Deye GE-F120-2H6 Installation Manual And User's Manual
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Deye GE-F120-2H6 Installation Manual And User's Manual

Deye GE-F120-2H6 Installation Manual And User's Manual

Solar & battery energy storage system
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Installation Guide and User Manual
Solar & Battery energy storage system
Model: GE-F120-2H6
GE-F120-3H6
GE-F120-4H6
Issue:01
Date；20241028

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Summary of Contents for Deye GE-F120-2H6

  • Page 1 Installation Guide and User Manual Solar & Battery energy storage system Model: GE-F120-2H6 GE-F120-3H6 GE-F120-4H6 Issue:01 Date；20241028...

  • Page 2: Table Of Contents

    Table of contents All Rights Reserved ............................2 About This Manual ............................2 1. Safety Precautions............................4 1.1 Personal Requirements ........................4 1.2 Electrical Safety..........................4 1.3 Battery Safety............................. 5 1.4 Hoisting and Transportation........................5 1.5 Installation and Wiring........................5 1.6 Operation and Maintenance........................ 5 1.7 Disposal of Waste..........................

  • Page 3: All Rights Reserved

    Software Licenses • It is prohibited to use data contained in firmware or software developed by Deye ESS, in part or in full, for commercial purposes by any means. • It is prohibited to perform reverse engineering, cracking, or any other operations that compromise the original program design of the software developed by Deye ESS.
  • Page 4 Danger! Failure to follow the instructions bearing this sign may result in a serious accident resulting in death or serious injury. Warning! Failure to follow the instructions of this sign may result in a serious accident resulting in serious personal injury. Caution! Failure to follow the instructions of this sign may result in minor or moderate injury.

  • Page 5: Safety Precautions

    1. Safety Precautions 1.1 Personal Requirements The hoisting, transportation, installation, wiring, operation, and maintenance of the BESS must be carried out by professional electrical technicians in accordance with local regulations. The professional technician is required to meet the following requirements: •...

  • Page 6: Battery Safety

    • Do not store batteries with inflammable and explosive materials. This may cause product damage or property loss. Maintain the battery according to this manual. Deye ESS is not responsible for insurance and claims if maintenance is not performed in accordance with this manual.

  • Page 7: Disposal Of Waste

    If necessary, please contact Deye ESS Customer Service center for maintenance. Removing or repairing the battery may cause the battery to catch fire. The replacement of internal parts must be carried out by professionals.

  • Page 8: Product Description

    GE-F120 lithium iron phosphate battery, the new energy storage products developed and produced by DEYE ESS, can be used to support the reliable power supply of various equipment and systems. The GE- F120 is particularly suitable for high-rate cyclic charging and discharging scenarios.
  • Page 9 Unit: mm ① Indicator light: Green: The system is running properly. ⑦ Cable outlet：Connect to F60 parallel cable Yellow indicator: The system is powered on, indicating danger. outlet port. Red: The system is faulty and needs to be detected. ⑧ Electrical compartment air outlet：The heat ②...
  • Page 10 The thickness of the cabinet housing (plate) is 1.5~2 mm. Unit: mm...

  • Page 11: Air-Conditioner Design

    2.3 Air-conditioner Design System built-in air conditioner cooling The air conditioning system uses air cooled air conditioner, keep the BESS at a constant temperature. Energy storage Air Conditioning Model： DY-CNA20-BP Rated Voltage: AC 220V-240V Rated Frequency 50/60Hz Rated Cooling Capacity: 2100W Rated Heating Capacity: 1650W...

  • Page 12: Internal Design

    2.4 Internal Design 2.4.1 Internal Equipment Air conditioner Cooling the BESS. When the BESS is detected to be on fire, aerosol ②Aerosol Fire Suppression Device is emitted to extinguish the fire. ③Travel switch Check whether the BESS’s door is closed. ④...

