Manaras Opera Opera-H Installation Instructions Manual

Commercial & industrial heavy duty jackshaft operators

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Installation & Instruction Manual

Commercial & Industrial Heavy Duty Jackshaft Operators

Opera-H

(OPH)

READ AND FOLLOW ALL INSTRUCTIONS.

SAVE THESE INSTRUCTIONS.

GIVE TO END-USER.

Serial #

Model #

Wiring Diagram #

Project #/Name

Door #/Name

For more information, please visit www.devancocanada.com or call toll free at 1-855-931-3334

(For sectional doors, rolling doors and grilles)

Opera-J

(OPJ)

Electronic control for

external entrapment protection devices

(BOARD 070M)

Opera-HJ

(OHJ)

monitored

Opera-SH

(OSH)

Table of Contents

Need help?

Do you have a question about the Opera-H and is the answer not in the manual?

Questions and answers

Summary of Contents for Manaras Opera Opera-H

Page 1 Installation & Instruction Manual Installation & Instruction Manual Commercial & Industrial Heavy Duty Jackshaft Operators Commercial & Industrial Heavy Duty Jackshaft Operators (For sectional doors, rolling doors and grilles) (For sectional doors, rolling doors and grilles) Opera-H Opera-H Opera-HJ Opera-HJ Opera-J Opera-J...
Page 2: Table Of Contents
1 Phase Operator with BOARD 070M..............................45 3 Phase Operator with BOARD 070M..............................46 External Wiring with BOARD 070M................................47 Mechanical Exploded Views and Replacement Components........................48 Opera Heavy-Duty Jackshaft General View............................48 Opera-H........................................49 Opera-J........................................50 Opera-HJ.........................................51 Opera-SH........................................52 Opera Brake (BRAKE 013)..................................53 Opera Control Box with BOARD 070..............................54 Replacement Motors, Transformers, Solenoids and Resets........................55...
Page 3: Important Installation Instructions
Installation Instructions IMPORTANT INSTALLATION INSTRUCTIONS WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS: 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 2. Install only on a properly operating and balanced door. A door that is operating improperly could cause severe injury. Have qualified service personnel make repairs to cables, spring assemblies and other hardware before installing the operator.
Page 4: General Specifications And Dimensions (Oph / Opj / Ohj)
MOTOR..........Continuous duty 1/2, 3/4, 1 horsepower OPERATOR OUTPUT SPEED....41 RPM NET WEIGHT (Operator only)....86 Lbs (39 Kg) for 1/2HP 115V Opera-H model STANDARD WIRING TYPE....C2 (momentary contact to open/stop and constant-pressure-to-close) APPLICATION........Heavy duty for sectional doors, rolling doors and grilles DUTY.............25 cycles/hour or 100 cycles/day maximum...
Page 5: General Specifications And Dimensions (Osh)
General Specifications and Dimensions (OSH) SUPPLY VOLTAGE.......115, 230 V single-phase, 208, 460, 575 V three-phase CONTROL VOLTAGE......24 V class 2 transformer, 2 amp fuse type ACG MOTOR..........Continuous duty 1/2, 3/4, 1 horsepower OPERATOR OUTPUT SPEED....41 RPM NET WEIGHT (Operator only)....96 Lbs (44 Kg) STANDARD WIRING TYPE....C2 (momentary contact to open/stop and constant-pressure-to-close) APPLICATION........Ultra high-end heavy duty v-belt drive for sectional doors, rolling doors and grilles...
Page 6: Door & Operator Hardware
Door & Operator Hardware Delivery of Operator Upon delivery of your OPERA jackshaft operator, inspect the unit immediately for any shipping damages. Verify that you have received all the hardware parts pertaining to your operator model, as listed in Table 3 and shown in Figure 3.
Page 7: Operator Installation
Operator Installation Operator Mounting Options The jackshaft operator line has a dual output shaft. These operators may be wall-mounted on either the left hand side or the right hand side of a sectional door. They can also be hood-mounted, using BRACKET111 (sold separately), or shelf-mounted on either side of the door.
Page 8: Sprockets, Spreader Bar And Drive Chain Installation
