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Giltrap WideTrac Spreader
Operation & Parts
NEW ZEALAND (HEAD OFFICE)
GILTRAP ENGINEERING LTD
7 Main North Road
Otorohanga
3900
TEL:
+64 7 873 4199
FAX:
+64 7 873 8131
FREE:
0800 804 458 (NZ ONLY)
GENERAL:
info@giltrapag.co.nz
PARTS:
parts@giltrapag.co.nz
WEBSITE:
www.giltrapag.co.nz
Manual
Part Number: 13644
AUSTRALIA
GILTRAP AG EQUIPMENT PTY LTD
105-117 Boundary Road
Laverton North
Melbourne
Vic 3026
TEL:
FAX:
FREE:
SALES:
PARTS:
WEBSITE:
+61 3 936 96 548
+61 3 936 96 549
1800 127 030 (AU ONLY)
sales@giltrapag.com.au
melboffice@giltrapag.com.au
www.giltrapag.com.au
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Related Manuals for Giltrap WideTrac
Summary of Contents for Giltrap WideTrac
- Page 1 Giltrap WideTrac Spreader Operation & Parts Manual Part Number: 13644 NEW ZEALAND (HEAD OFFICE) AUSTRALIA GILTRAP ENGINEERING LTD GILTRAP AG EQUIPMENT PTY LTD 7 Main North Road 105-117 Boundary Road Otorohanga Laverton North 3900 Melbourne Vic 3026 TEL: TEL: +64 7 873 4199...
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Page 2: Disclaimer
Giltrap Engineering request that you treat this book as a guide only and offer any assistance necessary to procure the information or part you may require. -
Page 3: Table Of Contents
Page 3 WideTrac Operation & Parts Manual Contents DISCLAIMER ..............................2 INTRODUCTION ............................5 DELIVERY ..............................5 WARRANTY ...............................6 SERIAL NUMBER IDENTIFICATION ......................7 GENERAL SAFETY............................8 PRE-SERVICE GUIDELINES & SETTINGS ................... 11 INITIAL SETUP ............................12 ........................12 YDRAULIC EQUIREMENTS ........................12 OUPLING THE YDRAULICS .............................. - Page 4 Page 4 WideTrac Operation & Parts Manual GPS MAPPING SWITCH ......................... 27 PLUMBING DIAGRAM ..........................28 PARTS BOOK SECTION ........................29 & L ..........................30 RANSFERS ABELS ........................31 LECTRONIC OMPONENTS HYHCV3484-1 (S ) ........................33 TANDARD HYHCV3484 (O ) ..................34...
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Page 5: Introduction
Thank you for purchasing a Giltrap product. Giltrap Engineering Ltd has enjoyed a long- standing success with their machinery. We would like you to enjoy the benefits of owning a Giltrap too. By following the guidelines laid out in this book, you will ensure trouble free, low maintenance operating for years. -
Page 6: Warranty
WideTrac Operation & Parts Manual Warranty The goods specified in the Price List as designed and supplied by Giltrap Engineering Ltd are warranted against faulty workmanship and defective materials for a period of 24 months from the date of purchase. In addition to the primary 24 month warranty for Giltrap products, there is a further 12 month structural warranty for the goods, against faulty workmanship and/or defective materials for structural items only. -
Page 7: Serial Number Identification
Page 7 WideTrac Operation & Parts Manual Serial Number Identification Before ordering any parts, check the serial number of the machine and include this information with all orders. -
Page 8: General Safety
Page 8 WideTrac Operation & Parts Manual General Safety For the safety of others and yourself, please read and follow the precautions in this operator’s manual. Pay particular attention to the following safety aspects of operating machinery. Do not ride on or allow passengers on the machine. - Page 9 Page 9 WideTrac Operation & Parts Manual Carry a suitable fire extinguisher. A fire can ignite under certain conditions, so please take the following precautions: After running your machine for a short time, check for defective bearings. A faulty bearing can become very hot, eventually discolouring, requiring immediate replacement.
- Page 10 Page 10 WideTrac Operation & Parts Manual Release all hydraulic pressure from implements before commencing service work. Never look for suspected oil leaks with your hands or body - use a piece of cardboard instead. Any fluid that penetrates the skin will have to be removed immediately by a medical expert.
