD P L6 Philips,DMD BOARD,SE T0888 BP96-01073A ASSY LAMP P L6,L8 (L620,L680) ,~ 61 INCH T0889 BP96-01103A ASSY COLOR WHEEL P L6,SERVICE Samsung Electronics...

  • Page 39: Hlr5656Wx/Xaa Service Item

    BP94-02140G ASSY PCB MISC-RMC LED HLP5063W,L62B,ATLA T0703 BP96-01102A ASSY DMD BOARD P L6 Philips,DMD BOARD,SE T0852 BP96-00583A ASSY COVER P-MIDDLE 56L3,HIPS,HB,GR503,S T0888 BP96-01073A ASSY LAMP P L6,L8 (L620,L680) ,~ 61 INCH T0889 BP96-01103A ASSY COLOR WHEEL P L6,SERVICE Samsung Electronics...

  • Page 40: Chapter 6 Troubleshooting

    < Blinking Lamp and Temp LEDs > Is lamp cover installed? Install lamp cover CN101 Make sure lamp cover switch is activating Short CN101 on Check boss on Lamp Cover Sub-Detect Board Replace the Sub-Detect Board Replace the Digital Board Samsung Electronics...
  • Page 41 Replace Power Board Re-install lamp assy' Check pin 1 on CN503 Check 5Vpp at CN503 on DMD Board for 5V DC pin 3 on DMD Board Replace lamp assy' or ballast Replace DMD Board Replace ballast or lamp assy' Samsung Electronics...
  • Page 42 However, you can avoid outside light by changing the position of the TV or the installation angle. Decreasing the illumination or changing the indoor lighting may work. 9. Screen Flip-over: Enter Factory mode in DDP1011 and perform H-Flip (flip horizontally) and V-Flip (flip vertically). The screen will flip over horizontally or vertically. Samsung Electronics...
  • Page 43 Error in Rambus Dram(IC 403) or the soldering → Replace the DMD board ▶ Beehive mosaic patterns all over the screen: Error in the LVDS Receiver (IC 601) or the soldering The H sync signals are not transferred to DDP1011. → Replace the DMD board. Samsung Electronics...
  • Page 44 If "Pattern" does not appear, it may be from a DMD board or ATI error or there is an analog board malfunction. 4. Check if there is an error in the analog board. Check for a power signal from the analog to the digital boards. (See the circuit diagram below). CN105 Samsung Electronics...
  • Page 45 If necessary, Analog Board. 3) DMD Fan Check Cables connected to Check Cables connected to BALLAST. If necessary, Power Board. If necessary, replace BALLAST. replace Power Board. Check Cables connected to DMD Board. If necessary, replace DMD Board. Samsung Electronics...

  • Page 46: Troubleshooting Procedures By Error Modes

    ◑ ＊ It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately. ＊ The TV has a fan to keep the inside lamp from overheating. You'll occasionally hear it working. Samsung Electronics...
  • Page 47 The following is required: Factory Mode → Checksum → right button → checksum calculation → checksum output (ex: 0xab2b) ■ Examples T_ROBOAKR1_1010 : Checksum = 0xab2b T_ROBOAKR1_1014 : Checksum = 0x4faa Samsung Electronics...

  • Page 48: Troubleshooting Procedures By Ass'y

    Check to see if a blue flame starts igniting in the arc gap inside the ballast momentarily during start-up. There is no problem with the ballast if there is a flame. When the ballast has no error, replace the lamp. A blue flame occurs momentarily during start- Samsung Electronics...
  • Page 49 Check if the color wheel is running. + Check the DMD board and the ballast for the signals. Check the second CN503 pin for input signals. When 3.5V, 180Hz is output, the color wheel is operating normally. 3.5V, 180Hz From Color Wheel ※ DMD Board Check Diagram LAMP ENABLE 6-10 Samsung Electronics...
  • Page 50 2. Check if LAMPLITZ is Low Is the picture displayed? 3. Check if SYNCVALID is High 4. Check if DMD is properly connected 5. Check if VSYNCZ, HSYNCZ, ACTDATA and CLKIN are ready to be input Is a good image displayed? Samsung Electronics 6-11...
  • Page 51 1) OLCAT is flexible or always close to High 1) Check if DMD is properly connected 2) Check DMD Unclear or reverse image 3) Check DDP1011 4) Check the DMD drive voltage (VBIAS, VCC2, VRESET) Contact a DLP™ service person. 6-12 Samsung Electronics...