Sprockets, Spreader Bar and Drive Chain Installation The hardware components shown in Figure 8 have been supplied with your operator. 1. Place the door sprocket loosely on the door shaft. 2. Place the operator drive sprocket on the appropriate side of the operator and align it with the drive sprocket of the operator.
Page 9: Operator Control Box
Operator Control Box To open the control box cover, loosen the screw at the base of the cover. If the cover cannot be fully opened, the retaining arm may be used to hold the cover in other positions, see Figure 9. After installation, allow for proper clearance upon opening the control box cover.
Page 10: Manual Hand Chain And Disconnect Chain
Installation 6.1.1 Chain Hoist (Opera-H / SH / HJ) Before pulling the hand chain through the pocket wheel, pull the limit cam's retaining bracket back. Turn the cams to the center of the limit shaft to be sure that they are not being mechanically driven through their normal limit switch end positions.
Page 11: Operating Mode
• The manual chain hoist is designed for a limited usage in situations where moving the door is required in absence of electrical power. 6.2.1 Opera-H (Hoist-a-matic Chain Hoist System) ® The automatic emergency chain hoist disconnect mechanism is provided in order to operate the door manually. A floor level disconnect is not required.
Page 12 6.2.3 Opera-HJ See section 6.2.1 for Chain Hoist Operation or see section 6.1.3 for Direct “on-the-door” Manual Operation. Activation of the quick disconnect keeps the operator disconnected mechanically and electrically for manual operation. 6.2.4 Opera-SH This operator has a floor level hoist engagement lever to: –...
Page 13: Limit Switches & Limit Cams: Adjustment & Functionality
Limit Switches & Limit Cams: Adjustment & Functionality WARNING To reduce risk of SEVERE INJURY or DEATH to persons: • Do not attempt to make limit switch adjustments unless power has been electrically disconnected. Limit Switch Adjustments: Open and Close Cam Settings This operator is equipped with the ACCU-CAM feature, for precise and quick one-handed limit setting adjustments.
Page 14: Limit Switch Adjustment Using Manual Hand Chain (If Applicable)
Limit Switch Adjustment Using Manual Hand Chain (if applicable) Table 4 - Limit Switch Adjustment Procedures Limit Switch Adjustment Procedures 1. Using the hoist, manually raise the door to a nearly opened position or desired open position. 2. Pull the cam-retaining bracket from the Open side, see Figure 17, and rotate the Open Open Limit cam manually until it activates the Open Limit Switch sufficiently so that a “click”...
Page 15: Electrical Wiring
Electrical Wiring WARNING To reduce risk of SEVERE INJURY or DEATH to persons: • All electrical wiring should be permanent and should be done by a qualified professional and in accordance to local electrical codes. • Always shut OFF the main power before performing any electrical intervention. •...
Page 16: Low Voltage (Controls) And High Voltage (Power) Connections
NOTICE • The installer MUST test for proper connection and functionality of the operator and its accessories before leaving the job site. • The installer should also perform a demonstration for the end-user. Low Voltage (Controls) and High Voltage (Power) Connections 1.
Page 17: Push-Button Control Station Connection
Push-Button Control Station Connection WARNING • Wall controls must be mounted in clear view of the door, far enough from the door, or positioned such that the user is prevented from coming in contact with the door while operating the controls and at least 5 feet (1,5 m) above the standing surface.
Page 18: Monitored External Entrapment Protection Device Connection
Monitored External Entrapment Protection Device Connection NOTICE • Do NOT connect more than one (1) monitored entrapment protection device simultaneously on the MONIT terminals without the use of an interface module, refer to section 8.4.4. • Photoelectric cells must be installed facing each other across the door's path within 6” (15 cm) of the plane of the door and the beam no more than 5-3/4”...