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Page 11: Pre-Service Guidelines & Settings
Page 11 WideTrac Operation & Parts Manual Pre-Service Guidelines & Settings Prior to delivering your machine, your dealer should have completed a pre-delivery check. It is required to check the following points before using the machine for the first time. -
Page 12: Initial Setup
Page 12 WideTrac Operation & Parts Manual Initial Setup Hydraulic Requirements The spreader is fitted as standard with two 32cc hydraulic motors running in parallel, requiring an oil flow of 60L/min @ 2500 psi. For tractors with flows below this amount, it is possible to plumb the motors in a series arrangement. -
Page 13: Basic Spreader Maintenance
Page 13 WideTrac Operation & Parts Manual Basic Spreader Maintenance Adjusting the Conveyor Belt Locking Nut Chain Adjustment Screw Chain Tension Inspection Slot • If the chain is sagging below the inspection slot at rear of machine (BOTTOM RED ZONE), loosen locking nut and tighten (turn clockwise) the belt adjustment screw. -
Page 14: Greasing The Machine
Page 14 WideTrac Operation & Parts Manual Greasing the Machine... -
Page 15: Bulk Densities Rough Guide
Page 15 WideTrac Operation & Parts Manual Bulk Densities Rough Guide Please note these densities are a guide only and for accurate spreading each batch of product should be measured with the provided scales and measuring cup as per the... -
Page 16: Measuring Bulk Density Of Product
Page 16 WideTrac Operation & Parts Manual Measuring Bulk Density of Product Follow the instructions below for the most accurate way of measuring the bulk density of products, this is crucial in order to achieve accurate rates of spreading. Turn scale on by pressing and... -
Page 17: General Operation
Page 17 WideTrac Operation & Parts Manual General Operation On the powered-on standby screen, the 3 main parameters, the spinner speed, and the ideal driving speed range is cycled through on the display. Press button (Density, spread width, or spread rate) to access menu and use arrows to change setting. -
Page 18: Setting Spinner Speed
Page 18 WideTrac Operation & Parts Manual Setting Spinner Speed Set tractor to operating RPM or set flow to at least 60L/min and engage hydraulics. Use adjustment knob on front of valve block to increase or decrease spinner speed. Recommended spinner speed is 950 RPM. Use locking ring to set knob in place. -
Page 19: Machine Setup & Calibration
Page 19 WideTrac Operation & Parts Manual Machine Setup & Calibration The controller must be calibrated every time it is used with a different tractor. Calibration finds the belt speeds possible with a tractors available hydraulic flow. If calibration is not run, the spreader will not have the appropriate available speed range and can cause the machine to spread inaccurately. -
Page 20: Leds And Warning Messages
Page 20 WideTrac Operation & Parts Manual LEDs and Warning Messages • “Slow Down” will be displayed when ground speed is too high. Tractor hydraulic flow cannot drive conveyor fast enough to maintain set spread rate. Decrease ground speed or decrease set spread rate. Normally only shows when the controller is set to very high spread rates and door is already opened to maximum height. -
Page 21: Remote Control Key Fob
Page 21 WideTrac Operation & Parts Manual Remote Control Key Fob The spreader remote is used to power off & on and start & stop spreading from the tractor cab. Press the (ON/SPREAD) button to power on the spreader controller. -
Page 22: Setting Remote Control Dip Switches
WideTrac Operation & Parts Manual Setting Remote Control DIP Switches Remote controls are set as standard to control all WideTrac fert spreaders. If 2 or more spreaders are to be used in close proximity it may be necessary to set the spreaders on different channels. -
Page 23: Fine Tune Setting
Page 23 WideTrac Operation & Parts Manual Fine Tune Setting The Fine Tune Setting adjusts the belt speed to compensate for how different types of product flow through the spreader’s door. This setting can be adjusted if the operator finds the machine is spreading too heavy or too light. The fine tune setting can be... -
Page 24: Door Tuning
Page 24 WideTrac Operation & Parts Manual Door Tuning If after adjusting the fine tune settings, spreading is still inconsistent, the ‘ideal speed’ setting can be adjusted. Always adjust “Fine Tune” before adjusting “Door Tuning”. The door tuning setting can be adjusted to suit spreading on undulating ground. Where the spreader may be climbing steep hills at a slower speed. -
Page 25: Manual Movement Of Actuator/Door
Page 25 WideTrac Operation & Parts Manual Manual Movement of Actuator/Door The electric door actuator can be moved in the “TEST GATE” menu if the machine is powered or manually if the machine is not. To move the door using the TEST GATE menu, connect power to the machine and switch on the controller. -
Page 26: Manual Movement Of Floor
Page 26 WideTrac Operation & Parts Manual Manual Movement of Floor The floor can be moved in the “TEST BELT” menu if the controller is powered and machine is connected to a tractor. To move the floor using the TEST BELT menu, connect power to the machine and switch on the controller. -
Page 27: Gps Mapping Switch
WideTrac Operation & Parts Manual GPS Mapping Switch The controller on the Widetrac has an output for triggering an external GPS mapping switch. The output is connected to a relay that is switched when the spreader’s belt is run. The output can be configured so that when the belt is running, the switch is either open or closed. -
Page 28: Plumbing Diagram
Page 28 WideTrac Operation & Parts Manual Plumbing Diagram... -
Page 29: Parts Book Section
Page 29 WideTrac Operation & Parts Manual Parts Book Section & L RANSFERS ABELS LECTRONIC OMPONENTS HYHCV3484-1 (S TANDARD HYHCV3484 (O PTIONAL PINNER EVERSE ETURN HECK ALVE & P ANELS – I LOOR RIVE OMPONENTS DLER SSEMBLY AND – D... - Page 30 Page 30 WideTrac Operation & Parts Manual Transfers & Labels Part Number Description Quantity 13700 QR Code for WideTrac Manual Label ‘CAUTION! Ensure Hydraulic…’ 1 995-1025 Label ‘Rear Operators Manual’ 995-1204 Label ‘Moving Parts’ 995-1207 Label ‘Stand well clear…’ 995-1221 Label ‘This machine has…’...