  • Page 52: Chapter 7 Block Diagram

    Block Diagram 7. Block Diagram 7-1 Overall Block Diagram Signal Power Light Signal c i t Anynet r r i USB Service Jack c i t a l l Samsung Electronics...

  • Page 53: Partial Block Diagram

    F r e t r o r r e l l i F r e t d i r t i w i h c l i F r e t r e l r o r Samsung Electronics...

  • Page 54: Digital Block Diagram

    CABLE TS #A ATSC NIM TUNER TUNER CONTROL(I2C) K4S643232 TS_CLK , SYNC K4S643232 TS #B YPbPr 8bit DNIe Pro LVDS HS, VS TS #C YCbCr 24bit ,HS,VS I2S to MSP 4440 TMDS HDMI Rx HDMI I2S I2S port Samsung Electronics...
  • Page 55 Block Diagram 7-2-3 Analog Block Diagram Samsung Electronics...
  • Page 56 Block Diagram 7-2-4 DMD Block Diagram & L620-EP1C20F324C7 . f f Signal Power Control Signal Samsung Electronics...
  • Page 57 MEMO Samsung Electronics...

  • Page 58: Chapter 8 Wiring Diagram

    Wiring Diagram 8. Wiring Diagram 8-1 Overall Wiring Samsung Electronics...

  • Page 59: Connection Between Analog And Digital Board

    Wiring Diagram 8-2 Connection between Analog and Digital Board Samsung Electronics...

  • Page 60: Chapter 9 Pcb Diagram

    9-1-2 Names & Roles of Key Parts * CN801 : Supplies power (DC330V± 10%) to the ballast. * GT801 : Anti-lightning wire connected to the digital board. The anti-lightning wire should be installed for safety purposes. * PD801S : Connecting with power cable. Samsung Electronics...
  • Page 61 PCB Diagram 9-1-3 Power Board Connector Pin CN804 Connecting Power to Analog Board Pin Name PIN No. Pin Name STD 5V S-MUTE S14.5V S14.5V POWER-SW 5.5VB 5.5VB 12VB 12VB 12VB 12VB 80VB Samsung Electronics...

  • Page 62: Digital Board

    9-2 Digital Board 9-2-1 Assy Digital Board CN21 CN16 CN17 Reset Switch DVI to Board HDMI Anynet Digital ■ Microprocessor (Generates turn-on signal to power board) Optical ■ All Digital Video Processing Sound ■ OSD / Menu ■ Reset Switch Samsung Electronics...
  • Page 63 Pin Name I2SWS_OUTA TxDM MD3.3V MD3.3V MD3.3V D3.3V I2SSD_OUTA RxDM D3.3V I2SCLK_OUTA SDA_M5 SDA_PANNEL SCL_M5 STB_6.5V SCL_PANNEL NT_I2S_SCLK STB_9V D5.7V NT_I2S_LRCLK NT_I2S_DATA USB_SW_UP_P D5.7V STB_30V nMICOM_INIT USB_SW_UP_N nRESET S_nRESET STB_5V D12V ANALOG-nRST DDP_READY MD-nRESET PWRGOOD LAMP-ERROR DTV_Lt DLP-SYNCVAL DTV_Rt Samsung Electronics...
  • Page 64 PCB Diagram CN21 Connecting the Aduio/Video signal from the rear input terminal Pin Name PIN No. Pin Name MAIN_Y MAIN_C SUB_Y SUB_C DTV_CVBS COMP1_Y COMP1_Pb COMP1_Pr COMP2_Y COMP2_Pb COMP2_Pr M-CVBS M-SIF S-CVBS S-SIF Samsung Electronics...

  • Page 65: Analog Board

    * CN105 : Sends the power source from the analog to the digital board. * CN104 : This is a control signal terminal that connects between the analog and digital boards. * CN103 : This is an AV signal terminal that connects between the analog and digital boards. Samsung Electronics...
  • Page 66 Pin Name PIN No. Pin Name Connecting the IR signal 3.3V-ATI 3.3V-ATI Pin No. Pin Name 3.3VB-D 3.3V-ATI 3.3VB-D 6.5VA-D 5.7VB CN101 5.7VB Connecting front LED indicators 30VA Pin No. Pin Name 12VB KEY-PWR LED1 33VB LED2 LED3 Samsung Electronics...
  • Page 67 ATI-I2S-WS MAIN_C RxDM ATI-I2S-DATA SUB_Y_V STI-I2S-CLK SUB_C SDA_A DTV_CVBS SCL_A SDA_DMD COMP1_Y I2SCLK SCL_DMD COMP1_Pb I2S_WS COMP1_Pr USB_POS I2S_DATA COMP2_Y USB_NEG CPU_INIT COMP2_Pb SOUND_RESET CPU_RESET COMP2_Pr DDP_READY RESET_D MTNR_CVBS PWRGOOD MD_nRESET MTNR_SIF DTV_L LAMP_ERROR STNR_CVBS DTV_R DLP_SYNCVAL STNR_SIF Samsung Electronics...