  • Page 13: Battery Introduction

    2.4.2 Battery Introduction Battery Module Battery Type LiFePO (LFP) Nominal Voltage 51.2Vdc Rated Capacity 100Ah Rated Energy 5.12kWh Nominal Charge/Discharge Current 100A Peak. Discharge Current 125A Charge Temperature 0~55°C Discharge Temperature -20℃～55°C Storage Temperature 0℃～35°C Ingress Protection IP20 Dimension (W/D/H) 440*570*133mm Weight Approximate 45kg...
  • Page 14 When the BESS is detected to be on fire, ①Aerosol Fire Suppression Device aerosol is emitted to extinguish the fire. Provides electrical energy storage and ②Battery module output Cells Contact System ③CCS ④Vent hole Heat dissipation ⑤Battery Negative- ⑥Battery Positive+ Promote internal and external air flow ⑦Fan Battery monitoring...
  • Page 15 Power Distribution Unit Operating Voltage 120～750Vdc Nominal Charge/Discharge Current 100A Max. Charge/Discharge Current 125A DC Input Rating 12±2%V/4.15A Operating Temperature Range -20~65°C Ingress Protection IP20 Dimension (W/D/H) 440*570*150mm Weight Approximate 17kg...
  • Page 16 Connection position of the common negative pole of the battery ①B- Connection position of the common positive pole of the battery ②B+ ③Air switch Used to manually control the connection between the battery rack and external devices ④ALRM light indicator Battery system fault alarm indicator High-voltage hazard indicator ⑤HV light indicator...
  • Page 17 2.4.3 Indicator light Design RUN indicator: indicates that the BESS is running normally. POWER light: indicates that BESS power with high voltage, need to pay attention to protection and safety. The following faults trigger Level-2 faults. The cabinet ALARM is on red, the external alarm is on, and the RUN indicator is off.
  • Page 18 Table 1-1 Sensor second alarm Discharge relay System fault (Temperature sensor and adhesion smoke sensor) Charge relay Charging current fault 36 Emergency stop press fault adhesion Heating relay Detected combustible gas Charging current fault adhesion fault Charging Extreme protection 38 Detected water sensor fault overtemperature fault Discharging Abnormal supply...
  • Page 19 The air conditioner is offline, the BESS external ALARM light is on, and the RUN light is off. The following faults occur in the air conditioner. The BESS external ALARM light is on and the RUN light is off. Table 1-1 Internal ambient Internal fan communication fault High temperature alarm 10...

  • Page 20: Transport And Storage

    3. Transport and storage 3.1 Transportation 1 Preventive Measures Failure to ship and store products in accordance with the requirements of this manual may void the warranty. 2 Mode of Transportation It can be transported by cars, trains and ships. 3.2 Transportation Requirement The following conditions should be met for the transportation of BESS: ...

  • Page 21: Storage Requirement

    3.3 Storage requirement • During the rainy season to prevent possible condensation or its bottom being soaked by rain. • BESS should be stored on higher ground. Raise container bases based on site conditions. The specific height should be reasonably determined according to the geological and meteorological conditions of the site.

  • Page 22: Mechanical Installation

    Post wrench: When the louvers of the distribution bin need to be repaired and replaced, this wrench  can be used to remove and install screws. Check BESS and internal equipment for damage. If you find any problems or have any questions, please contact the agency or Deye ESS.

  • Page 23: Installation Environment

    4.2 Installation Environment • Our products can be used both indoors and outdoors. The environment around the installation site should be dry and well-ventilated. • The installation site should be far away from the concentration of toxic and harmful gases, and away from flammable, explosive and corrosive materials.
  • Page 24 Foundation laying drawing（Unit: mm） Notice! The dregs excavated during the foundation construction should be removed immediately to avoid affecting the hoisting in the later stage. The back of the cabinet has a blast release plate, and the back of the cabinet should be at least 800mm away from the wall when it is installed against the wall.

  • Page 25: Installation Spacing Requirement

    4.3 Installation Spacing Requirement Installation spacing drawing（Unit: mm） Serial number Distance 1000 1600 1200 2400...

  • Page 26: Transportation And Lifting

    4.4 Transportation and lifting 4.4.1 Transportation Forklift Transport If the installation site is flat, use a forklift to move the equipment. The bottom of the machine has a special forklift transport fork hole. A forklift with a rated load of more than 3000kg should be used.
  • Page 27 If a forklift is used, the following requirements must be met: The forklift should be equipped with sufficient load capacity. The foot length of a forklift truck should meet the equipment requirements. Caution! : Heavy unbalanced load when lifted REFER TO MARKINGS FOR CENTER OF GRAVITY LOCATION Notice! Remain at least 6 ft away from the forklift during operation.
  • Page 28 4.4.2 Hoisting Equipment Warning! Comply with crane safety procedures at all times. Do not stand within 500-1000mm of the lifting area! During the whole lifting process, no one is allowed to stand under the boom or the work station. The lifting work must be stopped in bad weather. For example, in the case of strong winds, heavy rain or thick fog.
  • Page 29 4.4.3 Hoisting In the process of lifting the devices, each operation link should be carried out according to the following requirements: • The equipment should be hoisted vertically and should not be dragged on any surface during hoisting. • Check the connection between the lifting tool and the device before hoisting. •...

