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Related Manuals for LINXIS UNIFILLER PRO2000i Series
Summary of Contents for LINXIS UNIFILLER PRO2000i Series
- Page 1 PRO2000i Family of DEPOSITORS INSTRUCTIONS AND Manual Part # Pro 2000i-Ins-UK 09/16/2015 Ver 17 SPARE PARTS From serial number 102900 Translation from the Original Instructions...
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Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ............................. 4 SAFETY GUIDE ..................................... 5 ....................................5 YMBOL EFINITIONS INTRODUCTION ....................................9 ....................................9 ONTACTING NIFILLER MANUAL LAYOUT ..................................... 10 MACHINE DESCRIPTION ..................................10 SERIAL NUMBER LOCATION ................................12 POWER REQUIREMENTS ................................... 13 .................................... - Page 3 .................................... 31 RONT AIR CONNECTIONS 2000 ..................................32 OWER FRAME ......................................33 EGULATOR 2000 ................................. 34 EIGHT ADJUSTMENT DEPOSITING WITH HOT PRODUCT ..............................35 PNEUMATIC SCHEMATIC ................................... 36 TROUBLESHOOTING ..................................39 ADDENDUM A: PRO 2000I LOW LEVEL WITH AGITATOR ........................42 ........................................
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Page 4: Safety Instructions And Warnings
Safety Instructions and Warnings These safety instructions must be read prior to operating, sanitizing or servicing the equipment. All machines have a risk of personal injury wherever moving parts are involved in their operation. UNIFILLER has taken all possible precautions to reduce and wherever possible eliminate the dangers associated with moving parts. -
Page 5: Safety Guide
Safety Guide All machines have a risk of personal injury wherever moving parts are involved in their operation. UNIFILLER has taken all possible precautions to reduce, and wherever possible, eliminate the dangers associated with moving parts. Having all operators/maintenance staff of this equipment read and abide by the instructions in this manual will further reduce the risk of personal injury. - Page 6 Read and understand the manual for this machine IMPORTANT before use. Read and understand the manual for this machine IMPORTANT before use.
- Page 7 Do not operate machine without the product cylinder installed. If it becomes necessary to operate the machine without a product cylinder in place, caution must be observed that you do not place any body parts near the operating parts of the machine, or pinch points. ...
- Page 8 There is an increased tipping risk when moving the equipment with product in the hopper or when an attachment is being used e.g. a Stirrer. Adjust the Depositor to its lowest position before moving the machine. Always empty the hopper and remove any attachments...
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Page 9: Introduction
Introduction Thank you for purchasing UNIFILLER Equipment. We are sure you will get years of trouble free use and excellent productivity from your new investment. Please take a few minutes to read this manual and familiarize yoursPro2000i with the layout of the controls, and the set up and operating procedure. -
Page 10: Manual Layout
Manual layout This manual covers 4 types of the 2000i based depositors, including Food Service versions, the Pro 2000i, Pro 2000i Low Level with Agitator, Pro 2000iLow Level Kettle and Pro 2000i Low Level. The 4 machines are identical in the depositing base, the only differences are the frames, Hoppers and the Electric agitator. - Page 11 Food Service version parts, differ slightly (Remove) Description Description 22 Gallon / 83 Lt Hopper Air Regulator / Filter Block Height Adjustment Valve actuator Volume Adjustment Hopper Safety’s Deposit Speed Control Product Cylinder Accessory/Foot pedal connections Air Connection Safety pin...