  • Page 68: Dmd Board

    * CN601 : The DVD cable terminal. This receives the image data from the digital board. * DMD PANEL : This is protected with a heat sink and fixtures. * DDP1011 : This processes the DMD drive and the signals. Samsung Electronics...
  • Page 69 MEMO 9-10 Samsung Electronics...

  • Page 70: Analog Board

    Schematic Diagram 10. Schematic Diagram 10-1 Analog Board 10-1-1 PowerSignal This Document can not be used without Samsung’s authorization. Samsung Electronics 10-1...
  • Page 71 Schematic Diagram 10-1-2 DCDC This Document can not be used without Samsung’s authorization. & 10-2 Samsung Electronics...
  • Page 72 Schematic Diagram 10-1-3 AV_Input This Document can not be used without Samsung’s authorization..P " " P " " Samsung Electronics 10-3...
  • Page 73 Schematic Diagram 10-1-4 A/V Switching This Document can not be used without Samsung’s authorization. c t i c t i c t i 10-4 Samsung Electronics...
  • Page 74 Schematic Diagram 10-1-5 AV_Comp_Buffer This Document can not be used without Samsung’s authorization. Samsung Electronics 10-5...
  • Page 75 Schematic Diagram 10-1-6 3D-Comb This Document can not be used without Samsung’s authorization. 10-6 Samsung Electronics...
  • Page 76 Schematic Diagram 10-1-7 Sound Processor/Amp This Document can not be used without Samsung’s authorization. s ’ Samsung Electronics 10-7...
  • Page 77 Schematic Diagram 10-1-8 S3F84BB_Micom This Document can not be used without Samsung’s authorization. 10-8 Samsung Electronics...
  • Page 78 Schematic Diagram 10-1-9 Signal Connection This Document can not be used without Samsung’s authorization. n i l > - o l l . . . Samsung Electronics 10-9...

  • Page 79: Digital Board

    Schematic Diagram 10-2 Digital Board 10-2-1 DTV Module-1 This Document can not be used without Samsung’s authorization. 10-10 Samsung Electronics...
  • Page 80 Schematic Diagram 10-2-2 DTV Module-2 This Document can not be used without Samsung’s authorization. o i t t e l c t i t i b c t i t i b Samsung Electronics 10-11...
  • Page 81 Schematic Diagram 10-2-3 DTV Module-3 This Document can not be used without Samsung’s authorization. Sound Video t e l c i t / 1 1 8 t e l / 1 9 7 t e l o i t t e l...
  • Page 82 Schematic Diagram 10-2-4 DTV Module-4 This Document can not be used without Samsung’s authorization. t l u Samsung Electronics 10-13...
  • Page 83 Schematic Diagram 10-2-5 DTV Module-5 This Document can not be used without Samsung’s authorization. Sound Video t l u 10-14 Samsung Electronics...
  • Page 84 Schematic Diagram 10-2-6 DTV Module-6 This Document can not be used without Samsung’s authorization. i t p i t p t l u Samsung Electronics 10-15...
  • Page 85 Schematic Diagram 10-2-7 DTV Module-7 This Document can not be used without Samsung’s authorization. Sound Video & 10-16 Samsung Electronics...
  • Page 86 Schematic Diagram 10-2-8 DTV Module-8 This Document can not be used without Samsung’s authorization. t l u t l u e r i i t c Samsung Electronics 10-17...
  • Page 87 Schematic Diagram 10-2-9 DTV Module-9 This Document can not be used without Samsung’s authorization. 10-18 Samsung Electronics...
  • Page 88 Schematic Diagram 10-2-10 DTV Module-10 This Document can not be used without Samsung’s authorization. Sound Video t i t t t i l Samsung Electronics 10-19...
  • Page 89 Schematic Diagram 10-2-11 DTV Module-11 This Document can not be used without Samsung’s authorization. t e l t e l 10-20 Samsung Electronics...
  • Page 90 Schematic Diagram 10-2-12 DTV Module-12 This Document can not be used without Samsung’s authorization. Sound Video n i t h t i Samsung Electronics 10-21...
  • Page 91 Schematic Diagram 10-2-13 DTV Module-13 This Document can not be used without Samsung’s authorization. Sound Video t e l i t p t e l 10-22 Samsung Electronics...
  • Page 92 Schematic Diagram 10-2-14 DTV Module-14 This Document can not be used without Samsung’s authorization. Sound Video : t l & : t l : t l Samsung Electronics 10-23...
  • Page 93 Schematic Diagram 10-2-15 DTV Module-15 This Document can not be used without Samsung’s authorization. Sound Video t e l 10-24 Samsung Electronics...
  • Page 94 Schematic Diagram 10-2-16 DTV Module-16 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-25...
  • Page 95 Schematic Diagram 10-2-17 DTV Module-17 This Document can not be used without Samsung’s authorization. 10-26 Samsung Electronics...
  • Page 96 Schematic Diagram 10-2-18 DTV Module-18 This Document can not be used without Samsung’s authorization. Sound Video Samsung Electronics 10-27...

