Related Manuals for DynaGen Optimal OPT2400
Summary of Contents for DynaGen Optimal OPT2400
- Page 1 Optimal Series Automatic Transfer Switch Installation and User Manual for the OPT2400 Automatic Transfer Switch Full Version File: OPT2400 Rev1.5.doc Nov 18, 2004...
- Page 2 Technical Support through the contact methods listed below. Limited Warranty DynaGen will repair or replace any Optimal Transfer Switch which proves to be defective under normal and proper use within Three Years from the date of shipment. This constitutes the only warranty and no other warranty shall be implied.
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Page 3: Table Of Contents
Table of Contents 1: GENERAL DESCRIPTION 1:1 Switchgear 1:1:1 Specification 1:1:2 Operation 1:2 Relay Control Module 1:2:1 Sensing Adjustment Procedure 1:2:2 System Operation 2: INSTALLATION INFORMATION 2:1 General 2:2 Recommended Upstream Protection: 2:3 Open Type transfer Switches: 2:4 Remote start switch option: 3: REPLACING PARTS 3:1 Replacement Parts List 3:1 Main Switch Removal and Replacement... -
Page 4: 1: General Description
1: GENERAL DESCRIPTION 1:1 Switchgear: The OPT2400 transfer switch mechanism consists of a basic mechanical switching assembly that can be configured to satisfy various application requirements. This manual describes the following models: OPT2400-2-120/240V-E OPT2400-3-208/240V-E OPT2400-3-480V-E OPT2400-3-600V-E 1:1:1 Specifications for OPT2400 models Please refer to the following Optimal Series Automatic Transfer Switch rating label located on switch for proper ratings associated with your specific model. -
Page 5: 1:1:2 Operation
1:1:2 Operation: The OPT2400 includes the suitable sensing circuitry for automatic transfer of an electrical load to a stand-by power supply in the event of a drop or loss of voltage of any or all phases of the normal power supply. Upon the restoration of the normal supply, the electrical load is automatically re-transferred to the normal power supply. -
Page 6: 1:2 Relay Control Module
1:2 Relay Board Module: The relay board provides means for automatic transfer of a utility source of power to an emergency source of power, upon loss of the utility, and switches back again, upon restoration of the utility. The relay board has no built in delays for transfer. Any required delays must come from an external source (ie. -
Page 7: 1:2:2 System Operation
1:2:2 System Operation: WARNING: THE RELAY BOARD IS FACTORY SET FOR 12VDC APPLICATIONS. IF INSTALLING IN A 24VDC SYSTEM, TWO JUMPERS NEED TO BE CUT. The relay board module has provisions for 12 and 24 VDC operation. The relay board comes factory set for 12 VDC applications. -
Page 8: 2:3 Open Type Transfer Switches
All electrical wiring connections have a recommended tightening torque. The following chart shows the required electrical tightening torque to allow safe operation. Wiring Connections Connector Mounting aluminum/copper Screws 300 IN-LBS 132 IN-LBS Wire size range 3/0 to 500MCM copper and 4/0 to 500MM aluminum. 2:3 Open Type Transfer Switches: Open type options allow transfer switches to be shipped with no enclosures. -
Page 9: 2:4 Remote Start Switch Option
For models OPT2400-3-480V and OPT2400-3-600V 1. The minimum spacing requirements per UL-1008 must not be less than 3/8” through air and 1/2" over the surface of the insulating material. These measures must exist between any uninsulated live part and another uninsulated live part of opposite polarity, uninsulated grounded part other tan the enclosure or any exposed metal part. -
Page 10: 3:1 Replacement Parts List
3:1 REPLACEMENT PARTS LIST PARTS DESCRIPTION Ref. PARTS DESCRIPTION Ref. Washer 1/2 “ flat Inner Panel Washer 1/2“ spring lock Molded Case Switch Screw 1/4”- 20x3” round HD phillips Nut 1/2“–20 Jam Screw 1/2“-20x 1 1/2” Washer 1/4" spring lock Top Support Bus bar assembly Screw 10-24x1/2"... -
Page 11: 3:1 Main Switch Removal And Replacement
3:1 MAIN SWITCH REMOVAL AND REPLACEMENT WARNING: When replacing any parts of the mechanism, isolate the transfer switch from all possible sources of power. To remove the main normal or emergency switches, first electrically isolate the transfer switch from all power sources. a) Disconnect all cables and wiring from the switch terminals. -
Page 12: 3:2 Motor Removal And Replacement
3:2 MOTOR REMOVAL AND REPLACEMENT WARNING: When replacing any parts of the mechanism, isolate the transfer switch from all possible sources of power. – Electrically isolate the transfer switch from all power sources. – Remove the top support as in section 3:1 steps a, b and c above . –... -
Page 13: 5: Recommended Maintenance
5: RECOMMENDED MAINTENANCE WARNING: When performing any maintenance of the mechanism, isolate the transfer switch from any possible source of power. The OPT2400 transfer switch assembly has been designed to require minimum attention under all environmental conditions normally encountered. All sliding and bearing surfaces have a thin coating of grease applied at the factory. -
Page 14: 6:1 Mechanical Assembly
6:1 OPT2400 MECHANICAL ASSEMBLY User Manual for the OPT2400 Series Automatic Transfer Switch... -
Page 15: 6:2 General Arrangement
6:2 OPT2400 GENERAL ARRANGEMENT User Manual for the OPT2400 Series Automatic Transfer Switch... -
Page 16: 6:3 Opt2400- 2-120/240V Wiring Diagram
6:3 OPT2400-2-120/240V WIRING DIAGRAM User Manual for the OPT2400 Series Automatic Transfer Switch... -
Page 17: 6:4 Opt2400- 3-208/240V Wiring Diagram
6:4 OPT2400-3-208/240 WIRING DIAGRAM User Manual for the OPT2400 Series Automatic Transfer Switch... -
Page 18: 6:5 Opt2400- 3-480V Wiring Diagram
6:5 OPT2400-3-480 WIRING DIAGRAM User Manual for the OPT2400 Series Automatic Transfer Switch... -
Page 19: 6:6 Opt2400- 3-600V Wiring Diagram
6:6 OPT2400-3-600 WIRING DIAGRAM User Manual for the OPT2400 Series Automatic Transfer Switch... -
Page 20: 7: Engine Exerciser
7: ENGINE EXERCISER Introduction The functions of the exerciser time clock are shown in the diagram below. The time clock has two slide switches with three positions: The switch in the upper right corner is a SET SWITCH used to set the present time and day for your locality, run the program, change an existing exercise cycle or start a new program. - Page 21 Programming the Exerciser Time Clock The mode switch slider is in the O or "disable" position when packaged at the factory. The set switch is in the "run" position. Use the following steps to program the exerciser time clock for a particular exercise day, time, and duration: Move MODE SWITCH to "auto"...
- Page 22 Press the PROGRAM button once more to set the day and time for ending the exercise. A default time AM 12:00 appears in the display. A small 2 appears to the right of the time. The lamp symbol is absent. The 2 (or even number) indicates the end of an exercise or open contacts.
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