  • Page 30: Fixing Methods

    4.5 Fixing Methods The following figure shows the positions secured by expansion screws at the bottom of the cabinet. First, use an electric hammer to drill holes on the floor according to the dimensions of the cabinet.  The following figure shows the location dimensions of the expansion screw:...
  • Page 31 Second, put the expansion screw into the drilled hole and remove the gasket and screw.  Third, place the cabinet in the corresponding expansion screw holes, and add gaskets to tighten the  nuts. Fourth, check the installation. ...

  • Page 32: Electrical Connection

    5. Electrical connection Notice! High voltage! Shock! Do not contact live parts directly without protection! Before installation, ensure that there is no voltage on the AC side and DC side. Do not place the BESS on a flammable surface. Warning! Sand and moisture infiltration can damage the electrical equipment in the container or affect its operating performance! Do not perform electrical connections during sandstorms or when the relative humidity of the surrounding environment is greater than 95%.

  • Page 33: Electrical Connection Overview

    AC Battery Expansion（Ten GE-F120s parallel machines） 5.2 Electrical connection Overview Warning! All electrical connections must be made in strict accordance with the wiring schematic. All electrical connections must be made when the equipment is completely powered off. Only qualified electrical engineers can carry out work related to electrical connections. Please comply with the requirements in "1 Safety Precautions"...

  • Page 34: Preparation Before Connection

    5.3 Preparation before connection Installation preparation tool Item Name and Graphics Wire stripper Hydraulic pliers Torque screwdriver Installation tool Torque wrench Multimeter Heat gun Electric hammer Safety shoes Goggles Safety gloves Protective tools Protective clothing...

  • Page 35: Cables Are Connected To A Single Cabinet

    Opening mode Opening procedure 1. Locked State 2. Move the cover above the keyhole upward 3. Insert the door key and turn it clockwise to eject the handle 4. Turn the handle clockwise to the position shown in the picture to open the front door. 5.4 Cables are connected to a single cabinet 5.4.1 Cable connections inside BESS The internal battery pack power cable is connected in series.
  • Page 36 1. The green header connects to the comm2 port in the cabinet, and the red header connects to the comm1 port in the cabinet. 2. B+ and B- are connected between battery packs using 215mm power cord of battery module 3.
  • Page 37 Danger! Wrong connection mode: Please do not connect as follows!
  • Page 38 5.4.2 Ac power distribution cable connection All wiring must be performed by a qualified personnel. It is very important for system safety and efficient operation to use appropriate cable for AC input connection. To reduce risk of injury, please use the proper recommended cable as below.
  • Page 39 5.4.3 PV Module Wire connection PV Connection Before connecting to PV modules, please install a separately DC circuit breaker between inverter and PV modules. It is very important for system safety and efficient operation to use appropriate cable for PV module connection. To avoid any malfunction, do not connect any PV modules with possible leakage current to the inverter.
  • Page 40 Before connecting inverter, please make sure the PV array open circuit voltage is within the 1000V of the inverter. Please use approved DC cable for PV system. Cross section (mm²) Cable type Range Recommended value Industry generic PV cable 2.5-4 2.5(mm²) (model: PV1-F) The steps to assemble the DC connectors are listed as follows:...
  • Page 41 Please use its own DC power connector from the inverter accessories. Do not interconnect the connectors of different manufacturers. Max. DC input current should be 20A. if exceeds, it may damage the inverter and it is not covered by Deye warranty.
  • Page 42 PV wiring description: PV...
  • Page 43 5.4.4 Topological schematic diagram...
  • Page 44 5.4.5 Power supply connection guide for backup power supply of fire alarm system The customer is required to have a fire power supply must be connected, (220Vac 50), pay attention to be sure that the neutral line and the fire line should be connected. Connect to the fire extinguishing power supply from the bottom (1) hole.
  • Page 45 5.4.6 GE-F120 and GE-F60 are connected in parallel Note: To use cable cross section 22 mm² 1. Combine 1 GE-F120 with 4 GE-F60 (can support 1~4 GE-60 and 1 GE-120 parallel). 2. When wiring, be sure to power off the wiring. 3.
  • Page 46 5.4.7 GE-F120 and GE-F60 parallel auxiliary power supply wiring diagram Note: Cable 12AWG(3.3 square) should be used for auxiliary connection.
  • Page 47 5.4.8 Auxiliary Wiring (GE-F120 connected to 2 GE-F60) Note: 3.3 cable cross section (mm²) should be used for auxiliary connection.
  • Page 48 5.4.9 Auxiliary Wiring (GE-F120 connected to 3 GE-F60)
  • Page 49 5.4.10 Auxiliary Cable (GE-F120 connected to 4 GEF60)
  • Page 50 5.4.11 Description of communication cables connecting GE-F120 and GE-120 cabinets...
  • Page 51 5.4.12 GE F120 and GE 120 combined AC power distribution cables are connected...
  • Page 52 5.4.13 Wiring instructions for diesel power generation...
  • Page 53 5.4.14 CT connection instructions...