Page 19 Figure 28 - SENSEDGE 042 Connection 8.4.3 Monitored Light Curtains Figure 29 - LIGHTCURTAIN 001 / 002 Connection 8.4.4 Y-Connect Interface Module When using more than one monitored entrapment protection device on the same door, a Y-connect interface module is required. The interface module will merge signals from the two devices on the same monitored input on the ECB. Figure 30 - INTERFACE 003 Connection Please consult the documents supplied with the specific entrapment protection device for complete installation instructions.
Page 20: Optional Accessory Connections
Optional Accessory Connections NOTICE • If the door is controlled by any device other than a constant pressure push-button station on close, including a timer-to-close, an entrapment protection device must be connected. • Photoelectric cells must be installed facing each other across the door's path within 6” (15 cm) of the plane of the door and the beam no more than 5-3/4”...
Page 21 Reflective Type Figure 34 - PHOTO 060 Figure 36 - PHOTO 038 Figure 35 - PHOTO 018...
Page 22 8.5.2 Reversing Edge Device (Non-Monitored) Installation Pneumatic Sensing Edge 1. Place the air switch in position, refer to Figure 37. 2. Place the air hose in position. 3. Use a coil cord or take-up reel to connect the air switch to the operator terminals. Install electric wires according to Figure 38 or Figure 39.
Page 23 8.5.3 Pull Cord & Key Switch Figure 41 - PULLCORD 001 / 003 / 004 / 007 2-Position Key Switch 2-Position Key Switch & Stop Button Figure 42 - KEYSWITCH 010 / 015 Figure 43 - KEYSWITCH 019 8.5.4 Vehicle Loop Detector Figure 44 - Vehicle Loop Detector 1-800-361-2260 For additional accessories, please contact your dealer or our inside sales department at...
Page 24: Electronic Control Board (Ecb) - Board 070M
Electronic Control Board (ECB) – BOARD 070M General Layout Indicator LED D2 (Green) / D3 (Red) / D12 (Red) / D13 (Red) / Power Limit Swtich D4 (Orange) D14 (Red) Socket Socket Output Module JP4 for Rotary Selector Socket Hoist Switch Radio Receiver...
Page 25: On-Board Led Monitoring Status
On-Board LED Monitoring Status The electronic control board's LEDs help with wiring and troubleshooting diagnostics. Every LED indicates the status of the door. BOARD 070M has a non-volatile memory and the LEDs return to their initial state after a power interruption.
Page 26 9.2.1 D2 / D3 LED Monitoring Status Combination Scenarios Table 7 - D2/D3 LED Monitoring Status - Combination Scenarios D2 LED D3 LED Scenario Functions GREEN Indicates a DC power failure. Flash When door is closing. When operator is on standby. Indicates wrong handing feature activation (if a limit switch is not Flash released/deactivated within 3.6 sec while door starts to close/open...
Page 27: Electronic Control Board (Ecb) Programming
Electronic Control Board (ECB) Programming 9.3.1 Run Mode Settings NOTICE • Always return the door to fully closed position before performing any program settings. C2 Mode SET SELECTOR SWITCH ON C2 = 0 E2 Mode SET SELECTOR SWITCH ON E2 = 3 Function: Momentary contact to Function: Momentary contact to open and stop, constant-pressure-to-...
Page 28: Programmable Features
9.3.2 Programmable Features NOTICE • Always return the door to the fully closed position before performing any program settings. Maximum Run Timer Maximum run timer is set to 90 seconds by default. When programmed, this feature calculates the total time required for the door to travel from the fully closed to the fully opened position and adds 5 seconds to this time.
Page 29 Built-in Cycle Counter The Electronic Control Board includes an internal non-resettable cycle counter. Each complete door cycle is counted and the value is stored in the internal memory of the control board, providing valuable data for maintenance scheduling. Cycle Counter Display Selector Switch 1.
Page 30 Mid-Stop Timer (MD TM) This feature allows the Timer to Close to be enabled/disabled at the Mid-Stop position. MD TM Activation Selector Switch MD TM Deactivation 1. Verify if the close limit switch is activated and 1. Verify if the close limit switch is activated if the close LED is ON.
Page 31: 10 On-Board Radio Receiver
