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Ranger Products ZR-650 Installation And Operation Manual

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INSTALLATION AND OPERATION MANUAL
MODEL
ZR-650
WHEEL BALANCER
FOR BALANCING
AUTOMOBILE,
MOTORCYCLE
& LIGHT TRUCK
TIRES / WHEELS
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier. Consequently,
claims for the material damaged in shipment must be
made by the purchaser against the transportation
company at the time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR
TO INSTALLATION AND OPERATION. BY PROCEEDING YOU
AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND
THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS
MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS
EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH
BE SAFE
Your new Ranger balancer was designed and built
with safety in mind. However, your overall safety
can be increased by proper training and thoughtful
operation on the part of the operator.
DO NOT operate or repair this equipment without
reading this manual and the important safety
instructions shown inside.
REV A 01-16-12
p/n# 5900242
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.rangerproducts.com
.

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Summary of Contents for Ranger Products ZR-650

  • Page 1 THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH REV A 01-16-12 p/n# 5900242 INSTALLATION AND OPERATION MANUAL MODEL ZR-650 WHEEL BALANCER FOR BALANCING AUTOMOBILE, MOTORCYCLE & LIGHT TRUCK TIRES / WHEELS Keep this operation manual near the machine at all times.

  • Page 2: Table Of Contents

    Mounting the Hood Assembly..... . 6 BendPak Inc. / Ranger Products Installing the Threaded Main Shaft....7 1645 Lemonwood Dr.,...

  • Page 3: Definition Of Hazard Levels

    This warranty is exclusive and in lieu of all other warranties expressed or implied. In no event shall BendPak Inc. / Ranger Products be liable for special, consequential or incidental damages for the breach or delay in performance of the warranty. BendPak Inc.

  • Page 4: Safety Instructions/Cautions

    IMPORTANT SAFETY INSTRUCTIONS! READ BEFORE OPERATING UNIT! Protective goggles, safety glasses, or a face shield Avoid unintentional starting. Be sure the balancer is must be worn by the operator. Care should be taken to turned off before servicing. see that all eye and face safety precautions are followed by the operator.

  • Page 5: Before You Begin

    BEFORE YOU BEGIN Receiving The shipment should be thoroughly inspected as soon as it is received. The signed bill of lading is acknowledge- ment, by the carrier, of receipt in good condition of the ship- ment. If any of the goods called for on the bill of lading are shorted or damaged, do not accept them until the carrier makes a notation of the shorted or damaged goods on the freight bill.

  • Page 6: Anchoring The Balancer

    Anchoring the Balancer Technical Data / Features / Specifications Voltage ....110/220V 50/60HZ Although it is not required, it helps to anchor the balancer to the floor using concrete anchors through the holes provided.

  • Page 7: Installing The Threaded Main Shaft

    2. Place the Hood Assembly over the Hood Shaft and Be sure to tighten the Main Shaft firmly. secure it using the Hood Mounting Bolt. INSTALLING THE DISPLAY ASSEMBLY 1. Cut the Zip Ties securing the Display Assembly to the Balancer Cabinet.

  • Page 8: Initial Start-Up

    AUTO HOOD START: ENABLE /DISABLE CAUTION! DAMAGE CAUSED BY IMPROPER INSTALLATION OF 1. To enable/ disable AUTO HOOD START feature THE DISPLAY ASSEMBLY IS NOT COVERED UNDER WARRANTY! press and hold the S/C Button and the STOP button. 5. Tighten the two Nuts attached to the U-Bolt until the Display is Secure.

  • Page 9: Balancer Overview

    BALANCER OVERVIEW The wheel diameter will be referred as the DIAMETER MEASUREMENT. This is the diameter of the wheel at the weight location. You can determine the diameter of the wheel / This machine is a two-plane, microprocessor-based tire on the tire sidewall. Or you can use the calipers. This tells computer balancer.

