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POWER DISTRIBUTION MODULES
PDM-05
PDM-4C
&
USER MANUAL
REV 1.0
MOTORSPORT IS DANGEROUS.
THIS PRODUCT IS DESIGNED FOR MOTORSPORT USE ONLY AND SHOULD NOT
BE USED ON ROAD/STREET VEHICLES OR ON PUBLIC HIGHWAYS.
NO WARRANTY IS MADE OR IMPLIED REGARDING ANY CARTEK PRODUCTS TO
PROTECT USERS FROM INJURY OR DEATH.
USER ASSUMES ALL RISKS.
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Summary of Contents for Cartek PDM-05
- Page 1 THIS PRODUCT IS DESIGNED FOR MOTORSPORT USE ONLY AND SHOULD NOT BE USED ON ROAD/STREET VEHICLES OR ON PUBLIC HIGHWAYS. NO WARRANTY IS MADE OR IMPLIED REGARDING ANY CARTEK PRODUCTS TO PROTECT USERS FROM INJURY OR DEATH. USER ASSUMES ALL RISKS.
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Page 2: Table Of Contents
ERROR RESET…………………….…………………………………….…………………….………………………………… ……. 5 OVER-CURRENT PROTECTION…………………………….………………………………………………………………….. 6 SOFT START…………………………………………………………………………………….………………………………..6 INPUT TYPES……………………………………………………………………………………………………………………………7 OUTPUT FUNCTIONS……………………………………………………………………………………………………………….8 AUXILIARY INPUT MODES…………….………………………………………………………………………………………… 9 SPECIFIC CONTROLLER APPLICATIONS (CK-PDM-05 ONLY)………………………………………………. 9 CAR LIGHTS CONTROLLER (CK-PDM-05 ONLY)………………………………………………………….. 10 SPOT LIGHTS CONTROLLER (CK-PDM-05 ONLY)………………………………………………………… 11 INSTALLATION………………………………………………………………………………………………………………………………… 12 CONNECTIONS……………………………………………………………………………………………………………………….. 12 CAN-BUS WIRING…………………………………………………………………………………………………………………… 12 CONFIGURATION………………….…………………………………………………………………………………………………………... -
Page 3: Introduction
USER MANUAL INTRODUCTION The CARTEK PDM-4C and PDM-05 are small, 4 and 5 channel, electrical Power Distribution Modules (PDMs) that are specifically designed to replace relays, fuses and circuit-breakers thereby simplifying a vehicle's wiring system. All outputs are fully protected against accidental short-circuits and over-current with user selectable current settings. -
Page 4: Dimensions
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL 20.70mm DIMENSIONS (0.81in) 52.00mm (2.0in) 12.10mm (0.48in) PUSHBUTTON 38.00mm 35.10mm (1.5in) (1.38in) PIN OUT Ground Ground CH1 Output CH1 Output CH2 Output CH2 Output CH3 Output CH3 Output CH4 Output CH4 Output CH4 Input... -
Page 5: Status Led Indication
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL OVERALL STATUS LED Status LED Colour OUTPUTS OUTPUTS OUTPUTS STATUS STATUS STATUS PDM powered / Ignition input OFF. Orange INPUTS INPUTS INPUTS PDM powered / Ignition input ON. Blue Status LED is Orange: Status LED is Blue:... -
Page 6: Over-Current Protection
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL OVER-CURRENT PROTECTION Each output on the Power Distribution Module has 8 available settings for over-current protection: Setting Current Limit Setting Current Limit 5 Amps 15 Amps 5 Amps with Soft Start 15 Amps with Soft Start 10 Amps 20 Amps... -
Page 7: Input Types
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL INPUT TYPES Each Input on the Power Distribution Module has 6 available options: Setting Input Type Setting Input Type Active Low (default) Active High Edge Trigger (Without Memory) Always On Edge Trigger (With Memory) PWM Input... -
Page 8: Output Functions
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL OUTPUT FUNCTIONS Each output on the Power Distribution Module has 6 available functions: Setting Function Setting Function Input Controlled (default) Timer ON (10 Mins) Flashing (1Hz) Overrun (5 Mins) Timer ON (5 Mins) Overrun (10 Mins) 1) Input Controlled... -
Page 9: Auxiliary Input Modes
Note: With this configuration the AUX Input can be connected to ground-switched Ignition OFF signal, e.g. Battery Isolator. Note: The Engine Stop output signals from CARTEK Battery Isolators will work with either Ignition Input setting. 4 = Hazard Indicator Flashing. Any channels that are set to Flashing(1Hz) (see Menu 3) will automatically flash when the AUX Input is connected to 0V (chassis/ground). -
Page 10: Car Lights Controller (Ck-Pdm-05 Only)
PDM - 4C & USER MANUAL CAR LIGHTS CONTROLLER (PDM-05 only) When the AUX Input is set to Car Lights Controller (Menu 4, option 5) the Inputs and Outputs are automatically allocated for the purpose of controlling 5 lighting circuits: Ground... -
Page 11: Spot Lights Controller (Ck-Pdm-05 Only)
PDM - 4C & USER MANUAL SPOT LIGHTS CONTROLLER (PDM-05 only) When the AUX Input is set to Spot Lights Controller (Menu 4, option 6) the Inputs and Outputs are automatically allocated for the purpose of controlling Spot Lamps: Ground 'Spare’... -
Page 12: Installation
The CAN-Bus should consist of two wires twisted together (0.5-1 twist per cm), with 120R terminating resistors at each end of the bus. The PDM does not have an internal terminating resistor. The maximum length of the bus is 16 meters and maximum ‘stub’ length is 500mm. CARTEK CAN DEVICE: CAN DEVICE:... -
Page 13: Configuration
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL CONFIGURATION To enter Configuration Mode, press and hold the pushbutton 'P' for 2 seconds. After this time, the user can select any one of five menus by observing the Yellow LEDs and releasing the pushbutton when the required menu is displayed. Configuration Mode can be exited by pressing and holding the pushbutton until all LEDs display Purple or by simply removing power from the device. -
Page 14: Output Function
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL OUTPUT FUNCTION (MENU 3) On selecting Menu 3 the user should now select the required Channel by pressing and holding the pushbutton again and observing the LEDs: Output 1 Output 2 Menu Exit OUTPUTS... -
Page 15: Can Receive Base Id (Ck-Pdm-4C Only)
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL CAN BUS CONFIGURATION (MENU 5) On selecting Menu 5 you will now go into a ‘Sub menu’ where there are 3 settings to choose from CAN RX Base ID CAN TX Base ID CAN Baud Rate OUTPUTS... -
Page 16: Can Messaging (Receive)
BYTE 6 BYTE 7 0x032 Note: If you have more than one CARTEK PDM-04C on the CAN line then you must make sure that each one has a different Base ID set for CAN receive and CAN transmit. cartekmotorsport www. -
Page 17: Can Messaging (Transmit)
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL CAN MESSAGING (TRANSMIT) The PDM will output these CAN messages: BYTE 0 BYTE 1 BYTE 2 BYTE 3 BYTE 4 BYTE 5 BYTE 6 BYTE 7 CH1 Amp CH2 Amp CH3 Amp CH4 Amp... -
Page 18: Factory Reset
POWER DISTRIBUTION MODULES PDM - 05 PDM - 4C & USER MANUAL FACTORY RESET The pushbutton can be pressed at anytime to reset any over-current errors. The pushbutton can also be used to reset all configurations back to factory/default settings. This is done by firstly disconnecting power, then pressing and holding the pushbutton while power is then re-applied.
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