10 On-Board Radio Receiver 10.1 Radio Receiver Components and Compatible Transmitting Devices The On-Board Radio Receiver is factory installed on all operators equipped with an Electronic Control Board BOARD 070 and features Rolling Code Technology. Mix and match any Transmitter from the Series 100 (Rolling Code Technology) with the On-Board Radio Receiver.
Page 32: Transmitter Programming: Radioem101, Radioem102, Radioem103, Radioem104
10.2 Transmitter Programming: RADIOEM101, RADIOEM102, RADIOEM103, RADIOEM104 The Opera Brand Transmitters can be used as either a 1-Door x 3-Button Transmitter or as a Multiple-Door Transmitter (Commercial Sequence or SBC). Commercial Sequence or SBC settings depend on the operator programming settings. The Transmitters can be re-programmed as needs change. Table 8 - Radio Control Programming Transmitter Modes and Functions...
Page 33: 10.3 On-Board Radio Receiver Programming Instructions
10.3 On-Board Radio Receiver Programming Instructions To MATCH a Transmitter to the Receiver To DELETE ALL Transmitters from the Receiver' Memory 1. HOLD the Receiver's LEARN button until the LED 1. HOLD the Receiver's LEARN button until the LED flashes (approx. 2 sec.) (frequency of 1 sec. ON / flashes (approx.
Page 34: 11 Operator Start-Up
11 Operator Start-up WARNING To reduce risk of SEVERE INJURY or DEATH to persons: • Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. •...
Page 35: 12 Clutch Adjustment
12 Clutch Adjustment NOTICE • The friction clutch is NOT intended to protect people. It is designed to protect the operator and door system against potential damage. • The friction clutch is factory adjusted during final testing. Proper adjustments should be done on site according to the door characteristics and application.
Page 36: User Instructions
User Instructions IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with door controls. Keep the remote control (where provided) away from children. 3.
Page 37: Operation Instructions
NOTICE • The installer should perform a demonstration of the operator and it's accessories (ex: push-button station, radio control), external entrapment protection device and manual release for the end-user. Operation Instructions Door Operation Instructions Refer to Installation Instructions • Hoist: •...
Page 38: Quick Fix Instructions
Quick Fix Instructions Table 10 - Basic Troubleshooting Guide ~ from floor level Symptom Possible Cause Fix Problem  Chain hoist is in engaged position, if applicable. ➔ Return the chain to its neutral (LED D9 is OFF) position (electrical mode). Refer to p.11 for further details.
Page 39: Maintenance Instructions
Maintenance Instructions IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS: • Inspections, service and repairs should be performed anytime a malfunction is observed or suspected. • Only qualified persons should perform maintenance on a door operator and all safety precautions should be taken into consideration.
Page 40: Preventative Maintenance Schedule
Preventative Maintenance Schedule Mechanical Inspection The door area should always be kept clear of dirt, rocks or any other substances in order to insure proper operation. Maintenance of the door operator should be performed according to the schedule in Table 11. Table 11 - Mechanical Inspection Schedule Time Inspection...
Page 41: Band Brake Maintenance
Band Brake Maintenance WARNING To reduce the risk of SEVERE INJURY or DEATH to persons: • Be sure that the main power is OFF before performing any changes on the operator. 1.3.1 Changing a Brake Band The brake band is preformed at the factory. Please insert the brake band carefully around the brake drum. Remove solenoid cover Remove link and used band brake Link...
Page 42: Brake Adjustment
1.3.2 Brake Adjustment The brake is factory set, however, after extensive use the brake may need to be adjusted. Remove solenoid cover Loosen pivot nut Pivot Nut Brake Drum Solenoid Cover Adjust solenoid gap Lever Gap must be between 1/4''and 3/8''. Pull the lever to adjust the gap between the plunger and solenoid body.
Page 43: Troubleshooting Guide
Troubleshooting Guide The electronic control board LEDs help with wiring and troubleshooting diagnostics. Every LED indicates the status of the door. The electronic control board has a non-volatile memory and the LEDs return to their initial state after a power interruption. Easy Fix: Before starting any intervention, verify the LED's monitoring status and refer to Table 6, p.25 for a proper diagnosis.