  • Page 97: Dmd Board

    Schematic Diagram 10-3 DMD Board 10-3-1 DMD Board-1 This Document can not be used without Samsung’s authorization. 10-28 Samsung Electronics...
  • Page 98 Schematic Diagram 10-3-2 DMD Board-2 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-29...
  • Page 99 Schematic Diagram 10-3-3 DMD Board-3 This Document can not be used without Samsung’s authorization. 10-30 Samsung Electronics...
  • Page 100 Schematic Diagram 10-3-4 DMD Board-4 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-31...
  • Page 101 Schematic Diagram 10-3-5 DMD Board-5 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-32...
  • Page 102 Schematic Diagram 10-3-6 DMD Board-6 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-33...
  • Page 103 Schematic Diagram 10-3-7 DMD Board-7 This Document can not be used without Samsung’s authorization. 10-34 Samsung Electronics...

  • Page 104: Actuator Board

    Schematic Diagram 10-4 Actuator Board This Document can not be used without Samsung’s authorization. R106 100ohm R165 330ohm R141 1/2W R139 1/10W 1/2W 10Kohm 56Kohm R145 R146 R140 100Kohm 100Kohm 1/10W 1/10W 1/10W R144 10Kohm 100Kohm R138 R147 1/10W 1/2W...

  • Page 105: Ballast

    Schematic Diagram 10-5 Ballast This Document can not be used without Samsung’s authorization. 10-36 Samsung Electronics...

  • Page 106: Power Board

    Schematic Diagram 10-6 Power Board This Document can not be used without Samsung’s authorization. Samsung Electronics 10-37...

  • Page 107: Combined Bridge And Control Module

    Schematic Diagram 10-7 Combined Bridge and Control Module This Document can not be used without Samsung’s authorization. 10-38 Samsung Electronics...

  • Page 108: Detect

    Schematic Diagram 10-8 Detect This Document can not be used without Samsung’s authorization. Samsung Electronics 10-39...

  • Page 109: Side-Av

    Schematic Diagram 10-9 Side-AV 10-11 RMC-LED This Document can not be used without Samsung’s authorization. This Document can not be used without Samsung’s authorization. 10-10 Key Control This Document can not be used without Samsung’s authorization. Sub-Front Circuit V0.4 : Connection Change Key-Control Schematic Diagram V0.4 : PCB Board Spec, Resister Value &...

  • Page 110: Chapter 11 Operation Instruction & Installation

    Connect the video signal from a camcorder or video game. Connect the audio signal from a camcorder or video game. Connect an S-Video signal from a camcorder or video game. (S-Video 3 jack and Audio L/R input 3 are used in conjunction.) Samsung Electronics 11-1...

  • Page 111: Front Panel Led Indicators

    • It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately. • The TV has a fan to keep the inside lamp from overheating. You'll occasionally hear it working. 11-2 Samsung Electronics...

  • Page 112: Rear Panel Jacks

    VCR. These jacks are available only in RF, Video and S-Video modes. ⑦ COMPONENT1, 2 jacks (Y, PB, PR, L, R) Use these jacks to connect the component video/audio signals from a DVD player or a Set-Top Box. Samsung Electronics 11-3...
  • Page 113 You can use the remote control up to about 23 feet from the TV. When using the remote control, always point it directly at the TV. You can also use your remote control to operate your VCR, Cable box, DVD player or Samsung Set-Top Box.

