Related Manuals for WEISS HN Series
Summary of Contents for WEISS HN Series
- Page 1 LINEAR MOTOR SHAFTS HN / HG ASSEMBLY AND INSTRUCTIONS MANUAL Mechanical system documentation Linear motor shafts HN 0050...0400 Linear motor shafts HG 0012...0025 EN 11-2013...
- Page 2 All rights in this document are the copyright of WEISS GmbH. This document may not be copied or reproduced, in whole or in part, without the written permission of WEISS GmbH. This document is only intended for the user of...
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Page 3: Table Of Contents
Table of contents Introduction ......................5 1.1. Definition ..................... 5 1.2. Intended use ....................5 1.3. Non-intended use ..................5 1.4. Laws / EC Directives / Standards .............. 5 1.5. EC Declaration .................... 6 1.6. Further applicable documents ..............6 1.7. - Page 4 5.3. Assemble machine ................... 35 5.3.1. Assemble the linear motor shaft HN ............35 5.3.2. Assemble the linear motor shaft HG ............35 5.3.3. Mounting of attachment parts ..............37 5.4. Installing the safety equipment ............... 37 5.5. Instructions on disposal of packaging material ........37 Commissioning ....................
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Page 5: Introduction
Introduction 1.1 Definition Introduction Definition The linear motor shaft is a Handling system with a highly dynamic, high-performance Linear motor. The linear motor shaft is referred to as machine in the following text of this opera- ting manual. Intended use The machine is an incomplete machine in terms of Directive 2006/42/EC, Article 1g and 2g. -
Page 6: Ec Declaration
Further applicable documents In addition to this manual, further documents are required to ensure safe operation of this machine. The specifications stated in these documents must to be observed. For control system by WEISS-GmbH: • Operating manual WAS.handling Control HN •... -
Page 7: Operating Manual
Introduction 1.7 Operating manual Operating manual This operating manual is a translation of the original operating manual and is part of the scope of delivery. We reserve the right to undertake modifications resulting from further technological development that diverge from the data and illustrations contained in this operating manual. -
Page 8: Legend
Introduction 1.8 Warranty and liability 1.7.2 Legend Symbols and abbreviations with the following meaning are used in this manual to make its content more clear: 1. Indicates a numbered list. a) Indicates the second level of a numbered list. • Indicates a list. -
Page 9: Safety
Safety 2.1 Fundamental safety instructions Safety Fundamental safety instructions 2.1.1 Operator‘s obligation to exercise diligence This machine conforms to state-of-the-art technological standards and ensures a maxi- mum level of safety. However, this level of safety can only be attained under operating conditions if all measu- res necessary for this have been taken. -
Page 10: Requirements To Be Met By Personnel
Safety 2.2 Safety equipment for the machine 2.1.2 Requirements to be met by personnel It is imperative that the following safety instructions be observed during all operations involving the machine. This ensures avoidance of life-threatening injuries, machine damage, other material damage and environmental damage. The personnel must ensure that •... - Page 11 Safety 2.2 Safety equipment for the machine The operating company is responsible for ensuring that a suitable safety concept is developed and applied for the safe operation of the machine. The operating company must take all measures to protect his personnel against injury by the machine.
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Page 12: Residual Hazards
Safety 2.3 Residual hazards Residual hazards WARNING Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the guide rail. Assembly, commissioning and maintenance only by qualified, trained and instructed personnel. Pacemakers and/or medical The functioning of metal implants can be compromised. Persons with pacemakers and/or medical implants made of metal may not handle the machine under any circumstances. -
Page 13: Product Description
Product description 3.1 Structure Product description Structure The freely programmable, dynamic linear motor shaft consists of a primary and secon- dary part. The primary part is the movable sliding carriage with the electric connections. The secondary part are the stable base body and the guide rail with the permanent magnets. - Page 14 Product description 3.1 Structure Fig. 1: General view of the linear motor shaft HN Primary part Secondary part Fig. 2: General view of the linear motor shaft HG Primary part Secondary part Cover 14/54 Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013...