Page 44 Table 14 - Troubleshooting Guide - Part 2 Symptom Probable Cause Suggested Action  Defective “Open” push-button or “Open limit ➔ Replace push-button or limit Door doesn't respond switch. switch. to “Open” command, but does respond to  Loose wire on “Open” push-button or ➔...
Page 45: Electrical Drawings
Electrical Drawings 1 Phase Operator with BOARD 070M Figure 48 - EDWG1107006601...
Page 46: Phase Operator With Board 070M
3 Phase Operator with BOARD 070M Figure 49 - EDWG1307006601...
Page 47: External Wiring With Board 070M
External Wiring with BOARD 070M Figure 50 - External Wiring...
Page 48: Mechanical Exploded Views And Replacement Components
Mechanical Exploded Views and Replacement Components Opera Heavy-Duty Jackshaft General View Figure 51 - Opera General Mechanical Exploded View Table 15 - Opera General Replacement Components Manaras-Opera Manaras-Opera No Qty Description No Qty Description Part # Part # MOTOR SEE Table 22 OPERA CONTROL BOX COVER COVER047 MOTOR PULLEY 2.0 x 5/8 5L...
Page 49: Opera-H
Opera-H Figure 52 - Opera-H Mechanical Exploded View Table 16 - Opera-H Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # OPERA DISCONNECT FRICTION 5/8-18 HEX JAM NUT ZP NUT013 SHOE011 BAND CHAIN GUIDE OPERA GUIDE014 OPERA MOTOR PLATE PLATE078 CL.PAD 5/8x4x0.125"...
Page 50: Opera-J
Opera-J Figure 53 - Opera-J Mechanical Exploded View Table 17 - Opera-J Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # 5/8-18 HEX JAM NUT ZP NUT013 PULLEY 7" x 5/8" 5L/B PULLEY020 CL.PAD 5/8x4x0.125" CLUTCHPAD005 STD SINGLE CUT-OFF SWITCH LIMIT020 CLUTCH SHAFT KIT (OPJ) MOUNSHAFT020...
Page 51: Opera-Hj
Opera-HJ Figure 54 - Opera-HJ Mechanical Exploded View Table 18 - Opera-HJ Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # PULLEY 7" x 5/8" 5L/B PULLEY020 OPERA DISCONNECT FRICTION BAND SHOE011 CL.PAD 5/8x4x0.125" CLUTCHPAD005 DISCONNECT SWITCH SHOE SHOE010 OPERA CLUTCHPLATE CLUTCHPLATE006...
Page 52: Opera-Sh
Opera-SH Figure 55 - Opera-SH Mechanical Exploded View Table 19 - Opera-SH Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # 1" ID 2-BOLT FLANGE BEARING BEARING012 MANUAL HOIST COUPLING COUPLING019 5/8-18 HEX JAM NUT ZP NUT013 OPERA CLUTCHPLATE CLUTCHPLATE006 CHAIN GUIDE OPERA...
Page 53: Opera Brake (Brake 013)
Opera Brake (BRAKE 013) Figure 56 - BRAKE 013 Mechanical Exploded View Table 20 - BRAKE 013 Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # #50 CONNECTING LINK 50-1 LINK011 PLATED BRAKE PLATE PLATE084 ADJUSTMENT BRAKE LEVER LEVER064 PLATED SOLENOID COVER COVER048...
Page 54: Opera Control Box With Board 070
Opera Control Box with BOARD 070 Figure 57 - Opera Control Box with BOARD 070M/E Table 21 - Control Box Replacement Components (CBOX 040) Manaras-Opera No Qty Description Part # RADIO CONTROL TERM STRIP TSTRIP005 RESET SEE Table 22 SINGLE LIMIT SWITCH - LEVER 46 DEG LIMIT023 STD ELECT.
Page 55: Replacement Motors, Transformers, Solenoids And Resets
Replacement Motors, Transformers, Solenoids and Resets Table 22 - Opera Replacement Motors, Transformers, Solenoids and Resets According to Voltage/Phase and HP Manaras-Opera V-PH Transfo. Solenoid Description Part # MOTOR 1/2HP - 120V/230V - 1PH MOTOR254 1/2HP 1PH - 10 AMPS RESET RESET007 MOTOR 3/4HP - 120V/230V - 1PH MOTOR255...
Page 56: Notes
Warranty Manaras-Opera warrants its operators to be free from defects in material and workmanship under normal and proper use for a period of two years from date of invoice, unless otherwise stated. Mechanical, electrical and electronic accessories are warranted for one year from date of invoice, unless otherwise stated. Wearing parts such as, but not limited to, clutch pads, V-belts, and brake bands are excluded from warranty.

This manual is also suitable for:

Opera-j Opera-hj Opera-sh Oph Opj Ohj ... Show all

Manaras Opera Opera-H Installation Instructions Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Manaras Opera Opera-H

Summary of Contents for Manaras Opera Opera-H

This manual is also suitable for:

Table of Contents