  • Page 54: Operation After Cable Connection

    5.5 Operation after cable connection When all electrical connections are complete, check the wiring thoroughly and carefully. In addition, you need to do the following: • Check all air intakes and outlets for blockage. • Seal the gap around the cable inlet hole. Warning! •...

  • Page 55: Activate Bess

    6. Activate BESS 6.1 Power on and off Warning! BESS needs to be confirmed by professionals and approved by the local power department before it can be put into operation. For BESS with a long downtime, check the equipment thoroughly and carefully before powering on to ensure that all indicators are normal Before powering on the device, check the following items: •...

  • Page 56: Power-Off Procedure

    6.3 Power-off procedure Press the PCS ON/OFF button Disconnect QF1, QF2, and QF3 successively Press the Start button of the high-voltage box again Disconnect the air switch of the high-voltage box...

  • Page 57: Unplanned (Emergency) Shut Down

    6.4 Unplanned (emergency) shut down Fire incidents: Contact your local fire professional. Unplanned downtime (downtime due to failure) : Contact Deye ESS.

  • Page 58: Fire Suppression System

    7 Fire Suppression system 7.1 Fire flow chart...

  • Page 59: Fire Suppression Equipment

    7.2 Fire Suppression equipment Caution! The battery is equipped with fire suppression equipment General rules: Please comply with the fire laws and regulations of the country/region where the project is located. Regular inspection and maintenance of fire suppressing equipment to ensure its normal operation. 7.2.1 Aerosol fire suppression system The battery is lithium iron phosphate battery, and the equipment is equipped with an aerosol fire suppression system.
  • Page 60 7.2.2 Fire suppression water pipe system Notice! The temperature inside the BESS reaches 79 ℃, and the red thermosensitive glass ball on the fire suppression water pipe explodes to spray water, fire suppression and cool the BESS Notice! The recommended water pipe is 1.25inch. If the customer due to the site or construction difficulty and other reasons, you can choose not to install.
  • Page 61 Multiply cabinet installation When installing multiple cabinets, you are advised to install an extension pipe (the length is based on customer requirements). Then, install Tee-junction connectors, connect them to adjacent cabinets. Finally connect the water source (water source direction according to customer demand). Optional: Customers can choose to keep the temperature bubble, no additional installation of water valve, by the temperature bubble control fire control.

  • Page 62: System Upgradation And Management

    8 System upgradation and management 8.1 USB upgrade · USB only supports USB flash drives with FAT32 file system format. · In addition, there is a fixed folder name for storing upgrade files inside the U disk, the upgrade files must be placed in the first level of the directory folder: upgrade inside. ·...
  • Page 63 Step 3： If the system upgrades successfully, the “OK “ in green will shows up, otherwise the “NG “ in red it will be displayed. 2. Upgrade a single module Step 1：After successfully connecting to the upper computer, carry out the operation in the order "Open inter-...
  • Page 64 can bus→ Firmware → Browser→Upgrade File→Open". Step 2 ： Select the upgraded module number. If there is "0x" in "Device Address", enter the corresponding hexadecimal number. For example, if the module No. 29 needs to be updated, you can enter 1D; If there is no "0x"...

