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Summary of Contents for Data Industrial 4000 Series
- Page 1 Series 4000 Flow Sensors by Data Industrial Data Industrial 4000 Series FLOW Owner’s Manual Data ® Industrial 2/95 PN 72121...
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Page 2: Table Of Contents
All rights reserved. No part of this work covered by the copyrights hereon may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information and retrieval systems - without written permission of Data Industrial. Copyright © 1995... -
Page 3: Introduction
Two signal output options are available. One option is a 5 volt DC square wave frequency proportional to flow rate. Power for the circuit is provided by a Data Industrial flow monitor or other external source via a 3-Wire shielded cable. An internal preamplifier allows the signal to travel 2000 feet without amplification, 20 feet of 3 conductor cable is provided with this option. - Page 4 Data Industrial Series 4000 Manual Figure 1 4000 Series Model Matrix Example: 4 STYLE Standard Enhanced low flow (available in ½" and ¾" only) SIZE ½" ¾" 1" MATERIAL PVC furnished with schedule 80 tail pieces PVDF socket PVDF union threaded...
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Page 5: Mechanical Installation
Data Industrial flow sensors are designed to operate reliably under adverse conditions, but the following recommendations should be followed to ensure maximum system... -
Page 6: Dimensions
Data Industrial Series 4000 Manual Figure 2 Dimensions 2.16 2.16 (55mm) (55mm) 3.50 3.50 (89mm) (89mm) 2.69 2.69 (68mm) (68mm) Data Data Industrial Industrial 3.59 3.59 (91mm) 4000 Series (91mm) 4000 Series FLOW FLOW Dimensions Dimensions Model Model ½" 8.83"/224mm 4.08"/104mm... -
Page 7: Electrical Installation
ELECTRICAL WIRING-DIGITAL UNIT Below is the general wiring instructions for the digital output unit. If you are connecting to a Data Industrial flow monitor consult the appropriate owners manual. - Page 8 Data Industrial Series 4000 Manual Figure 3 Analog Wiring for 4000ANL NOTE: There are two additional wires in the sensor cable (brown and orange). These wires are for factory calibration only, connecting to these wires may damage unit and void warranty.
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Page 9: Impeller Assembly And Shaft Replacement
Data Industrial Series 4000 Manual Impeller Assembly and Shaft Replacement The following tools are required for the replacement of the impeller and shaft: 5/32 “ Allen wrench, flat blade screwdriver, torque driver in “in-lb” with 5/32 “male hex adapter. Units are factory calibrated @ 12in-lbs. -
Page 10: Detecting Coil And Electronic Assembly Replacement
Data Industrial Series 4000 Manual Detecting Coil and Electronic Assembly Replacement A #1 Phillips screwdriver is required for servicing electronics. It is not necessary to depressurize or drain the system to service the electronics. 1) Disconnect sensor wiring from display or transmitter 2) Using a Phillips screwdriver, loosen and remove the two #4 Phillips head screws and accompanying hardware. -
Page 11: Replacement Part Numbers
Data Industrial Series 4000 Manual Replacement Part Numbers Impeller 08010 Coil Kit (For Digital Output Unit Only) Contains (1) coil, 711333 (1) retaining plate, (2) #6 screws O-Ring Kit PVDF units only for use with Unions O-Ring Kit, 1/2" for 20mm Union 40030K O-Ring Kit, 3/4"... -
Page 12: Electronics Pulse Output
Data Industrial Series 4000 Manual Figure 6 4000 Impeller Repair Kit Matrix Example: 400 2RK COVER MATERIAL PVDF COVER O-RING Viton EPDM Calrez Food Grade Silicon Neoprene Chemraz Teflon Encapsulated Viton SHAFT Zirconia Ceramic Hastalloy C Tungsten Carbide Titanium Alumina Ceramic... -
Page 13: Calibration
Data Industrial Series 4000 Manual Calibration If you are replacing an existing Data Industrial 4000 Series sensor and have already calibrated your flow monitor, no calibration changes are necessary. For Installation of a new flow monitor, please refer to the calibration instructions in the flow monitor manual. - Page 14 Column 11: Pulse rate at maximum flow (Hz) Column 12&13: Calibration identification number used to calibrate the Data Industrial Series 1000 flow monitors The calibration constants in Columns 6 and 7 relate frequency (Hz) to flow rate (GPM) in the equations:...
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Page 15: Calibration Tables
Data Industrial Series 4000 Manual Calibration Table Model Model Sensor Nom. Pipe Pipe GPM GPM 1000 1000L Mat'l Pipe Offset 400200 PVC 1/2 #80 .0840 in 0.546 0.413 0.3496 0.73 14.60 1.417 34.992 12.7 401200 PVC 3/4 #80 1.050 in 0.824... -
Page 16: Analog Output
Data Industrial Series 4000 Manual Calibration Table-Analog Output Analog versions of the Series 4000 are precalibrated at the factory using the flow ranges tabulated below. Sensor Nom. Pipe Pipe 20mA Mat'l Pipe Flow Flow 400210 PVC 1/2 #80 .0840 in 0.546... -
Page 17: Specifications
Data Industrial Series 4000 Manual Specifications Wetted Materials SENSOR HOUSING AND ENHANCING JET (If Applicable) PVC - Virgin polyvinyl chloride, Type 1, Grade 1 PVDF - Virgin polyvinylidene fluoride O-RINGS ® Viton - registered trademark of E.I. du Pont Nemours Company EPDM ®... - Page 18 +/- 1.0% frequency to current conversion Transducer Power Digital Output Unit • Typically provided by Data Industrial flow monitor or transmitter. Any alternate supply must be of a resistance-limited type meeting the following constraints: • Supply Voltage: 9 to 20 VDC •...
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Page 19: Pressure/Temperature Diagrams
Data Industrial Series 4000 Manual Pressure Temperature Diagram for Series 4000 Sensors Pressure (psi) PVDF... -
Page 20: Troubleshooting
Data Industrial Series 4000 Manual TROUBLESHOOTING GENERAL Primary consideration for troubleshooting a Series 4000 flow sensor is to first establish that the problem lies with the sensor and not with the electronic device connected to it. A simple way to help determine this is to substitute a known working sensor for the suspect unit. -
Page 21: Analog Circuit
Data Industrial Series 4000 Manual 4) A nonworking sensor could be the result of either a sensing coil failure or a component failure in the electronic module (blue cover). Using an Ohm meter, determine the coil resistance by removing the blue electronics cover containing the encapsulated circuitry. - Page 22 Data Industrial Series 4000 Manual...
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Page 23: Warranty
Data Industrial Corporation (“Seller”) of 11 Industrial Drive, Mattapoisett, Massachusetts 02739-0740, U.S.A., warrants to the original purchaser of its product that such product manufactured by Data Industrial Corporation shall be free from defects in materials or workmanship when installed, serviced and operated according to Data Industrial corporation instructions or in other such normal use.
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