  • Page 114: New Features

    Operation Instruction & Installation 11-2 New Features 11-2-1 Anynet Anynet is an AV network system that enables easy control of AV devices through the Anynet TV menu when multiple Samsung Electronics' AV devices are connected. ■ Advantages of Anynet: - Anynet enables the user to control most functions of all devices connected to the TV using the TV remote control.
  • Page 115 MEMO 11-6 Samsung Electronics...

  • Page 116: Chapter 12 Disassembly & Reassembly

    ① Separate the DVI cable. Chassis Notice: The DVI screw is made of soft plastic and may easily break when applying excessive force through a screw driver. Ensure that extreme caution is taken when loosening the screw. Samsung Electronics 12-1...
  • Page 117 Disassembly & Reassembly Part Name Description Description Photo Holder ① Seperate the Gt-wires. Chassis ② Seperate the cables. 12-2 Samsung Electronics...
  • Page 118 ① Remove the 6 screws. : PWH,B,M3,L10,ZPC(YEL),SWRCH18A Analog ① Analog, Digital Board and Fan. Board/ Digital Board/ Digital ① Use the long-nosed pliers to remove the hex nuts. Board Nut-Hexagon : -,M3/8X32,ZPC(WHT),MBSBD Samsung Electronics 12-3...
  • Page 119 ① After Removing the Top Shield Case. Notice: Use the two lock holes on either side of the shield case when removing it. ① Remove the 5 screws before removing the shield case at the bottom. : PWH,B,M3,L10,ZPC(YEL),SWRCH18A 12-4 Samsung Electronics...
  • Page 120 Disassembly & Reassembly Part Name Description Description Photo Digital ① Digital Board. Board Samsung Electronics 12-5...
  • Page 121 ① Remove the screw and Remove the engine by pulling it out of the cabinet. : TH,B,M4.L15,BLK,SWRCH18A Notice: Be careful when removing the Light Engine as it may get caught up by the upper cable of the case. 12-6 Samsung Electronics...
  • Page 122 Notice: Wear gloves when handling the power board as there may be some remaining electrical charge in the capacitors. Specifically, avoid touching any part of the capacitors. ① After removing the 3 screws, separate the bottom power braket. : PWH,B,M3,L10,ZPC(YEL),SWRCH18A Samsung Electronics 12-7...

  • Page 123: Lamp Replacement

    Description Description Photo Lamp ① Unplug the TV, then use a screwdriver to remove the 4 screws. : WSP,PH,+,M4,L12,ZPC(YEL),SM10C ① Remove the Lamp cover. ① Remove the screw securing the Lamp by using a screwdriver. : WSP,PH,+,M4,L12,ZPC(YEL),SM10C 12-8 Samsung Electronics...
  • Page 124 Disassembly & Reassembly Part Name Description Description Photo Lamp ① Separate the Lamp from the engine by holding the handle and pulling it out. ② To reinstall the Lamp, follow these steps in reverse order. Samsung Electronics 12-9...

  • Page 125: Ballast Replacement

    ① Remove the Ballast SCI cable. ① Remove the two screws at the Holder Ballast. : PWH,+,B,M3,L10,ZPC(YEL),SWRCH18A,- ① Pull out the Ballast assembly. ② Replace it with a new one and re-assemble it in the reverse order. 12-10 Samsung Electronics...
  • Page 126 ① Remove 2 screws to remove the color wheel cover. Wheel (L620 doesn't have the cover color wheel.) : WSP,PH,+,M3,L8,ZPC(YEL),SW ① Remove two cables at the DMD Board. ① Remove 2 screws. : PWH,+,B,M3,L10,ZPC(YEL),SWRCH18A,- ① Disassemble the color wheel assembly. Samsung Electronics 12-11...
  • Page 127 Disassembly & Reassembly Part Name Description Description Photo Color ① Replace it with a new color wheel and rubber assembly. Wheel Notice : Never touch the color wheel. Touch only the cover assembly. 12-12 Samsung Electronics...
  • Page 128 Disassembly & Reassembly 12-1-8 Actuator(Smooth Picture) Replacement Part Name Description Description Photo Actuator ① Remove the cable at the Actuator. ① Push the steel spring wire to bottom of the Actuator Assy. ① Replace it with a new actuator. Samsung Electronics 12-13...
  • Page 129 MEMO 12-14 Samsung Electronics...