  • Page 65: Pcs Upgrade

    8.2 PCS upgrade Step1: After logging in the website , enter the account number and password. DeyeCloud Step2. After clicking the “Device list” and the “Logger”, enter the collector serial number to find the target collector.
  • Page 67 Step3: Click the “Architecture” to choose your target device and then click the “↑”. Step 4: Select the "Battery" for the firmware type and the firmware version provided by the technician, and then click the “Confirm” to start the upgrade.

  • Page 68: Monitoring Parallel Cabinet Mode

    8.3 Monitoring parallel cabinet mode Connect the IN COM of the PDU of the first battery cabinet in parallel with the network cable of the upper computer, so that you can view the status of all battery packs of all parallel battery cabinet.

  • Page 69: Troubleshooting

    9 Troubleshooting To determine the status of the battery system, users must use additional battery status monitoring software to examine the protection mode. Refer to the installation manual about using the monitoring software. Once the user knows the protection mode, refer to the following sections for solutions. Fault Generation Fault Type Possible Causes...
  • Page 70 FAULT Potential Fault Cause BMS negative connector overtemperature BMS positive connector overtemperature Pre-charge resistor overtemperature level-2 alarm OT (Over Temperature) Heating film overtemperature level-2 alarm Charge overtemperature level-2 alarm Discharge overtemperature level-2 alarm Charge under temperature level-2 alarm UT (Under Temperature) Discharge under temperature level-2 alarm Charge overcurrent level-2 alarm OC (Over Current)
  • Page 71 Heating relay adhesion SOC too low SOC too high Fuse Blown Charge Relay Welded Discharge Relay Welded Master Positive Relay Welded Temperature Acquisition Failure Cell voltage acquisition fault Inter battery communication failure Pre-charge failure Insulation level 2 alarm External total voltage acquisition fault Internal total voltage acquisition fault Current acquisition fault Limit protection...

  • Page 72: Hybird Inverter Instructions

    10. Hybird Inverter Instructions For information about inverter installation, please refer to the inverter installation manual. You can scan the following QR code to log in to the official website to obtain the inverter installation manual.

  • Page 73: Inspection, Cleaning And Maintenance

    11. Inspection, cleaning and maintenance. 11.1 Basic Information  The battery is not fully charged. It is recommended to complete the installation within 3 months after the arrival of goods.  Do not disassemble any battery in the battery product, do not dissect the battery; ...
  • Page 74 immediately.  Check whether the cable layout is normal and whether there is a short circuit. For any non-conformances found during inspection, correct them immediately.  Check whether all cable entry is well sealed.  Check whether there is water seepage inside the BESS. ...

  • Page 75: Battery Maintenance

    11.3 Battery Maintenance Below is the recommended maintenance cycle. The actual maintenance cycle should be adjusted according to the specific installation environment of this product. In sandy or dusty environments, it is necessary to shorten the maintenance cycle and increase the frequency of maintenance. Once every six months Inspection item Inspection method...
  • Page 76 (applicable to equipment and remote battery supplies not having a grounded supply circuit). 13. If you have any questions about the operation and maintenance of this product, please contact Deye ESS customer service center. Do not operate without authorization.

  • Page 77: Battery Recycling

    12. Battery recycling When the equipment or internal equipment reaches the end of its service life, it cannot be disposed of together with domestic waste. Some internal components can be recycled, and some components will cause environmental pollution. 12.1 Recovery process and steps of cathode materials Aluminum foil as collector is amphoteric metal.

  • Page 78: Appendix

    13.2 Contact Information For more information on battery module handling, please contact us. Service hotline :+86 0574 8612 0560, Email :service-ess@deye.com.cn For more information, visit http://deyeess.com. Comply with the regulations on waste battery disposal. Stop using damaged batteries immediately. Contact...

  • Page 79: Compatible With Inverter Type

    13.3 Compatible with inverter type Inverter mode: *SUN-30K-SG01HP3-AU-BM3 *SUN-40K-SG01HP3-AU-BM4 *SUN-50K-SG01HP3-AU-BM4...

This manual is also suitable for:

Ge-f120-3h6Ge-f120-4h6

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