  • Page 10: Selecting Weight Positions

    SELECTING WEIGHT POSITIONS ALU 4 FOR DIFFERENT WHEEL TYPES This function is used if clip-on or stick-on weights are to be mounted to the Inner Edge of the wheel Prior to balancing, a specific FUNCTION must and stick weights are to be mounted to Center Plane of be chosen for each particular wheel.

  • Page 11: Mounting Wheels

    MOUNTING WHEELS Front Cone Mounting A wheel should be centered by the outer side of the Select the most appropriate mounting method for the hub only when the inner surface will not provide an accurate wheel you are balancing. Using the proper method ensures surface to center on.

  • Page 12: Dual Cone Mounting

    The cones must not contact each other and a correct cone combination is critical to correctly mount a tire using this method. (Extra centering cones are available though Ranger Products) 1. Slide the Spring onto the Arbor. Select the cone combination that best fits both sides of the center hole in the wheel.

  • Page 13: Balancing Instructions

    BALANCING INSTRUCTIONS Inputting Wheel Data Prior to balancing any wheel, specific data relating to that particular wheel must be entered into the computer. If the 1. First determine which mounting method you will use for data displayed on the screen does not match that of the the wheel.

  • Page 14: Inputting Wheel Width

    3. Pull the index arm out from the side of the machine until Wheel Diameter the tip touches the inner edge of the wheel. This is the diameter of the wheel at the rim flanges. This measurement can be read on the tire sidewall. Or mea- sured.

  • Page 15: Bottom Dead Center Indicator Lights

    ONLY WHEN ALL INDICATOR LIGHTS ARE FULLY ILLUMINATED. The more accurate you are in selecting the exact weight and position, the more accurate the wheel The ZR-650 wheel balancer has a Bottom Dead Center will be balanced. weight position option. This allows for easier weight place- ment on certain wheel/tire combinations.

  • Page 16: Static 1 & 2

    4. Attach the specified weight for the appropriate PLANE Rechecking the Balance position at bottom-dead-center. After installing the weights in the proper positions, lower the hood or press START to begin the spin mode. The weight NOTE: display windows should display 0 -- 0 to indicate a perfect To hold the wheel in position when installing weights, balance.

  • Page 17: After Balance Vibration Problems

    After Balance Vibration Problems If vibration is still present after balancing the wheels and driving the vehicle on smooth pavement remove the wheels and recheck the balance. If a wheel is out of balance the cause may be: 1. A weight has come off the wheel. Remove the other weights from the wheel and rebalance.

  • Page 18: Proper Mounting

    (Using the cone to secure against the fl ange) for the most security and stability. (Rear Cone Mounting uses the Pressure Cup assembly.) (Extra centering cones are available though Ranger Products.) If any the above conditions were found, the condition must be remedied and the balancer must be re-calibrated.

  • Page 19: Self Calibration Procedure

    PROCEDURE. If after calibrating the balancer you are 13. Close the hood and press the START button. The wheel still having issues, please contact the Ranger Products will spin for approximately 12 seconds and “CAL End” will Customer Service Department.
  • Page 22 Item # Description Item # Description Item # Description Washer M7 Hood Switch SHCS M4 Distance Arm Rod Nut M4 Cone Hanger U Bolt Hood Spring Wire Guard Control Panel Assy FHPS M4 X 8 SHCS M8 X 20 U Bolt Spring HHB M5 X 10 Brake Spring Nut M8 NL...
  • Page 23 Item # Description M10 Nylock Nut M10 Washer Display Spring Display Connecting Shaft Display Mounting Bracket HHB M10 X 16 Nut M10 Display Rear Cover Display Front Cover STS M5 X 10 Membrane Switch...

  • Page 24: Tire & Wheel Data

    TIRE AND WHEEL DATA ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 25 TIRE AND WHEEL DATA ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 26 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA 93060 Toll Free 1-800-253-2363 Tel: 1-805-933-9970 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com p/n# 5900233...

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