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Page 31: Electronic Components
Page 31 WideTrac Operation & Parts Manual Electronic Components... - Page 32 Page 32 WideTrac Operation & Parts Manual Quantity Item Part Number Description 13557 WideTrac Controller 13661 Floor Coil Signal Loom c/w DIN Plug, 4T 13662 Floor Coil Signal Loom c/w DIN Plug, 6T 13663 Floor Coil Signal Loom c/w DIN Plug, 8T...
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Page 33: Hyhcv3484-1 (Standard)
Page 33 WideTrac Operation & Parts Manual HYHCV3484-1 (Standard) Item Part Number Description Quantity Setting NFCD KFN Spinner Speed Control Knob 0-8.4mm CXDA XAN Spinner Overrun Check XRCA XXN-2 Cavity Blank LRDC XHN Spinner Bypass Compensator 200psi FPFK MDN Conveyor Proportional Flow Control... -
Page 34: Hyhcv3484 (Optional Spinner Reverse)
Page 34 WideTrac Operation & Parts Manual HYHCV3484 (Optional Spinner Reverse) Item Part Number Description Quantity Setting NFCD KFN Spinner Speed Control Knob 0-8.4mm CXDA XAN Spinner Overrun Check DNDM DNN Spinner Reverse Function (Manual) LRDC XHN Spinner Bypass Compensator... -
Page 35: Return Line Check Valve
Page 35 WideTrac Operation & Parts Manual Return Line Check Valve Item Part Number Description Quantity Return Line Check Valve Kit – Complete 14147 HYFCVF-08 1/2" BSP Ch / Valve Female Thread HYFD-08 Hyd Fitting, Dowty Seal, 1/2" HYFB-B-0808 Hyd Fitting, Nipple, 1/2" BSPPM x 1/2" BSPPM Return line QRC is fitted to 1/2”... -
Page 36: Bin & Panels
Page 36 WideTrac Operation & Parts Manual Bin & Panels... - Page 37 Page 37 WideTrac Operation & Parts Manual Internal Bin Deflectors...
- Page 38 Page 38 WideTrac Operation & Parts Manual Quantity Item Part Number Description 13000 WideTrac Side Panel 13044-LH Side Mount, LH 13885-LH Side Mount, LH 13044-RH Side Mount, RH 13885-RH Side Mount, RH 13045 Support X-Member 13046 Side Panel Top Cover, LH...
- Page 39 Page 39 WideTrac Operation & Parts Manual 13047 Rear Panel Bottom Cover, LH 13081-1 Front Seal Clamp 13409-1 Seal Strip Retainer, 4T 13081-2 Seal Strip Retainer, 6T 13443-5 Seal Strip Retainer, 8T 13710-RH Front Seal Mount, 4T, RH 13057-RH Front Seal Mount, 6T, RH...