  • Page 130: Chapter 13 Circuit Description

    And based on the DMD panel used, a 1-panel TV requires a color wheel while a 3-panel TV does not. The HD4 panel needs an actuator while the HD2 does not. However, the drive mechanism and the overall block structure of the two panels are the same. Samsung Electronics 13-1...

  • Page 131: Partial Block Description

    IC801S to induce it. c. The secondary induced voltage is 66KHz square wave power, which goes through the smoothing cap (CS822) to be generated in the standby 5V. d. Multi power also operates the same way. 13-2 Samsung Electronics...
  • Page 132 2) Output voltage ＊ D12V / 2.5A - 12V , 3.3V , 1.8V : For signal processing ＊ A6.5V / 1A - For driving the tuner ＊ S14.5V / 4A -For driving sound processor ＊ T30V / 5mA - For driving the tuner ＊ A65V / 30mA - For driving the actuator Samsung Electronics 13-3...
  • Page 133 Audio signals are transferred to the MSP chip of the analog board using I2S and are emitted through the speaker. It also has an Anynet port, a 5.1 channel optical port and a USB port for a S/W update. 13-4 Samsung Electronics...
  • Page 134 Sound signals are selected by the switching IC, of which only one input is transferred to the speaker. ■ Detection Signal Flow When each port is connected to a signal cable, the detection signal is "low" and can be checked by Micom scanning. Samsung Electronics 13-5...
  • Page 135 Circuit Description 13-2-4 DMD Block Description & L620-EP1C20F324C7 . f f Signal Power Control Signal ■ Controls the lamp (ON/OFF) ■ Drives the color wheel motor ■ Drives the panel ■ Controls the sensors 13-6 Samsung Electronics...

  • Page 136: New Circuit Description

    13-3-1 Output Voltage States of the DMD Board Parts L701 Wave Loc. Characteristics Output terminal Wave form for R534 LAMP EN High from DDP1010 RA701,702,703,704 R531 LAMP LITZ High (5V) before the lamp turns on. Low (0V) when the lamp turns on. Samsung Electronics 13-7...
  • Page 137 B-CHANNEL SERIAL DATA OUT DURING SPAM READ TEST OPERATION TP(2:0) MANUFACTORING TEST POINT(NO CONNECTED DURING NORMAL CPERATION) RSV_A(4:0)/RSV_B(4:0) RESERVED PINS(NORMAL:GND) EVCC REFERENCE VOLTAGE DURING SPAM READ TEST OPERATION(NORMAL GND) VCC2 MIRROR ELECTRODE VOLTAGE(7.3V) LOGIC SUPPLY LOGIC GROUND 13-8 Samsung Electronics...
  • Page 138 * When about 4 seconds have passed If the voltage R204 is 3V, it is 1) Method for checking whether the DDP1011 IC RESET is normal. after changing to pulse waveform, the normal. screens are displayed on the set. Samsung Electronics 13-9...
  • Page 139 COMPONENT S/W, H/V Sync S/W Video Enhance SDP32 SAMSUNG RGB Processor Program ROM AT49BV x 2 32M(1M x 16) x 2, Nor-Type Flash Memory Frame Buffer 192MB DDR, 64M ,Samsung Frame Memory THC63LVDM83R, THINE LVDS Transmitter DTC34LM85A, DOESTEK DTC34LM85A, DOESTEK IEEE1394 JEDI(TSB43DA42A)

  • Page 140: Chapter 14 Reference Information

    The mirror returns to a blank state so that no stains or after-images are left. The SAMSUNG SKY500N model has both an ANYNET port and a SERVICE jack port. Because the shape of the ANYNET port on the DLP TV is the same as that of the SERVICE jack port of the SKY500N, it fails to turn the TV off after a connection has been reported.
  • Page 141 Ex: For LCD 15:9 devices, "Wide" is displayed on the OSD instead of "16:9". 4. The picture size can be changed even in the blue screen. However, the picture size should be controlled by the product specifications if the change is impossible due to hardware restrictions. 14-2 Samsung Electronics...

  • Page 142: Technical Terms

    Anynet An AV networking system of Samsung's various AV devices, English Captions (Subtitle) which enables the user to conveniently control AV devices A feature to provide English captions or character information using the TV.
  • Page 143 Reference Information S-video Terminal This is, called "Super-video", divided into video and color sig- nals for sharper image display. VHF/UHF VHF refers to the 2 - 13 channel system; UHF indicates the 14 - 69 channel system. 14-4 Samsung Electronics...

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