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Page 15: Function
Product description 3.2 Function Function The primary part conducts linear movements across the indicated stroke length. The motor of the machine is controlled via servo amplifier. A high level of positional accu- racy and repeat accuracy are achieved through the integrated measuring system. The positional accuracy describes the acceptable tolerance of the linear unit for an ope- rating command involving movement to a specified position. - Page 16 Product description 3.3 Technical data Linear motor shaft HG0012 HG0025 Nominal force 33 N 65 N Maximum Force 102 N 200 N Max. speed 4 m/s 4 m/s Max. acceleration 40 m/s 40 m/s Max. payload 5 kg 10 kg Max.
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Page 17: Motor Data
Product description 3.3 Technical data 3.3.2 Motor data Linear motor shaft Unit HN0050 HN0100 HN0200 HN0400 Electrical Cycle Length [mm] 27,6 Nominal voltage [VDC] Back-EMF Constant (RMS) [V/(m/s)] Nominal Speed [m/s] Maximum Speed [m/s] Stall Force Nominal force Maximum Force 1400 Force Constant [N/A]... -
Page 18: Measuring System
Product description 3.3 Technical data 3.3.3 Measuring system Linear motor shaft HN0050..HN0400 HG0012..HG0025 Incremental measuring system Type BMH S1F Voltage supply +5 V ±5 %, 35 mA Incremental signals sin / cos 1 Vss Signal period 1 mm Resolution 0,244 µm (bei 4096times-Interpolation) Accuracy measuring system 10 µm (transmitter + tape measure) at 20 °C Balluff BES R04KC-PSC15B-S49-00, 13... -
Page 19: Inductiv Sensor
Product description 3.3 Technical data 3.3.4 Inductiv sensor Linear motor shaft HN50-1..HN400 HG0012..HG0025 Sensing data Type BALLUFF BES R04KC-PSC15B-EP00,13-GS49 Eff. operating distance Sr 1,50 mm Tolerance Sr ± 10% Assured operating distance Sa 1,20 mm Hysteresis M max (in % of Sr) Repeat accuracy R max (% of Sr) Ambient temperature Ta min -25 °C... -
Page 20: Type Plate
Measurement system* encoder sin / cos, 1 Year of construction year XXXX Weight www.weiss-gmbh.de XX kg weight * sinus / cosinus measurement system with pole pitch of 1 mm Fig. 3: Example of a type plate 20/54 Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013... -
Page 21: Scope Of Delivery
Product description 3.3 Technical data 3.3.6 Scope of delivery The scope of delivery of the machine depends on the order involved. Please refer to the order information or order specifications for individual components. 3.3.7 Sound level The A-weighted emission sound pressure level does not exeed the allowable peak. 3.3.8 Ambient conditions Humidity... -
Page 22: Dimensions
Product description 3.3 Technical data 3.3.10 Dimensions 3.3.10.1Linear motor shaft HN50 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Standard strokes 122,5 110,5 62,5 50,5 1000 1241 72,5 60,5 1096 Dimensions in mm On request: iIntermediate strokes available in 100-mm-steps 22/54 Linear motor shafts •... - Page 23 Product description 3.3 Technical data 3.3.10.2Linear motor shaft HN100 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Standard strokes 1000 1280 1000 1500 1780 1500 2000 2280 2000 Dimensions in mm On request: iIntermediate strokes available in 100-mm-steps Linear motor shafts •...
- Page 24 Product description 3.3 Technical data 3.3.10.3Linear motor shaft HN200 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Standard strokes 1000 1350 1100 1500 1850 1600 2000 2350 2100 Dimensions in mm On request: iIntermediate strokes available in 100-mm-steps 24/54 Linear motor shafts •...
- Page 25 Product description 3.3 Technical data 3.3.10.4Linear motor shaft HN400 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Standard strokes 1000 1430 1200 1500 1930 1700 2000 2430 2200 Dimensions in mm On request: iIntermediate strokes available in 100-mm-steps Linear motor shafts •...
- Page 26 Product description 3.3 Technical data 3.3.10.5Linear motor shaft HG0012 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Standard strokes 1000 1100 1000 1200 2000 2200 1030 Dimensions in mm 26/54 Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013...
- Page 27 Product description 3.3 Technical data 3.3.10.6Linear motor shaft HG0025 Tolerance of the drill holes and pinholes: ± 0.02 mm Measurement table: Standard strokes 79,5 129,5 179,5 229,5 279,5 329,5 379,5 1024 429,5 1124 479,5 1000 1224 529,5 2000 2224 1029,5 Abmessungen in mm Linear motor shafts •...