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Page 12: Serial Number Location
Serial Number location Quote this number when ordering spare parts It is located as show. -
Page 13: Power Requirements
Power Requirements Air Requirements Important: It is recommended that the compressed air supplied to the depositor be run through an air dryer before connecting to the machine. Please contact Unifiller for details. Use an airline with a minimum inside diameter of 3/8” (10mm) ... -
Page 14: Assembly And Operation
Assembly and operation Height Adjustment The operating height of the depositor can be adjusted by using the crank handle on the main post. An etched scale at the base of the post can be used to record height settings for different products. -
Page 15: Depositing Accessories Set Up
Depositing Accessories set up The Depositing Nozzle and the foot pedal airlines are connected to the ports located on the front cover. If using a Hand held nozzle, the four lines will connect to the foot pedal port and accessories port. Remove the cap (3) if fitted. -
Page 16: Priming / Preparing To Deposit
Priming / Preparing to Deposit After sanitizing (See sanitizing section), fill the hopper. Connect the depositing attachment and or foot pedal to the machine using the appropriate clamps and quick disconnects. Connect the air supply. Depress foot pedal or hand held nozzle trigger until product flows from outlet. Deposit Speed Control The deposit speed (1) controls the speed at which the product is placed into the target area. -
Page 17: Purge Button
Purge Button A Purge Button (1) is located on the front base plate. This allows the depositor to be cycled manually without the need of a foot pedal or an external signal. This can be used to prime the depositor, or cycle it during cleaning. This button can also be used if on the rare occasion the depositor becomes stuck mid cycle. -
Page 18: Disassembly For Sanitizing
Disassembly for Sanitizing General Sanitizing requires that the machine must be disassembled. Turn air off and remove supply line from machine. Scrape down the inside of the hopper. Reconnect supply line and turn Air on. Keep depositing until nothing more comes out of the outlet nozzle. ... - Page 19 Remove the Red safety pin from the side. Swing the retaining bar (1) up. Pull the rotary valve out from the block. Pull the block forward to clear the rear locating pin, and upwards.
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Page 20: Cleaning And Sanitizing
Remove the product cylinder by sliding forward.. Remove the product piston. Warnings - Abrasive materials may damage finish of this equipment. Use of the following types of cleaning agents is not acceptable and may cause damage to the Machinery that the manufacturer cannot be held responsible for. Check specifications and warnings on labels of all cleaning products prior to use. - Page 21 Clean and sanitize the parts shown, and any attachments. Description Product cylinder Product piston O ring Product piston Hopper gasket Block Safety pin Valve O rings Valve Product cylinder O ring...
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Page 22: Re Assembly
Re Assembly Inspect all ‘O’ rings and seals for damage or wear; replace if required. Re-lubricate all O rings with food quality grease (as supplied with your machine). Re-assemble in the reverse order, taking care to locate the valve drive (2) with the slot in the valve (1) . -
Page 23: Maintenance
Maintenance Turn air off, and remove supply line from machine before any maintenance is performed. IMPORTANT SAFETY NOTES: Maintenance personnel will require a Phillips screwdriver to open the cover. If top cover is removed beware of pinch points The top cover is locked in place with one screw (1) as shown in the picture. Turn air off and remove supply line from machine before opening the cover. -
Page 24: O Ring Care
O Ring Care The most important components of the machine are the O rings. These must be inspected and maintained daily. All O rings should be high quality Viton as supplied by Unifiller, or your authorized Unifiller dealer. Signs of wear include: Flatness, Abrasions, Cracks, and Cuts Daily After parts have been cleaned, lubricate all O rings, seals and moving parts with food grade grease. -
Page 25: Preventative Maintenance
Preventative Maintenance Unifiller Systems distinguishes between two levels of care for equipment Machine Owner / Operator Care The operators of the machines are typically the “owners”, typically a person working with them. They depend on the machine to function reliably to be able to meet their production requirements. They most often know the machine best and can predict when something changes. -
Page 26: Spare Parts
Spare parts Product Cylinder Sizes To obtain the most accurate deposit volume, 4 different sizes of product cylinder and product piston are available. See chart following. To maintain portion accuracy, it is recommended that the % volume setting for the product piston be set between 12 to 80% of the scale, this will ensure optimum machine performance. -
Page 27: Parts Identification
Parts Identification Block... -
Page 28: Pneumatics1
Pneumatics1... -
Page 29: Pneumatics 2
Pneumatics 2... -
Page 30: Underside
Underside... -
Page 31: Front Air Connections
Front air connections... -
Page 32: Pro 2000I Lower Frame
Pro 2000i Lower frame... -
Page 33: Air Regulator
Air Regulator... -
Page 34: Pro 2000I Height Adjustment
Pro 2000i Height adjustment... -
Page 35: Depositing With Hot Product
Depositing with Hot Product The depositor is supplied with standard product piston and valve, used for products up to 60 C/140 For products above 60 C/140 F and up to 82 C180F, a hot product piston and valve should be used. -
Page 36: Pneumatic Schematic
PNEUMATIC SCHEMATIC... - Page 37 Item Description Diagram Part (May not look exactly as shown) number Air Filter and Regulator 5 Way Valve 01340-00K 2 Way valve 00244-00 Valve Air Cylinder 143041-00K Safety 2 Way 01056-00 valve Hopper Safety (LAG2000i) Rear Flow Control 01048-00 Front Flow control 00088-00 Main Air Cylinder 121921-00...
