Summary of Contents for Kaba ILCO PERFORMANCE 040 HD
- Page 1 040 HD INSTRUCTION MANUAL IMPORTANT! Read these instructions before you use your new 040 HD Key Machine. Ensure that all safety recommendations are followed! See page 3 for instructions.
- Page 2 ONE YEAR LIMITED WARRANTY KABA ILCO warrants to the original buyer of any Any and all warranties made by KABA ILCO on any new model 040 HD machine that it will repair or machine, product, or component thereof shall be effec-...
- Page 3 If the machine is under warranty, supplied with a three-prong power plug which should contact KABA ILCO at the address printed on the be used with a properly grounded three-prong outlet cover. (KABA ILCO also offers repair service for out- only.
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Page 4: Introduction / Unpacking
KABA ILCO strongly recommends the use of protective eye glasses or goggles when operating this machine, or CAUTION! DO NOT DESTROY OR DISCARD THIS SPECIAL SHIPPING CARTON. -
Page 5: Replacements And Adjustments
REPLACEMENTS AND ADJUSTMENTS REPLACING THE CUTTER Figure 8 The P-CU20 cutter used on this machine is 2 1/4” in diameter, .250” thick (1/4”) and has a 1/2” hole. It’s a milling cutter, made out of high speed steel. It has a flat left side, which is excellent for making deep cuts, when these cuts are next to the shoulder, such as on GM, Chicago, etc. - Page 6 THE CUTTING OPERATION Move the carriage to line up the cutter guide with the Figure 7 shoulder of the pattern key, then shift slightly away from the shoulder. Do not permit the cutter to touch the shoulder of the key blank. 10.
- Page 7 THE CUTTING OPERATION DUPLICATING PROCEDURE - Figure 4 Manual Mode WARNING: Do not install or remove keys unless Super Jaw 3 the off/on switch is in the off position. vise jaw shown Use this procedure when the manual mode is selected: gripping a typical automotive key Slide the carriage to its extreme right position.
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Page 8: How To Duplicate Keys
Tighten the wing nut (do NOT over-tight- Your 040 HD is equipped with the KABA ILCO versatile en). You can now proceed to cut. Four-way, Super Jaw 3 vise jaws. They feature four... - Page 9 HOW TO DUPLICATE KEYS OPERATING HANDLES TEST KEYS The 040 HD key machine is shipped completely assem- A series of cut keys are supplied with your machine. These bled except for the carriage handle. Upon unpacking the keys were cut on your machine and represent the result of machine, locate the handle and thread it into the car- our quality inspectors' work before approving your riage.
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Page 10: Exploded View Parts List
EXPLODED VIEW PARTS LIST Refer to pages 6-7 for illustration Ref. Part no. Description Ref. Part no. Description 040HD-1 Carriage 040HD-87 Safety shield 040HD-1X Carriage assembly 025-90 Nut, #10-32 025-2 Carriage stud 040-91 Power cord 045HD-3X Vise jaw assembly (Super Jaw 3) 040-92 motor cable 025-4... -
Page 11: Exploded View
EXPLODED VIEW... - Page 12 EXPLODED VIEW...
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Page 13: Operating Parts
OPERATING PARTS Safety shield Key gauge Safety hood assembly Nylon brush Wing nut Carriage Handle Carriage shaft Trigger Assembly On / Off power switch Operating Parts Identification Part no. Identification 040-1 Carriage 025-3X Vise jaw assembly 025-8 Wing nut 040-9X Carriage Handle 040-11X Trigger... - Page 14 REPLACEMENTS AND ADJUSTMENTS Each calibration mark on the depth adjustment dial is ADJUSTING FOR SPACING equivalent to approx. .0015” (1 1/2 thousandths of an There is no adjustment for spacing. However, if a key inch). As you can see, this system can allow for very pre- gauge assembly is ever replaced, the key gauge must be cise adjustment of your new key machine.
- Page 16 Kaba Ilco Corp. P O Box 2627 (27802) 400 Jeffreys Rd., Rocky Mount, NC 27804 Tel.: (252) 446-3321 • Fax: (252) 446-4702 www.kaba-ilco.com Printed in USA 125189...
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