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Page 28: Electrical Connections
Product description 3.4 Electrical connections Electrical connections The servo drive and the ready-made electric cables are included in delivery when the machine is supplied with the electrical package. 3.4.1 Plug-in connections The multi-purpose plug for motor cable and measuring system are mounted in an easily accessible and rotatable manner on the primary part of the machine. -
Page 29: Connector Pin Assignment
Product description 3.4 Electrical connections 3.4.2 Connector pin assignment 3.4.2.1 Encoder connection ⇐ to the drive Pin assignment Sense GND Sense +5V InterContec yTec - 12-pin EEDA101MR04000001000 Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013 29/54... - Page 30 Product description 3.4 Electrical connections 3.4.2.2 Motor connection ⇐ to the drive Pin assignment InterContec yTec - 9-pin EEDA101MR04000001000 30/54 Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013...
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Page 31: Lubrication
Product description 3.5 Lubrication Lubrication 3.5.1 Linear motor shafts HN The standard features of the primary part include lubrication nipples via which relubrica- tion can be carried out at regular intervals using a hand-held grease gun (Chapter 9.4.1 „Grease the linear motor shaft HN“ on page 44). Version with automatic lubrication: Instead of the lubrication nipples, there is a connection with an automatic lubrication built ... -
Page 32: Transport
Transport 4.1 Transport damage Transport WARNING Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the secondary part. The magnetic pull increases very strongly at close range (< 150 mm). Magnetisable mate- rials but also linear motor shafts mutually, are attracted with a great force. Only carry the shafts individually. -
Page 33: Intermediate Storage
Transport 4.2 Intermediate storage Intermediate storage Observe the storage conditions listed in the following table, if intermediate storage is planned for a longer period of time. Climatic Packaging Storage location Storage duration zone Packed in contai- ners With moisture absorbers and Roofed over Max. -
Page 34: Installation
Installation 5.1 Safety during installation Installation Safety during installation WARNING Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the secondary part. The magnetic pull increases very strongly at close range (< 150 mm). Magnetisable mate- rials but also linear motor shafts mutually, are attracted with a great force. -
Page 35: Operating Media / Auxiliary Media / Tools
Installation 5.3 Assemble machine 5.2.2 Operating media / Auxiliary media / Tools The following are required for installation of the machine: • One set of spanners • One torque wrench • One set of screwdrivers • Separating tools (1 hammer appr. 3 kg, 2 pointy wedges made of hardwood or plastic) •... - Page 36 Installation 5.3 Assemble machine 5.3.2.2 Assembly with clamping shoes A longitudinal groove is milled into each side plate of the primary part. 1. Place assembly at mounting position. 2. Clip clamping shoes into the longitudinal groove. 3. Loose tighten the screws of the clamping shoes. 4.
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Page 37: Mounting Of Attachment Parts
Installation 5.4 Installing the safety equipment 5.3.3 Mounting of attachment parts The existing drill holes must be used to attach the attachment parts on the primary part. You may not make additional drill holes. Damage to the machi- Installing the safety equipment The operator is responsible for providing for safety equipment and emergency stop but- tons. -
Page 38: Commissioning
Commissioning 6.1 Safety during commissioning Commissioning Safety during commissioning WARNING Risk of injuries emanating from unexpected start-up. Connections which were not established correctly or external influences on the electrical equipment can cause the machine to start unexpectedly and uncontrolled movement. Activate and check all safety equipment and emergency-stop circuits prior to commis- sioning. -
Page 39: Initial Commissioning
6.2 Initial commissioning Initial commissioning When the machine is delivered with servo amplifier and software, the start-up is conduc- ted via the Weiss Application software WAS.handling Windows programme. More information is also contained in the operating manual WAS.handling Control HN, which is included in delivery. -
Page 40: Operation
Operation 7.1 Safety during operation Operation Safety during operation WARNING Risk of injury due to incorrect alteration of operating parameters. Improper changes of operating parameters can cause unforeseeable system behaviour. Operating parameters should only be changed by authorised personnel. Altered opera- ting parameters should be checked in a test. -
Page 41: Malfunctions