- Page 38 Item Description Diagram Part (May not look exactly as shown) number Pressure Sensor 80419-00 Accessories Connection Foot Pedal signal connection Reset Button 21148-00 Hopper Safety’s...
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Page 39: Troubleshooting
Troubleshooting IMPORTANT SAFETY NOTE: The machine will not operate until the Red handled block pin (1) is fully inserted, and the two Hopper safety’s are properly connected. Problem Cause Remedy °Machine will Low air pressure. Check air supply for correct operation. not cycle. - Page 40 Machine Air quick connects are not secure. Check that all air connections are cycles but securely attached. will not deposit. Valve is inserted incorrectly Remove clamp and align valve with pin Machine Machine stops in forward position Check front Pilot valve. does not finish cycle Obstruction in Product cylinder.
- Page 41 Product Clamps are not tight. Check that all clamps are tight. leakage. Product piston or valve O-rings Replace O-rings. are worn or damaged. Product Deposit speed set too fast. Decrease deposit speed. splashes. Product stuck at neck of Hopper Disconnect air, and remove Hopper Machine Blockage safety pin.
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Page 42: Addendum A: Pro 2000I Low Level With Agitator
Addendum A: Pro 2000i Low Level with Agitator The depositing components are the same for all models. This addendum applies to the agitator components. Safety Do not under any circumstances bypass the safety features of this machine and run it without the guards in place Machine Description Description... -
Page 43: Preparing For Use
Preparing for use Note: The hopper can be moved to a cleaning position (1) or a drain position (2) once disconnected from the drive coupling and block. Ensure all connections for the VFD drive and Motor are secure. Check that the agitator drive is engaged. Check that the beveled seal is in place. - Page 44 Plug in the lower hopper safeties (both sides).. Connect the upper hopper safeties (both sides).
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Page 45: Agitator Control
Agitator Control VFD set up Speed Potentiometer (Disabled) Direction Power Switch Start Button Stop Button Speed “UP” or “DOWN” buttons Note: The agitator will not run unless air is connected to the depositor. Operation Plug the drive into any 110v/220v ac outlet. The hopper safety guard must be in place, and all hopper safety connections must be plugged in to operate. -
Page 46: Parts Identification
Parts Identification Paddle Paddle Drive... -
Page 47: Hopper Agitator Outlet End
Hopper Agitator Outlet end... -
Page 48: Sanitization And Cleaning Agitator
Sanitization and cleaning Agitator The Nitrile scrapers must be removed to sanitize the machine correctly. To do this they must be manipulated off of the locating lugs (1). Remove one end and then swivel the scraper through 90° and remove. Clean and sanitize as previous instructions. -
Page 49: Lubrication
Lubrication Clean and sanitize all the food contact parts of the Hopper assembly. Lubricate the surfaces shown with food grade grease upon re assembly. -
Page 50: Electrical Schematics
Electrical Schematics... -
Page 51: North America
North America... -
Page 52: Europe
Europe... -
Page 53: Addendum B: Pro 2000I Low Level
Addendum B: Pro 2000i Low Level The depositing components are the same for all models. This addendum applies to the Low Level components. Machine Description Description Hopper rest Hopper safety Air connection... - Page 54 Note: 1. All base parts except the hopper are the same as a standard Pro2000i 2. The hopper can be moved from its run position (1), to a cleaning position (2) once disconnected from the block.
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Page 55: Ce Mark Example
CE Mark Example Manufacture: Unifiller Systems Inc. Der Hersteller: 7621 MacDonald Road, Delta, B.C, Canada, la Fabrication V4G 1N3 Name and address of the person authorised Unifiller Systems UK Ltd. to compile the technical file: Unit 6 Chieftain Business Center, Morris Name und Anschrift der Person, die Close bevollmächtigt, die technischen Unterlagen... -
Page 56: Sound Level Measurement
Sound Level Measurement All sound level readings taken at 1m from the front of the machine and 1.6m from the floor level. All readings are “A” weighted emission sound pressure level. Machine Sound level dB Compact Depositor 79.4 Uni1000i 75.2 Pro 1000i 75.2 Pro 2000...
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