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Page 40: Floor Drive Components - Idler Assembly And Belt
Page 40 WideTrac Operation & Parts Manual Floor Drive Components – Idler Assembly and Belt Quantity Item Part Number Description 13410 WideTrac Chain & Belt, 4T 13041 WideTrac Chain & Belt, 6T 13445 WideTrac Chain & Belt, 8T 135-0942 Front Rubber Flap, 900X150... -
Page 41: Floor Drive Components - Drive Assembly Up To June 2023
Page 41 WideTrac Operation & Parts Manual Floor Drive Components – Drive Assembly up to June 2023 Applies to machines built up to June 2023. Up to Serial Number FOLF18550. Quantity Item Part Number Description 13041-1 Driveshaft, 40mm 13441 Driveshaft, 45mm... -
Page 42: Floor Drive Components - Drive Assembly After June 2023
Page 42 WideTrac Operation & Parts Manual Floor Drive Components – Drive Assembly after June 2023 Applies to machines built after June 2023. From Serial Number FOLF18551 on. Quantity Item Part Number Description 14625 Driveshaft, 45mm 14624 Driveshaft Bearing Assembly, Complete, 45mm... -
Page 43: Spinner Assembly
Page 43 WideTrac Operation & Parts Manual Spinner Assembly... - Page 44 Page 44 WideTrac Operation & Parts Manual Item Part Number Description Quantity Galvanised Spinner Frame – WideTrac 13037 13036-3 Divider Plate Brace 13036-1L LH Deflector 13039 Centre Divider 13038 Spinner Divider 13036-1R RH Deflector 13036-2 Divider Plate HYM32DAN-PT Hydraulic Motor 32cc...
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Page 45: Rear Door Assembly - Up To December 2022
Page 45 WideTrac Operation & Parts Manual Rear Door Assembly – Up to December 2022 Note: Has Horizontal pin connecting actuator to door Item Part Number Description Quantity Door Actuator, WideTrac Fert RAM-J14252-OM (see Note below) Door slide 10517 WideTrac Door... -
Page 46: Rear Door Assembly - From December 2022
Page 46 WideTrac Operation & Parts Manual Rear Door Assembly – From December 2022 Note: Actuator threads directly through door. Two nuts fitted to bottom of actuator. Item Part Number Description Quantity Door Actuator, WideTrac Fert RAM-J14252 Door slide 10517... -
Page 47: Axle Assembly
Page 47 WideTrac Operation & Parts Manual Axle Assembly Quantity Item Part Number Description WHLA11.5/80-12 Wheel Assy, 11.5/80 X 15.3, 6 Stud WHLA400X15.5-146 Wheel Assy, 400/60 X 15.5, 6 Stud WHLA400X55-22.5 Wheel Assy, 400/55 X 22.5 13109 Axle Shaft, 60mm HUB3000KG Hub &... - Page 48 Page 48 WideTrac Operation & Parts Manual 13110 Axle Bush, 60mm Shaft 13678-LH Bump Stop, LH (Front RH Only) 13599-LH Bump Stop, LH (Rear LH Only on 4T) 13594-LH Bump Stop, LH 13678-RH Bump Stop, RH (Front RH Only) 13599-RH...
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Page 49: Hub Assembly - Adr
Page 49 WideTrac Operation & Parts Manual Hub Assembly – ADR... - Page 50 Page 50 WideTrac Operation & Parts Manual Quantity Item Part Number Description 70mm 80mm 90mm HUB2000KG Complete Stub Axle, ADR 6 stud 60sq HUB3000KG Complete Stub Axle, ADR 6 stud 70sq HUB4250KG Complete Stub Axle, ADR 8 stud 80sq HUB5000KG...
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Page 51: Gearbox Details - Rt200
Page 51 WideTrac Operation & Parts Manual Gearbox Details – RT200 Oil replacement: SAE90 EP (2.3L) -
Page 52: Gearbox Details - Rt300
Page 52 WideTrac Operation & Parts Manual Gearbox Details – RT300 Oil replacement: SAE90 EP (3.8L) -
Page 53: Roll Over Cover
Page 53 WideTrac Operation & Parts Manual Roll Over Cover Quantity Item Part Number Description RODFIB12 Fibreglass Rod, 12mm 1 x 3.85m 2 x 3.85m 3 x 3.85m 13050 Roll Over Cover Mount, RH 13593 Fibreglass Rod Mount AL34049 Aluminium Extrusion 34049 Tube 2.11m 3.00m... - Page 54 Page 54 WideTrac Operation & Parts Manual 13068 Cover Handle Mount 13049 Roll Over Cover Mount, RH 135-4528 Pipe Clip, Plastic, 25mm 135-0681 Winding Handle Assembly COVER4TF-WT Cover only, WideTrac, 4T COVER6TF-WT Cover only, WideTrac, 6T COVER8TF-WT Cover only, WideTrac, 8T FERTCOV-4T-WT Roll Top Cover Option –...
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Page 55: Troubleshooting
Page 55 WideTrac Operation & Parts Manual Troubleshooting Problem Cause Solution Check power plug between tractor and Faulty battery connection spreader and connection to battery Check if controller will switch on using Controller Not Switching On Remote battery flat power button on controller. If controller... -
Page 56: Notes
Page 56 WideTrac Operation & Parts Manual Notes...
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