You can contact our Customer Service from Monday to Friday between 08:00 and 17:00 at the Service number +49 (0) 6281 - 5208-0 or at service@weiss-gmbh.de An answering machine will provide you with information outside of the hours listed above. Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013... -
Page 42: Maintenance
Maintenance 9.1 Safety during maintenance Maintenance Safety during maintenance WARNING Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the secondary part. Maintenance only by qualified, trained and instructed personnel. Objects made of magnetisable materials such as jewellery, watches or tools can be attracted. -
Page 43: Maintenance Work
Maintenance 9.2 Maintenance work Maintenance work Maintenance includes tasks for the purpose of: • Inspection • Maintenance • Repair Inspections 9.3.1 Every 6 months check primary part Move the primary part manually across a full stroke and check the free movement ... -
Page 44: Maintenance
During the lubrication process, move the primary part manually approx. 40 mm. The pump stroke for the hand-held grease gun from Weiss is approx. 0.8 cm 2. Wipe off leaked excess grease with a soft cloth. For further information on the hand-held grease gun from Weiss see the operating manual for the hand-held grease gun (Art.-No. -
Page 45: Grease Linear Motor Shaft Hg
Repair The operator should not perform any maintenance or repair work on the machine. Should maintenance or repair work become necessary, the customer service of WEISS GmbH is to be contacted. Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013... -
Page 46: Decommissioning / Dismantling / Disposal
Decommissioning / Dismantling / Disposal 10.1 Safety during decommissioning and dismantling Decommissioning / Dismantling / Disposal 10.1 Safety during decommissioning and dismantling WARNING Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the secondary part. The magnetic pull increases very strongly at close range (< 150 mm). Magnetisable mate- rials but also linear motor shafts mutually, are attracted with a great force. -
Page 47: Dismantling And Disposal
Decommissioning / Dismantling / Disposal 10.3 Dismantling and disposal 10.3 Dismantling and disposal Injuries can occur during disassembly through falling components. The following points must be observed to avoid injuries and/or environmental damage during dismantling and disposal: • In order to avoid injury, ensure that suitable tools are used and that dismantled machine components are stable. -
Page 48: Service And Spare Parts
Serial number of the machine • Order number of the spare part obtained from the spare parts list • Number of spare parts required Please send your spare parts order to WEISS GmbH Siemensstraße 17 D-74722 Buchen/Odw. Tel: +49 (0) 6281 - 5208-0 Fax: +49 (0) 6281 - 5208-99 E-mail: service@weiss-gmbh.de... -
Page 49: Appendix
Appendix 12.1 Illustration index Appendix 12.1 Illustration index General view of the linear motor shaft HN ..............14 General view of the linear motor shaft HG ..............14 Example of a type plate ....................20 Installation positions ...................... 21 Plug-in connections ....................... 28 Connection automatic lubrication .................. -
Page 50: Index
Appendix 12.2 Index 12.2 Index Atmosphere, explosive ........................5 Ball monorail guidance systems .....................31, 45 Clamping shoe ..........................36 Connection, automatic lubrication ....................13 Connection, electric ........................13 Copyright ............................2 Danger sign ..........................10, 11 Declaration of Conformity .......................6 Directive 2004/108/EC (EMC directive) ..................5 Directive 2006/42/EC ........................5 Directive 2006/95/EC (Low voltage directive) .................5 EMC legislation ..........................9... - Page 51 Appendix 12.2 Index Repeat accuracy ...........................15 Revisions ............................2 Safety concept ........................11, 12 Safety instructions ......................7, 9, 10, 38 Secondary part ..........................14 Servo amplifier ..........................39 Servo drive ............................28 Sliding block ..........................35 Standard stroke ....................22, 23, 24, 25, 26, 27 Standards, harmonised ........................5 State-of-the-art ..........................5 VDE regulations ..........................9 Visual inspection ...........................39...
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Page 52: Personal Notes
Appendix 12.3 Personal notes 12.3 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- 52/54 Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013... - Page 53 Appendix 12.3 Personal notes --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- Linear motor shafts • HN0050 - 0400 / HG0012 - 0024 • R11-2013 53/54...
- Page 54 Weiss GmbH | Siemensstrase 17 | D-74722 Buchen Telefon +49(0)6281-5208-0 | Fax +49(0)6281-520899 | info@weiss-gmbh.de | www.weiss-gmbh.de...
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